Cleaning device for vehicle part production

By designing a cleaning device including vehicle parts including cleaning grooves, cleaning components, and drainage components, using ultrasonic technology and automatic drainage function to solve the problem of incomplete part cleaning in the existing technology and inconvenient sewage discharge, achieve efficient and efficient, efficient and efficient, and achieve efficient and efficient and efficient and sewage discharge discharge. Safety cleaning process.

CN222402579UActive Publication Date: 2025-01-28HEFEI OUDA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420714264.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-01-28
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing vehicle parts cleaning device cannot clean oil stains on the parts efficiently and quickly, and sewage discharge is inconvenient, which affects the safety and efficiency of staff.

Method used

Design a cleaning device including cleaning grooves, cleaning components and drainage components. The cleaning component uses the design of sliding strips and washing racks to produce a large amount of tiny bubbles in combination with ultrasonic technology to effectively clean up the dirt on the surface of the parts. The rod components are used to achieve automatic drainage when the parts are taken out through the coordination of the lever, spring and blocked blocked to avoid the staff from contacting the sewage.

Benefits of technology

The efficient and fast cleaning of vehicle parts is achieved, ensuring that the dirt on the surface of the parts is completely cleaned up, and the safety and work efficiency of staff are improved by automatic drainage function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for vehicle part production, and relates to the technical field of vehicle part production, the cleaning device comprises a cleaning tank, the inner wall of the cleaning tank is provided with two groups of chutes, the interiors of the two chutes are slidably connected with a cleaning assembly, and the bottom surface of the interior of the cleaning tank is fixedly connected with a liquid discharge assembly in an inserted manner. And two groups of transducers are fixedly mounted on the bottom surface of the cleaning tank. A produced vehicle part is received through the cleaning assembly, then the cleaning tank is filled with a cleaning agent, a high-frequency oscillation signal generated by the ultrasonic generator is converted into high-frequency mechanical oscillation through the transducer to be transmitted to the vibration steel plate, ultrasonic waves are radiated forwards in the cleaning solution in a sparse and dense alternate mode, and the cleaning effect is achieved. The liquid flows to generate tens of thousands of tiny bubbles, and the tiny bubbles in the liquid vibrate under the action of a sound field to penetrate through the cleaning assembly to be in contact with the vehicle part to generate impact force to clean dirt on the surface.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle parts production, in particular to a cleaning device used for vehicle parts production. Background Art

[0002] Auto parts are the various units that make up the whole car and the products that serve the car. They are the parts and accessories that make up the car. They are classified into: engine accessories, rotating accessories, brake accessories, steering accessories, running accessories, electrical instrument accessories, car lamps, car modification, security and anti-theft, car interior, car exterior, comprehensive accessories, audio and video appliances, chemical care, car body and accessories, maintenance equipment, power tools, etc. There are many kinds of auto parts. Nowadays, there are more and more car brands and more and more car types. Cars can be divided into passenger cars and commercial vehicles. Among them, passenger cars refer to vehicles with less than nine seats (including the driver's seat) and are mainly used to carry passengers. Specifically, passenger cars are divided into basic passenger cars, namely sedans, MPV models, SUV models and other models such as pickup trucks.

[0003] For example, a vehicle parts cleaning device disclosed in the Chinese patent with publication number CN108097624B includes a bottom plate, both sides of the top of the bottom plate are fixedly connected with support rods, and the top between the support rods is fixedly connected with a box body, the top of the bottom plate is fixedly connected with a motor through a motor base, and the output shaft of the motor is fixedly connected with a first pulley, the surface of the first pulley is connected with a second pulley through a belt drive, and the right side of the toothed plate penetrates the support rod and extends to the right side of the support rod. The present invention relates to the field of vehicle parts cleaning technology. The vehicle parts cleaning device is fixedly connected with a gear through a rotating shaft on one side of the second pulley, and the top of the support rod is fixedly connected with an extrusion protrusion, which can clean automobile parts efficiently and quickly, accelerate the cleaning process of automobile parts processing, and speed up the entire workflow, which solves the problem that the existing vehicle parts cleaning device cannot clean parts efficiently and quickly; in actual use, the following problems still exist.

[0004] In the above literature, the cleaning process is performed only by brushing and cleaning agents. The oil stains on the parts cannot be cleaned thoroughly, and the cleaning effect is poor. After a single batch of cleaning is completed, the sewage full of oil stains cannot be cleaned quickly. The staff needs to reach into the sink to discharge the sewage, which will cause erosion to the staff's skin over time. Utility Model Content

[0005] The utility model provides a cleaning device for vehicle parts production to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A cleaning device for vehicle parts production comprises a cleaning tank, wherein the inner wall of the cleaning tank is provided with two groups of slide grooves, the interiors of the two slide grooves are slidably connected with cleaning components, the bottom surface of the interior of the cleaning tank is fixedly plugged with a drainage component, the bottom surface of the cleaning tank is fixedly installed with two groups of transducers, and the bottom surface of the interior of the cleaning tank is movably installed with two groups of vibration steel plates, and the two groups of vibration steel plates are located directly above the output end of the transducer.

[0008] A further improvement of the technical solution of the utility model is that the cleaning component includes two groups of sliding bars, the outer surfaces of the two sliding bars are slidably connected to the inner walls of the two groups of sliding grooves, the opposite surfaces of the two sliding bars are fixedly connected to a cleaning rack, the top surface of the cleaning rack is fixedly installed with two groups of fixing bars, the opposite surfaces of the two fixing bars are provided with movable grooves, and a motor is fixedly installed on the left side of the front fixing bar.

[0009] A further improvement of the technical solution of the utility model is that: the interiors of the two movable grooves are rotatably connected with ball screws and the left end of the front ball screw is fixedly connected to the output end of the motor, the outer surfaces of the two ball screws are threadedly connected with screw connectors and the outer surfaces of the two groups of screw connectors are respectively slidably connected to the inner walls of the two groups of movable grooves.

[0010] A further improvement of the technical solution of the utility model is that the right ends of the two fixing bars are rotatably connected with transmission wheels and the two groups of transmission wheels are fixedly connected to the ends of the two groups of ball screws, and the outer surfaces of the two transmission wheels are movably connected with belts.

[0011] A further improvement of the technical solution of the utility model is that: the opposite surfaces of the two screw rod connectors are fixedly connected with a moving plate, the bottom surface of the moving plate is threadedly connected with two groups of screw rods, and the bottom ends of the two screw rods are rotatably connected with a cleaning plate.

[0012] A further improvement of the technical solution of the utility model is that the drainage assembly includes a drainage pipe, the outer surface of the drainage pipe is fixedly plugged into the bottom surface of the cleaning tank, the top of the drainage pipe is fixedly connected to a grille, a pull rod is movably plugged into the inside of the grille, a connecting rod is fixed to the top surface of the pull rod, the top of the connecting rod is fixedly connected to a connecting plate, and the top surface of the connecting plate is fixedly connected to the bottom surface of the cleaning rack.

[0013] A further improvement of the technical solution of the utility model is that a spring is fixedly installed on the top surface inside the grille and the axis of the spring coincides with the axis of the pull rod, and the bottom end of the pull rod is fixedly connected to a control board and the top surface of the control board is fixedly connected to the bottom end of the spring.

[0014] A further improvement of the technical solution of the utility model is that a plugging head is fixedly connected to the bottom surface of the control panel, the outer surface of the plugging head is slidably connected to the inner wall of the drain pipe, and the inner diameter of the drain pipe is consistent with the inner diameter of the bottom end of the grille.

[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0016] 1. The utility model provides a cleaning device for vehicle parts production. The vehicle parts produced are received by a cleaning component, and then a cleaning agent is filled into a cleaning tank. A high-frequency oscillation signal is generated by an ultrasonic generator, which is converted into a high-frequency mechanical oscillation by a transducer and propagated to a vibrating steel plate. The ultrasonic wave radiates forward in a sparse and dense manner in the cleaning liquid, causing the liquid to flow and thereby generating tens of thousands of tiny bubbles. The tiny bubbles in the liquid vibrate under the action of the sound field, and the bubbles pass through the cleaning component and contact and rupture with the vehicle parts, thereby cleaning the dirt on the surface. At the same time, the cleaning component assists in cleaning by using a brush. After cleaning, it only needs to be pulled out of the cleaning tank, and the drainage component will discharge all the water in the cleaning tank, so that the parts can be taken out directly and the staff can be prevented from putting their hands into the sewage for drainage.

[0017] 2. The utility model provides a cleaning device for vehicle parts production, which is equipped with a cleaning rack and a cleaning plate. The cleaning rack is used to place vehicle parts. The bottom and four sides of the cleaning rack are all grid-like, which can prevent vehicle parts from falling and ensure that bubbles can smoothly contact the surface of vehicle parts after being immersed in cleaning agents. In addition, the cleaning plate will repeatedly move left and right during the cleaning process to assist in cleaning. A pull rod, a spring and a sealing head are provided. When the parts need to be taken out after cleaning, the pull rod will rise together with the cleaning rack, thereby driving the sealing head to stop sealing. At the same time, the spring will be squeezed and contracted, thereby completing the synchronous liquid discharge operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the cleaning component of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the liquid discharge assembly of the utility model;

[0022] Figure 5 It is a structural sectional view of the liquid discharge assembly of the utility model.

[0023] In the figure: 1. cleaning tank; 2. cleaning assembly; 21. cleaning rack; 22. sliding bar; 23. fixing bar; 24. motor; 25. ball screw; 26. screw connector; 27. transmission wheel; 28. belt; 29. ​​moving plate; 210. cleaning plate; 3. drainage assembly; 31. drainage pipe; 32. connecting plate; 33. grille; 34. connecting rod; 35. pull rod; 36. spring; 37. control board; 38. plugging head; 4. transducer; 5. vibrating steel plate. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1 , Figure 2 As shown, a cleaning device for vehicle parts production includes a cleaning tank 1, the inner wall of the cleaning tank 1 is provided with two groups of slide grooves, the inside of the two slide grooves is slidably connected with a cleaning component 2, the bottom surface of the inside of the cleaning tank 1 is fixedly plugged with a drainage component 3, the bottom surface of the cleaning tank 1 is fixedly installed with two groups of transducers 4, the bottom surface of the inside of the cleaning tank 1 is movably installed with two groups of vibration steel plates 5 and the two groups of vibration steel plates 5 are located directly above the output end of the transducer 4.

[0026] A transducer 4 and a vibrating steel plate 5 are provided. The transducer 4 receives and converts the ultrasonic wave emitted by the ultrasonic generator. The converted energy is released by the vibrating steel plate 5, which vibrates at a high frequency in the cleaning tank 1, so that a large number of tiny bubbles are generated in the cleaning liquid in the cleaning tank 1.

[0027] like Figure 3 As shown, the cleaning component 2 includes two groups of slide bars 22, the outer surfaces of the two slide bars 22 are slidably connected to the inner walls of the two groups of slide grooves, the opposite surfaces of the two slide bars 22 are fixedly connected to the cleaning rack 21, and the top surface of the cleaning rack 21 is fixedly installed with two groups of fixed bars 23, and the opposite surfaces of the two fixed bars 23 are provided with movable grooves, and the left side of the front fixed bar 23 is fixedly installed with a motor 24.

[0028] Slide bars 22 and a cleaning rack 21 are provided. The two sets of slide bars 22 allow the cleaning rack 21 to move vertically smoothly in the cleaning tank 1 after cleaning. The bottom surface and four sides of the cleaning rack 21 are all grid-through, which can prevent vehicle parts from falling and ensure that bubbles can smoothly contact the surface of vehicle parts after being immersed in the cleaning agent.

[0029] like Figure 3As shown, the interior of the two movable grooves are rotatably connected with ball screws 25 and the left end of the front ball screw 25 is fixedly connected to the output end of the motor 24, the outer surfaces of the two ball screws 25 are threadedly connected with screw connectors 26 and the outer surfaces of the two groups of screw connectors 26 are respectively slidably connected to the inner walls of the two groups of movable grooves.

[0030] A ball screw 25 and a screw connector 26 are provided. The ball screw 25 rotates, and the screw connector 26 converts the rotary motion into linear motion, thereby achieving a horizontal movement effect.

[0031] like Figure 3 As shown, the right ends of the two fixing bars 23 are rotatably connected to transmission wheels 27 , and the two sets of transmission wheels 27 are fixedly connected to the ends of the two sets of ball screws 25 , and the outer surfaces of the two transmission wheels 27 are movably connected to belts 28 .

[0032] A transmission wheel 27 and a belt 28 are provided. When a single set of ball screws 25 rotates, the transmission wheel 27 rotates synchronously, and under the action of the belt 28, the other set of transmission wheels 27 follows the rotation, so that the two sets of ball screws 25 can maintain synchronous rotation.

[0033] like Figure 3 As shown, the opposite surfaces of the two screw rod connectors 26 are fixedly connected with a moving plate 29, the bottom surface of the moving plate 29 is threadedly connected with two groups of screw rods, and the bottom ends of the two screw rods are rotatably connected with a cleaning plate 210.

[0034] A cleaning plate 210 is provided, and the cleaning plate 210 is repeatedly displaced left and right during the cleaning process to assist in cleaning.

[0035] like Figure 4 , Figure 5 As shown, the drain assembly 3 includes a drain pipe 31, the outer surface of the drain pipe 31 is fixedly connected to the bottom surface inside the cleaning tank 1, the top of the drain pipe 31 is fixedly connected to a grille 33, the inside of the grille 33 is movably connected to a pull rod 35, the top surface of the pull rod 35 is fixed to a connecting rod 34, the top of the connecting rod 34 is fixedly connected to a connecting plate 32, and the top surface of the connecting plate 32 is fixedly connected to the bottom surface of the cleaning rack 21.

[0036] A pull rod 35 is provided. When the parts need to be taken out after cleaning, the pull rod 35 will rise together with the cleaning rack to control the drainage.

[0037] like Figure 4 , Figure 5 As shown, a spring 36 is fixedly installed on the top surface inside the grille 33 and the axis of the spring 36 coincides with the axis of the pull rod 35 , and a control board 37 is fixedly connected to the bottom end of the pull rod 35 and the top surface of the control board 37 is fixedly connected to the bottom end of the spring 36 .

[0038] A spring 36 is provided. When the pull rod 35 is lifted up, the spring 36 is squeezed and thereby contracts. When all the parts are taken out and no longer pulled up, the rebound force of the spring 36 drives the pull rod 35 to return to its original position.

[0039] like Figure 4 , Figure 5 As shown, a plugging head 38 is fixedly connected to the bottom surface of the control panel 37 , and the outer surface of the plugging head 38 is slidably connected to the inner wall of the drain pipe 31 . The inner diameter of the drain pipe 31 is consistent with the inner diameter of the bottom end of the grille 33 .

[0040] A plugging head 38 is provided, and the plugging head 38 moves in the drainage pipe 31 to achieve the effect of blocking the drainage.

[0041] The working principle of the utility model is as follows: all parts are placed in the cleaning rack 21, the bottom surface and four sides of the cleaning rack 21 are all grid-through, which can prevent vehicle parts from falling, and then the cleaning agent is filled in the cleaning tank 1, and the ultrasonic wave emitted by the ultrasonic generator is received and converted by the transducer 4, and the converted energy is released by the vibrating steel plate 5, which is vibrated at a high frequency in the cleaning tank 1, so that a large number of tiny bubbles are generated in the cleaning liquid in the cleaning tank 1, and the bubbles pass through the cleaning rack 21 and contact with the surface of the vehicle parts smoothly. The impact force generated by the contact and rupture of the bubbles cleans the dirt on the surface of the parts, and at the same time, the motor 24 is started to drive a group of ball screws 25 to rotate. When a single group of ball screws 25 rotates The transmission wheel 27 rotates synchronously, and the other set of transmission wheels 27 follows the rotation under the action of the belt 28, so that the two sets of ball screws 25 can maintain synchronous rotation. The ball screw 25 rotates, and the screw connector 26 converts the rotary motion into linear motion, thereby achieving the effect of horizontal movement, so that the cleaning plate 210 will repeatedly move left and right during the cleaning process to assist cleaning. After cleaning, the cleaning rack 21 is pulled out. During the pulling-out process, the pull rod 35 will rise with the cleaning rack to control the drainage. The rise of the pull rod 35 drives the control plate 37 to squeeze the spring 36 to shrink, and allows the sealing head 38 to slide in the drainage pipe 31 and no longer block it, allowing the sewage to be discharged from the drainage pipe 31 along the grille 33.

[0042] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A cleaning device for vehicle parts production, comprising a cleaning tank (1), characterized in that: The inner wall of the cleaning tank (1) is provided with two groups of slide grooves, the insides of the two slide grooves are slidably connected with a cleaning assembly (2), the bottom surface of the inside of the cleaning tank (1) is fixedly plugged with a drainage assembly (3), the bottom surface of the cleaning tank (1) is fixedly installed with two groups of transducers (4), and the bottom surface of the inside of the cleaning tank (1) is movably installed with two groups of vibration steel plates (5), and the two groups of vibration steel plates (5) are located directly above the output end of the transducer (4).

2. A cleaning device for vehicle parts production according to claim 1, characterized in that: The cleaning assembly (2) comprises two groups of slide bars (22), the outer surfaces of the two slide bars (22) are slidably connected to the inner walls of the two groups of slide grooves, the opposite surfaces of the two slide bars (22) are fixedly connected to a cleaning rack (21), the top surface of the cleaning rack (21) is fixedly mounted with two groups of fixed bars (23), the opposite surfaces of the two fixed bars (23) are each provided with a movable groove, and a motor (24) is fixedly mounted on the left side of the front fixed bar (23).

3. A cleaning device for vehicle parts production according to claim 2, characterized in that: The insides of the two movable grooves are both rotatably connected with ball screws (25), and the left end of the front ball screw (25) is fixedly connected to the output end of the motor (24). The outer surfaces of the two ball screws (25) are both threadedly connected with screw connecting pieces (26), and the outer surfaces of the two groups of screw connecting pieces (26) are respectively slidably connected to the inner walls of the two groups of movable grooves.

4. A cleaning device for vehicle parts production according to claim 3, characterized in that: The right ends of the two fixing bars (23) are rotatably connected to transmission wheels (27), and the two sets of transmission wheels (27) are fixedly connected to the ends of the two sets of ball screws (25), and the outer surfaces of the two transmission wheels (27) are movably connected to belts (28).

5. A cleaning device for vehicle parts production according to claim 4, characterized in that: The opposite surfaces of the two screw rod connectors (26) are fixedly connected with a moving plate (29), the bottom surface of the moving plate (29) is threadedly connected with two groups of screw rods, and the bottom ends of the two screw rods are rotatably connected with a cleaning plate (210).

6. A cleaning device for vehicle parts production according to claim 1, characterized in that: The drainage assembly (3) comprises a drainage pipe (31), the outer surface of which is fixedly connected to the bottom surface of the cleaning tank (1), the top of which is fixedly connected to a grille (33), the grille (33) is movably connected to a pull rod (35), the top surface of which is fixedly connected to a connecting rod (34), the top of which is fixedly connected to a connecting plate (32), and the top surface of the connecting plate (32) is fixedly connected to the bottom surface of the cleaning rack (21).

7. A cleaning device for vehicle parts production according to claim 6, characterized in that: A spring (36) is fixedly mounted on the top surface inside the grille (33), and the axis of the spring (36) coincides with the axis of the pull rod (35); the bottom end of the pull rod (35) is fixedly connected to a control plate (37), and the top surface of the control plate (37) is fixedly connected to the bottom end of the spring (36).

8. A cleaning device for vehicle parts production according to claim 7, characterized in that: A plugging head (38) is fixedly connected to the bottom surface of the control panel (37), and the outer surface of the plugging head (38) is slidably connected to the inner wall of the drain pipe (31). The inner diameter of the drain pipe (31) is consistent with the inner diameter of the bottom end of the grille (33).

Citation Information

Patent Citations

  • A vehicle parts cleaning device

    CN108097624B