Efficient automatic overturning spraying machine
By designing automatically flipping and extracted sprayers, the problem of manual flipping in the existing technologies in the existing technology, and realized the efficient automatic flip and convenient line boards.
Patent Information
- Application Number
- CN202421098439.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing sprayer needs to be manually flipped when spraying both sides of the circuit board, which is inefficient and has troublesome operation.
A high -efficiency automatic flip spraying machine is designed, using a flip mechanism and a top -out mechanism, and the automatic flipping and removal of the circuit board through the servo motor and electric push rods.
The efficient automatic flipping of the circuit board has improved the efficiency of spraying and reduced the trouble of manual operation.
Smart Images

Figure CN222401948U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying machines, in particular to a high-efficiency automatic turning spraying machine. Background Art
[0002] The surface of the circuit board is sprayed with three-proof paint (used for moisture-proof, dust-proof and corrosion-proof circuit boards), and the three-proof paint is sprayed by a sprayer. A sprayer is a device used to coat a surface, usually used in coating processes in industrial production. The sprayer achieves uniform coverage of the coating by spraying the paint onto the surface of the object to be coated. The sprayer can choose different spraying methods and spraying equipment according to different coating requirements and paint properties. The main components of the sprayer include a spray gun, a nozzle, a compressed air system, a paint supply system, a bracket and a guide rail. The paint is sprayed out through the spray gun, the nozzle controls the spray direction and uniformity of the paint, the compressed air system provides the air pressure required for spraying, the paint supply system is used to transport the paint to the spray gun, and the guide rail on the top of the bracket is used to drive the spray gun to move.
[0003] Both the upper and lower sides of the circuit board need to be sprayed with three-proof paint. When spraying, one side is sprayed first, and then it is manually turned over to spray the other side. Manual turning takes a long time, is troublesome, and has low efficiency. Therefore, this application provides a high-efficiency automatic turning sprayer to meet the needs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a high-efficiency automatic flip spraying machine to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A high-efficiency automatic flip sprayer, comprising a base, a sprayer body is mounted on the top of the base, and further comprising:
[0007] The flipping mechanism includes a mounting plate fixed on the top of the base, two mounting plates are provided, and a servo motor and a first electric push rod are respectively fixed on the opposite surfaces of the two mounting plates. The ends of the servo motor and the first electric push rod are provided with positioning components, and the positioning components are used for positioning the circuit board.
[0008] Preferably, the positioning assembly includes a shell, and two shells are provided. The two shells are respectively arranged at the ends of the servo motor and the first electric push rod. A connecting strip is provided on the surface of the shell, and a positioning rod is fixed on the top of the connecting strip.
[0009] Preferably, a square plate is fixed to the end of the connecting strip, the square plate is arranged in the shell, and a tension spring is fixed between the square plate and the inner wall of the shell.
[0010] Preferably, a guide rod penetrates the side surface of the square plate, and the end of the guide rod is fixed in the shell.
[0011] Preferably, the end of the guide rod is horizontally arranged, and the guide rod and the square plate are vertically arranged.
[0012] Preferably, a slot is provided on the surface of the positioning rod.
[0013] Preferably, an ejection mechanism is provided on the surface of the connecting bar, and the ejection mechanism includes a second electric push rod fixed to the bottom of the connecting bar, and an ejection block is provided on the top of the second electric push rod. The ejection block passes through the top of the connecting bar, and a groove is provided on the inner wall of the slot.
[0014] Preferably, a circular plate is fixed between the top of the second electric push rod and the ejection block, and the side surface of the circular plate is slidably connected to the inside of the connecting strip.
[0015] Preferably, a curved surface is provided on the top of the ejection block.
[0016] Preferably, the top of the ejection block is a curved surface, and the diameter of the ejection block is smaller than the diameter of the mounting hole of the circuit board.
[0017] Compared with the prior art, the utility model has at least the following beneficial effects:
[0018] In the above scheme, a flipping mechanism is provided to fix the circuit board on the surface of the positioning component, and the positioning component is driven to move and fix the circuit board by the first electric push rod. When one side of the circuit board is sprayed, the servo motor is started, and the servo motor drives the positioning component to rotate 180 degrees, thereby realizing automatic flipping of the circuit board with high flipping efficiency.
[0019] By setting up the ejection mechanism, after the circuit board is positioned by the positioning component, the mounting holes of the circuit board will be stuck in the card slot. When the circuit board is sprayed, the second electric push rod is started, and the second electric push rod drives the ejection block to move upward. The ejection block will squeeze the circuit board horizontally out of the card slot. At this time, the circuit board is taken out upward, and the mounting holes on the circuit board will not be stuck in the card slot, making it more convenient to take out. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0021] Figure 1 It is a three-dimensional structural diagram of the circuit board installation status;
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the outer shell;
[0023] Figure 3 It is a structural schematic diagram of the circuit board being positioned in the positioning component state;
[0024] Figure 4 It is a schematic diagram of the cross-sectional structure at the connecting strip;
[0025] Figure 5 It is a schematic diagram of the cross-sectional structure of the outer shell;
[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the groove of the ejector block.
[0027] [reference numerals]
[0028] 1. Base; 2. Sprayer body; 3. Flip mechanism; 31. Mounting plate; 32. Servo motor; 33. First electric push rod; 34. Positioning assembly; 341. Housing; 342. Square plate; 343. Tension spring; 344. Guide rod; 345. Connecting strip; 346. Positioning rod; 347. Slot; 4. Ejection mechanism; 41. Second electric push rod; 42. Round plate; 43. Ejection block; 44. Groove.
[0029] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0030] The following is a detailed description of a high-efficiency automatic flip sprayer provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0031] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0032] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0033] like Figure 1-Figure 2 As shown, the embodiment of the utility model provides a high-efficiency automatic flip sprayer, including a base 1, a sprayer body 2 is installed on the top of the base 1, and the sprayer body 2 is mainly composed of a spray gun, a nozzle, a compressed air system, a paint supply system, a bracket and a guide rail, etc. The paint is sprayed out through the spray gun, the nozzle controls the spray direction and uniformity of the paint, the compressed air system provides the air pressure required for spraying, the paint supply system is used to transport the paint to the spray gun, and the guide rail on the top of the bracket is used to drive the spray gun to move, and also includes:
[0034] The flipping mechanism 3 includes a mounting plate 31 fixed on the top of the base 1. Two mounting plates 31 are provided. A servo motor 32 and a first electric push rod 33 are fixed to the opposite surfaces of the two mounting plates 31 respectively. The ends of the servo motor 32 and the first electric push rod 33 are provided with a positioning assembly 34. The positioning assembly 34 is used for positioning the circuit board. The servo motor 32 can drive the positioning assembly 34 to rotate 180 degrees, and the circuit board is fixed on the positioning assembly 34, so that the circuit board can be automatically flipped, and the flipping efficiency is high.
[0035] like Figure 2-Figure 6 As shown, in this embodiment, the positioning component 34 includes a shell 341, and two shells 341 are provided. The two shells 341 are respectively arranged at the ends of the servo motor 32 and the first electric push rod 33. The surface of one shell 341 is fixedly connected to the end of the servo motor 32, and the surface of the other shell 341 is rotatably connected to the end of the first electric push rod 33 through an axle seat. A connecting strip 345 is provided on the surface of the shell 341, and a positioning rod 346 is fixed on the top of the connecting strip 345. The servo motor 32 is connected to an external servo controller through a wire, and the forward and reverse rotation and the rotation angle of the servo motor 32 are controlled by the servo controller. The first electric push rod 33 is connected to an external controller through a wire, and the start and stop of the first electric push rod 33 are controlled by the controller.
[0036] like Figure 5 As shown, in this embodiment, a square plate 342 is fixed to the end of the connecting strip 345 , the square plate 342 is arranged in the shell 341 , a tension spring 343 is fixed between the square plate 342 and the inner wall of the shell 341 , and the tension spring 343 is fixed to a side of the square plate 342 away from the connecting strip 345 .
[0037] like Figure 5 As shown, in this embodiment, a guide rod 344 passes through the side of the square plate 342, and the end of the guide rod 344 is fixed in the shell 341. The guide rod 344 can guide the square plate 342 to prevent the square plate 342 from getting stuck in the shell 341.
[0038] like Figure 5 As shown, in this embodiment, the end of the guide rod 344 is horizontally arranged, and the guide rod 344 and the square plate 342 are vertically arranged. The guide rod 344 can guide the square plate 342 in the horizontal direction, improve the stability of the square plate 342 when it moves horizontally, and avoid the square plate 342 from tilting during movement.
[0039] like Figure 6 As shown, in this embodiment, a card slot 347 is opened on the surface of the positioning rod 346. After the circuit board is connected to the positioning rod 346 through the mounting hole, the mounting hole of the circuit board can be snapped into the card slot 347. When the circuit board is flipped downward, the card slot 347 can improve the stability of the circuit board in the vertical direction, prevent the circuit board from falling downward, and make the circuit board more stable during spraying.
[0040] like Figure 4 and Figure 6 As shown, in this embodiment, an ejection mechanism 4 is provided on the surface of the connecting bar 345, and the ejection mechanism 4 includes a second electric push rod 41 fixed at the bottom of the connecting bar 345, and the second electric push rod 41 is connected to an external controller, and the start and stop of the second electric push rod 41 are controlled by the controller. An ejection block 43 is provided on the top of the second electric push rod 41, and the ejection block 43 passes through the top of the connecting bar 345. A groove 44 is provided on the inner wall of the slot 347, and the groove 44 is used to provide space for the ejection block 43 to move upward to prevent the ejection block 43 from abutting against the slot 347.
[0041] like Figure 4 As shown, in this embodiment, a circular plate 42 is fixed between the top of the second electric push rod 41 and the ejection block 43, and the side of the circular plate 42 is slidably connected to the inside of the connecting bar 345. The circular plate 42 can move up and down in the vertical direction on the inner wall of the connecting bar 345. A part of the circular plate 42 serves to connect the second electric push rod 41 and the ejection block 43, and the circular plate 42 also serves to guide the ejection block 43 in the vertical direction.
[0042] like Figure 4 As shown, in this embodiment, a curved surface is provided on the top of the ejection block 43, and the curved surface of the ejection block 43 can slowly push the circuit board out horizontally along the curved surface to prevent the circuit board from being stuck in the card slot 347 and affecting the removal of the circuit board.
[0043] like Figure 4 and Figure 6As shown, in this embodiment, the top of the ejector block 43 is a curved surface, the diameter of the ejector block 43 is smaller than the diameter of the circuit board mounting hole, and the circuit board is inserted from top to bottom on the surface of the ejector block 43. The curved surface on the top of the ejector block 43 can guide the circuit board, making the positioning of the circuit board more convenient.
[0044] Working principle: align the mounting hole of the circuit board with the position of the positioning rod 346 and put it into place. After the circuit board is positioned by the positioning rod 346, start the first electric push rod 33. The first electric push rod 33 drives the shell 341 to move away through the shaft seat. After the shell 341 moves, the tension spring 343 inside the shell 341 is in a stretched state. The tension of the tension spring 343 will act on the surface of the square plate 342. The square plate 342 slides on the surface of the guide rod 344. The square plate 342 drives the connecting strip 345 to move. The connecting strip 345 drives the positioning rod 346 to move. The card slot 347 of the positioning rod 346 is connected to the mounting hole of the circuit board, so as to fix the circuit board.
[0045] Start the sprayer body 2 on the top of the base 1, and the conformal coating is sprayed out from the spray gun of the sprayer body 2. The conformal coating is sprayed on the surface of the circuit board. When one side of the circuit board is sprayed, start the servo motor 32. The servo motor 32 drives the housing 341 to rotate 180 degrees clockwise. The housing 341 drives the circuit board to rotate 180 degrees clockwise through the connecting strip 345 and the positioning rod 346. Then, start the sprayer body 2 again to spray the other side of the circuit board.
[0046] After both sides of the circuit board are sprayed, the servo motor 32 is started, and the servo motor 32 rotates 180 degrees counterclockwise to reset the circuit board, and then the first electric push rod 33 is started, and the first electric push rod 33 drives the shell 341 to move toward each other until the tension spring 343 inside the shell 341 is in an unstretched state. At this time, the second electric push rod 41 is started, and the second electric push rod 41 drives the circular plate 42 to move upward, and the circular plate 42 drives the ejection block 43 to move upward, and the ejection block 43 ejects the top of the connecting strip 345 and abuts on the surface of the mounting hole of the circuit board, and the mounting hole of the circuit board is pushed out of the card slot 347 through the ejection block 43, and then the circuit board is removed from the positioning rod 346 upward, and finally the second electric push rod 41 drives the circular plate 42 to move downward, and the circular plate 42 drives the ejection block 43 to move downward, and the ejection block 43 is reset.
[0047] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, the specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details.
[0048] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A high-efficiency automatic flip sprayer, comprising a base (1), a sprayer body (2) being mounted on the top of the base (1), characterized in that: Also includes: The flip mechanism (3) comprises a mounting plate (31) fixed on the top of the base (1), wherein two mounting plates (31) are provided, and a servo motor (32) and a first electric push rod (33) are respectively fixed on the opposite sides of the two mounting plates (31), and the ends of the servo motor (32) and the first electric push rod (33) are both provided with positioning components (34), and the positioning components (34) are used for positioning the circuit board.
2. The high-efficiency automatic flip spraying machine according to claim 1 is characterized in that: The positioning assembly (34) comprises a shell (341), two shells (341) are provided, and the two shells (341) are respectively provided at the ends of the servo motor (32) and the first electric push rod (33), and a connecting strip (345) is provided on the surface of the shell (341), and a positioning rod (346) is fixed on the top of the connecting strip (345).
3. The high-efficiency automatic flip spraying machine according to claim 2 is characterized in that: A square plate (342) is fixed to the end of the connecting strip (345); the square plate (342) is arranged in the outer shell (341); and a tension spring (343) is fixed between the square plate (342) and the inner wall of the outer shell (341).
4. The high-efficiency automatic flip spraying machine according to claim 3 is characterized in that: A guide rod (344) passes through the side of the square plate (342), and the end of the guide rod (344) is fixed in the housing (341).
5. The high-efficiency automatic flip spraying machine according to claim 4 is characterized in that: The end of the guide rod (344) is arranged horizontally, and the guide rod (344) and the square plate (342) are arranged vertically.
6. The high-efficiency automatic flip spraying machine according to claim 2 is characterized in that: A clamping groove (347) is formed on the surface of the positioning rod (346).
7. The high-efficiency automatic overturn spraying machine according to claim 6 is characterized in that: An ejection mechanism (4) is arranged on the surface of the connecting bar (345), and the ejection mechanism (4) comprises a second electric push rod (41) fixed at the bottom of the connecting bar (345), and an ejection block (43) is arranged on the top of the second electric push rod (41), and the ejection block (43) passes through the top of the connecting bar (345), and a groove (44) is arranged on the inner wall of the clamping slot (347).
8. The high-efficiency automatic overturn spraying machine according to claim 7 is characterized in that: A circular plate (42) is fixed between the top of the second electric push rod (41) and the ejection block (43), and the side surface of the circular plate (42) is slidably connected to the inside of the connecting strip (345).
9. The high-efficiency automatic overturn spraying machine according to claim 7, characterized in that: The top of the ejection block (43) is provided with a curved surface.
10. The high-efficiency automatic overturn spraying machine according to claim 7, characterized in that: The top of the ejection block (43) is arranged as a curved surface, and the diameter of the ejection block (43) is smaller than the diameter of the circuit board installation hole.