Vibration separation device for perlite processing
By designing the vibration separation device for perlite processing, the dust is used to treat dust with pumping fans and filters, and the separation efficiency is improved through the vibration separation box and screen network.
Patent Information
- Application Number
- CN202422718018.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-11-08
AI Technical Summary
During the processing and separation of perlite, a large amount of dust is generated, resulting in environmental pollution and health risks, and the screen is easily blocked and affected the separation effect.
A vibration separation device is designed, including the separation box, multiple sieve and vibration mechanisms of the tilted settings. By drawing the dust into the dust and intercepted through the filter, the vibration separation box and the screen network are used to avoid dust spreading and screening.
Effectively avoid the dust flying into the surrounding environment, protect the health of the staff, reduce the risk of blocking the network, and improve the separation efficiency of perlite materials.
Smart Images
Figure CN222402284U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of perlite screening, and more specifically, to a vibration separation device for perlite processing. Background Art
[0002] Expanded perlite is a natural acidic glassy volcanic lava non-metallic mineral, including perlite, pitch rock, etc. Because its volume expands rapidly by 4-30 times under high temperature conditions of 1000-1300℃, it is collectively called expanded perlite. It can be used as a filter, catalyst, molecular sieve, and carrier of rubber, fertilizer, and pesticide; the production process of expanded perlite mainly includes processing the ore mined from the mine into ore sand with a certain particle size distribution through mechanical crushing, expansion and other processes. The particle sizes of the obtained materials are different, and the functions of materials with different particle sizes are also different, which requires the materials to be separated according to the particle size.
[0003] When processing and separating perlite, a large amount of dust will be generated. The dust is easy to fly into the surrounding air, which is easy to affect the surrounding environment. At the same time, a large amount of dust is inhaled by the staff, which is easy to affect the health of the staff. In addition, materials with a diameter close to the mesh of the screen are easily squeezed and stuck inside the mesh. When the amount of material stuck on the screen is large, it is easy to cause the screen to be blocked, affecting the effect of separating the processed perlite materials. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model provides a vibration separation device for perlite processing to solve the technical problems mentioned in the background technology that a large amount of dust will be generated when the perlite is processed and separated, and the dust is easy to fly into the surrounding air, which is easy to affect the surrounding environment. At the same time, a large amount of dust is inhaled by the workers, which is easy to affect the health of the workers.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vibration separation device for perlite processing, comprising a base and a separation box, the separation box is arranged obliquely, and a plurality of screens are installed at the bottom end of the separation box, and the mesh diameters of the plurality of screens increase sequentially from left to right, a vibration mechanism is installed on the base and the separation box, a dust collection box is fixedly connected to the top end of the inner part of the separation box, a fixed box is fixedly connected to the base, the fixed box is connected to the dust collection box through a connecting pipe, a filter is installed inside the fixed box, a sealing plate is installed at the side end of the fixed box, and an exhaust fan is installed on the sealing plate, a slide plate is sealingly and slidingly arranged on the fixed box, a first rubber head is fixedly connected to one end of the slide plate close to the filter, a connecting plate is rotatably connected to the slide plate, and the other end of the connecting plate is rotatably connected to the top end of the separation box, which can prevent dust from flying into the surrounding air, avoid pollution to the surrounding environment, and avoid inhalation by staff to affect their health.
[0006] The utility model is further configured as follows: the vibration mechanism includes a motor, a fixing plate fixedly connected to the base, the motor is mounted on the fixing plate, two round seats are rotatably connected to the separation box, a rotating shaft is eccentrically fixedly connected to the two round seats, and the side ends of the rotating shaft are fixedly connected to the output end of the motor. The separation box is fixedly connected with four fixing seats, and the bottom ends of the four fixing seats are provided with slide grooves, and a slide seat is slidingly provided inside the slide grooves, and a fixing rod is fixedly connected inside the slide grooves, and the fixing rod slides with the slide seat. The outside of the fixing rod is located on both sides of the slide seat and is sleeved with a first compression spring, and the bottom end of the slide seat is fixedly connected with a connecting seat, and the bottom end of the connecting seat is connected to a supporting seat through two telescopic rods, and the bottom end of the supporting seat is fixedly connected to the top end of the base, and the outside of the telescopic rod is sleeved with a second compression spring, which is convenient for vibrating the separation box and improving the separation efficiency.
[0007] The utility model is further configured such that the top end of the base is fixedly connected with a vertical plate, the side end of the vertical plate is fixedly connected with a cross bar, the top end of the cross bar is located below a plurality of screens and is fixedly connected with a vertical bar, and the top ends of the plurality of vertical bars are fixedly connected with a second rubber head, which is convenient for knocking the screen and knocking out the material stuck inside the screen holes.
[0008] The utility model is further configured such that the bottom end of the separation box and the positions corresponding to the plurality of screens are fixedly connected with a guide hopper, so as to facilitate guiding the materials separated from the corresponding screens to the inside of the corresponding collection box.
[0009] The utility model is further configured that the bottom end of each of the guide hoppers is fixedly connected with a cloth bag to prevent the perlite material falling on the cross bar from splashing around.
[0010] The utility model is further configured that the bottom end of the fixed box is connected to a discharge pipe, and a valve is installed on the discharge pipe to facilitate the cleaning and processing of the dust collected inside the fixed box.
[0011] The utility model is further configured that a feeding hopper is fixedly connected to the left end of the separation box to facilitate adding materials into the interior of the separation box.
[0012] The utility model is further configured that a material guide plate is fixedly connected to the right end of the separation box, so as to guide the material discharged from the right side of the separation box to the top of the corresponding collection box.
[0013] Compared with the prior art, the utility model provides a vibration separation device for pearlite processing, which has the following beneficial effects:
[0014] 1. When separating the perlite processing materials, start the exhaust fan. The exhaust fan will suck the dust into the dust box, connecting pipe and fixed box, and intercept the dust through the filter to prevent the dust from flying into the surrounding air, polluting the surrounding environment, and affecting the health of the staff by inhaling it.
[0015] 2. In the process of separating the perlite material, the separation box is driven to vibrate by the vibration mechanism, and the vibration of the separation box facilitates the rapid separation of the perlite material. At the same time, in the process of the separation box vibrating, the screen will collide with the second rubber head, thereby causing the screen to vibrate, which is convenient for vibrating out the perlite material stuck in the screen mesh, thereby avoiding excessive material stuck in the screen mesh and causing the screen to be blocked, thereby avoiding affecting the effect of separating the perlite material.
[0016] 3. During the vibration of the separation box, the separation box drives the connecting plate to move, the connecting plate drives the slide plate to move, and the slide plate drives the first rubber head to move. During the movement, the first rubber head will hit the filter net, causing the filter net to vibrate, which can vibrate off the dust adsorbed by the filter net, avoid clogging the filter net, and avoid affecting its dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the front structure of a vibration separation device for pearlite processing in the utility model;
[0018] Figure 2 This is a rear structural schematic diagram of a vibrating separation device for pearlite processing in the utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the separation box, the vertical plate, the cross bar, the vertical bar, the screen and the second rubber head in the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the support seat, the fixing seat, the first compression spring, the telescopic rod and the second compression spring in the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the fixed box, the filter screen, the first rubber head, the exhaust fan and the slide plate in the utility model.
[0022] In the figure: 1. base; 2. separation box; 3. screen; 4. dust box; 5. fixed box; 6. connecting pipe; 7. filter; 8. sealing plate; 9. exhaust fan; 10. slide plate; 11. first rubber head; 12. connecting plate; 13. motor; 14. fixed plate; 15. round seat; 16. rotating shaft; 17. fixed seat; 18. slide groove; 19. slide seat; 20. fixed rod; 21. first compression spring; 22. connecting seat; 23. telescopic rod; 24. supporting seat; 25. second compression spring; 26. vertical plate; 27. horizontal rod; 28. vertical rod; 29. second rubber head; 30. guide hopper; 31. cloth bag; 32. discharge pipe; 33. valve; 34. feeding hopper; 35. guide plate. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0025] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0026] See also Figure 1-Figure 5A vibration separation device for processing perlite includes a base 1 and a separation box 2. The separation box 2 is tilted. A plurality of screens 3 are installed at the bottom of the separation box 2. The mesh diameters of the plurality of screens 3 increase from left to right, so as to separate the particle diameters of the perlite material. A feeding hopper 34 is fixedly connected to the left end of the separation box 2, so as to add materials to the interior of the separation box 2. A guide plate 35 is fixedly connected to the right end of the separation box 2, so as to guide the materials discharged from the right side of the separation box 2 to the top of the corresponding collection box. A vibration mechanism is installed on the base 1 and the separation box 2. A dust collecting box 4 is fixedly connected to the top of the interior of the separation box 2. A fixed box 5 is fixedly connected to the base 1, and the fixed box 5 is connected to the dust collection box 4 through a connecting pipe 6. A filter screen 7 is installed inside the fixed box 5. The bottom end of the fixed box 5 is connected to a discharge pipe 32, and a valve 33 is installed on the discharge pipe 32 to facilitate cleaning of the dust collected inside the fixed box 5. A sealing plate 8 is installed on the side end of the fixed box 5, and an exhaust fan 9 is installed on the sealing plate 8. A slide plate 10 is sealingly and slidingly provided on the fixed box 5, and one end of the slide plate 10 close to the filter screen 7 is fixedly connected to a first rubber head 11, and a connecting plate 12 is rotatably connected to the slide plate 10, and the other end of the connecting plate 12 is rotatably connected to the top of the separation box 2.
[0027] Specifically, when the perlite processing materials are separated, the exhaust fan 9 is started, and the exhaust fan 9 works to suck the dust into the dust collection box 4, the connecting pipe 6 and the fixed box 5, and intercepts the dust through the filter 7 to prevent the dust from flying into the surrounding air, avoiding pollution to the surrounding environment, and avoiding inhalation by the staff to affect their health. During the vibration of the separation box 2, the separation box 2 is driven to vibrate by the vibration mechanism, and the vibration of the separation box 2 facilitates the rapid separation of the perlite material. The separation box 2 drives the connecting plate 12 to move, and the connecting plate 12 drives the slide plate 10 to move. The slide plate 10 drives the first rubber head 11 to move. The first rubber head 11 will hit the filter 7 during the movement, causing the filter 7 to vibrate, and can shake off the dust adsorbed by the filter 7, avoiding clogging of the filter 7 and affecting its dust removal effect.
[0028] See also Figure 1 , Figure 2 and Figure 4The vibration mechanism includes a motor 13, a fixed plate 14 is fixedly connected to the base 1, the motor 13 is installed on the fixed plate 14, two round seats 15 are rotatably connected to the separation box 2, and a rotating shaft 16 is fixedly connected to the two round seats 15 eccentrically. The side end of the rotating shaft 16 is fixedly connected to the output end of the motor 13, and four fixed seats 17 are fixedly connected to the separation box 2. The bottom ends of the four fixed seats 17 are all provided with slide grooves 18, and a slide seat 19 is slidably provided inside the slide groove 18. A fixed rod 20 is fixedly connected inside the slide groove 18, and the fixed rod 20 is slidably matched with the slide seat 19. The outside of the fixed rod 20 is located on both sides of the slide seat 19 and is sleeved with a first compression spring 21. The bottom end of the slide seat 19 is fixedly connected to a connecting seat 22, and the bottom end of the connecting seat 22 is connected to a supporting seat 24 through two telescopic rods 23. The bottom end of the supporting seat 24 is fixedly connected to the top of the base 1, and the outside of the telescopic rod 23 is sleeved with a second compression spring 25.
[0029] Specifically, in the process of separating the perlite material, the motor 13 drives the rotating shaft 16 to rotate, and the rotating shaft 16 drives the two round seats 15 to rotate. Since the two round seats 15 are eccentrically arranged with the rotating shaft 16, during the rotation of the two round seats 15, the separation box 2 is vibrated by the cooperation of the first compression spring 21, the slide seat 19, the connecting seat 22, the two telescopic rods 23 and the two second compression springs 25. During the vibration of the separation box 2, the perlite material is easily vibrated inside the separation box 2, so that the perlite material can quickly fall from the mesh of the screen 3, so as to facilitate the rapid separation of the perlite material.
[0030] See also Figure 1 and Figure 3 A vertical plate 26 is fixedly connected to the top of the base 1, and a cross bar 27 is fixedly connected to the side end of the vertical plate 26. The top of the cross bar 27 is located below the multiple screens 3 and is fixedly connected to a vertical rod 28. The tops of the multiple vertical rods 28 are fixedly connected to a second rubber head 29. The bottom end of the separation box 2 and the positions corresponding to the multiple screens 3 are fixedly connected to guide hoppers 30, which are convenient for guiding the materials separated from the corresponding screens 3 to the inside of the corresponding collecting box. The bottom end of each guide hopper 30 is fixedly connected to a cloth bag 31 to prevent the perlite material falling on the cross bar 27 from splashing everywhere.
[0031] Specifically, during the vibration of the separation box 2, the screen 3 will collide with the second rubber head 29, thereby causing the screen 3 to vibrate, making it easier to vibrate out the perlite material stuck inside the mesh of the screen 3, thereby avoiding excessive material being stuck inside the mesh of the screen 3, causing the screen 3 to be blocked, and avoiding affecting the effect of separating the perlite material.
[0032] In summary, when the overall equipment is in use:
[0033] The perlite material is added into the separation box 2 through the feeding hopper 34, and the rotating shaft 16 is driven to rotate by the motor 13 at the same time, and the rotating shaft 16 drives the two round seats 15 to rotate. Since the two round seats 15 are eccentrically arranged with the rotating shaft 16, during the rotation of the two round seats 15, the separation box 2 is vibrated by the cooperation of the first compression spring 21, the sliding seat 19, the connecting seat 22, the two telescopic rods 23 and the two second compression springs 25. During the vibration of the separation box 2, it is convenient to vibrate the perlite material inside the separation box 2, so that the perlite material can quickly fall from the mesh of the screen 3, so as to facilitate the rapid separation of the perlite material. Since the mesh diameters of the multiple screens 3 are different, the perlite material particles of different diameters are separated. During the vibration of the separation box 2, the screen 3 will contact the second rubber head 2 9 collides, thereby causing the screen 3 to vibrate, which is convenient for vibrating out the perlite material stuck in the mesh of the screen 3, thereby avoiding too much material getting stuck in the mesh of the screen 3 and causing the screen 3 to be blocked. At the same time, the exhaust fan 9 is started, and the exhaust fan 9 works to suck dust into the interior of the dust suction box 4, the connecting pipe 6 and the fixed box 5, and intercepts the dust through the filter 7. During the vibration of the separation box 2, the separation box 2 is driven to vibrate by the vibration mechanism, and the vibration of the separation box 2 facilitates the rapid separation of the perlite material. The separation box 2 drives the connecting plate 12 to move, the connecting plate 12 drives the slide plate 10 to move, and the slide plate 10 drives the first rubber head 11 to move. The first rubber head 11 will collide with the filter 7 during the movement, causing the filter 7 to vibrate, and can vibrate off the dust adsorbed by the filter 7 to avoid clogging of the filter 7.
[0034] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A vibrating separation device for pearlite processing, comprising a base (1) and a separation box (2), characterized in that: The separation box (2) is arranged obliquely, and a plurality of screens (3) are installed at the bottom end of the separation box (2), and the mesh diameters of the plurality of screens (3) increase from left to right. A vibration mechanism is installed on the base (1) and the separation box (2). A dust collection box (4) is fixedly connected to the top end of the separation box (2). A fixed box (5) is fixedly connected to the base (1), and the fixed box (5) is connected to the dust collection box (4) through a connecting pipe (6). A filter (7) is installed inside the fixed box (5). A sealing plate (8) is installed at the side end of the fixed box (5), and an exhaust fan (9) is installed on the sealing plate (8). A slide plate (10) is sealingly and slidably arranged on the fixed box (5), and one end of the slide plate (10) close to the filter (7) is fixedly connected to a first rubber head (11). A connecting plate (12) is rotatably connected to the slide plate (10), and the other end of the connecting plate (12) is rotatably connected to the top end of the separation box (2).
2. A vibrating separation device for pearlite processing according to claim 1, characterized in that: The vibration mechanism comprises a motor (13), a fixing plate (14) fixedly connected to the base (1), the motor (13) being mounted on the fixing plate (14), two round seats (15) being rotatably connected to the separation box (2), a rotating shaft (16) being eccentrically fixedly connected to the two round seats (15), a side end of the rotating shaft (16) being fixedly connected to an output end of the motor (13), four fixing seats (17) being fixedly connected to the separation box (2), the bottom ends of the four fixing seats (17) being provided with a slide groove (18), the internal sliding arrangement of the slide groove (18) A slide seat (19) is arranged, a fixed rod (20) is fixedly connected inside the slide groove (18), the fixed rod (20) and the slide seat (19) are slidably matched, the outside of the fixed rod (20) is located on both sides of the slide seat (19) and is sleeved with a first compression spring (21), the bottom end of the slide seat (19) is fixedly connected to a connecting seat (22), the bottom end of the connecting seat (22) is connected to a supporting seat (24) via two telescopic rods (23), the bottom end of the supporting seat (24) is fixedly connected to the top end of the base (1), and the outside of the telescopic rod (23) is sleeved with a second compression spring (25).
3. A vibrating separation device for pearlite processing according to claim 1, characterized in that: The top end of the base (1) is fixedly connected to a vertical plate (26), the side end of the vertical plate (26) is fixedly connected to a cross bar (27), the top end of the cross bar (27) is located below the plurality of screens (3) and is fixedly connected to a vertical bar (28), and the top ends of the plurality of vertical bars (28) are fixedly connected to a second rubber head (29).
4. A vibrating separation device for pearlite processing according to claim 1, characterized in that: A guide hopper (30) is fixedly connected to the bottom end of the separation box (2) and positions corresponding to the plurality of screens (3).
5. A vibrating separation device for pearlite processing according to claim 4, characterized in that: The bottom end of each of the guide hoppers (30) is fixedly connected to a cloth bag (31).
6. A vibrating separation device for pearlite processing according to claim 1, characterized in that: The bottom end of the fixed box (5) is connected to a discharge pipe (32), and a valve (33) is installed on the discharge pipe (32).
7. A vibrating separation device for pearlite processing according to claim 1, characterized in that: The left end of the separation box (2) is fixedly connected to a feeding hopper (34).
8. The vibrating separation device for pearlite processing according to claim 1 is characterized in that: A material guide plate (35) is fixedly connected to the right end of the separation box (2).