Dust removal device for plastic film processing

By designing a dust removal device with tight rollers, guide rollers and dust removal rollers, automatic dust removal is used to use the air supply and dust -free cloth strips to solve the problem of poor dust removal effects in the existing technology and inadequate film. Dust quality of plastic film processing.

CN222402619UActive Publication Date: 2025-01-28JIANGSU SHIPLANDI TECH CO LTD
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Patent Information

Application Number
CN202421039856.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-28
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing dust removal device for plastic film processing is not effective during the dust removal process, resulting in dust remaining on the surface of the plastic film, and the film is not flat enough after winding, affecting the processing effect.

Method used

The dust removal device including the dust box, transparent window, feasting and outlet port, internal tight roller, guide roller, dust removal roller, and lower dust roller, equipped with vacuum cavity and vacuum pores The machine and dust -free cloth strips realize automatic dust removal and cleaning.

Benefits of technology

Through automated dust removal process, the dust removal quality of the plastic film is significantly improved, the problem of the sloppy film is avoided, and the processing effect is improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a dust removal device for plastic film processing, which relates to the technical field of plastic products and comprises a dust removal box, a transparent window arranged on the dust removal box, and a feed port and a discharge port symmetrically arranged on two sides of the dust removal box. Dust collection holes communicating with the dust collection cavity are formed in the top and the bottom of the interior of the dust removal box; a group of tensioning rollers, a group of guide rollers, an upper dust removal roller and a lower dust removal roller are arranged in the dust removal box, and the upper dust removal roller and the lower dust removal roller are arranged between the guide rollers and distributed up and down; the group of tensioning rollers are symmetrically arranged below the two sides of the group of guide rollers; supports fixedly connected with the dust removal box are symmetrically arranged at the two ends of the upper dust removal roller and the two ends of the lower dust removal roller correspondingly, first dust suction hoods are arranged on the two opposite sides of the upper dust removal roller and the two opposite sides of the lower dust removal roller correspondingly, and the first dust suction hoods are arranged on the supports. The dedusting effect is achieved, the dedusting quality is improved, and the situation that the film is not flat enough is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic products, in particular to a dust removal device for processing plastic films. Background Art

[0002] Agricultural film is a general term for plastic film used in agricultural production. It plays a very important role in moisture retention and heat preservation during the sowing period. With the advancement of science and technology, the requirements for agricultural film are getting higher and higher. In the process of plastic film processing, dust removal of plastic film is essential, which requires the use of dust removal equipment.

[0003] Common dust removal devices for plastic film processing usually use an exhaust fan to absorb dust on the surface of the film while the film is being rolled up. However, a small amount of dust will adhere to the film, which results in poor dust removal effect of the dust removal device for plastic film processing. At the same time, common dust removal devices for plastic film processing directly rewind the dust-removed film, which results in the film being not smooth after rewinding, thus affecting the rewinding effect of the dust removal device for plastic film processing. Utility Model Content

[0004] The utility model aims to provide a dust removal device for plastic film processing, which can achieve dust removal effect, improve dust removal quality and avoid the effect that the film is not flat enough.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal device for plastic film processing, comprising a dust removal box, a transparent window arranged on the dust removal box, a feed port and a discharge port symmetrically arranged on both sides of the dust removal box, a dust suction cavity is arranged in the interlayer at the top and bottom of the dust removal box, and a dust suction hole connected to the dust suction cavity is arranged at the top and bottom of the dust removal box;

[0006] A group of tensioning rollers, a group of guide rollers, and upper dusting rollers and lower dusting rollers arranged between the guide rollers and distributed up and down are arranged inside the dust removal box; a group of the tensioning rollers are symmetrically arranged below both sides of a group of guide rollers; both ends of the upper dusting rollers and the lower dusting rollers are symmetrically provided with brackets fixedly connected to the dust removal box, and the upper dusting rollers and the lower dusting rollers are provided with first dust hoods on both sides opposite to each other, and the first dust hoods are arranged on the brackets; a motor is arranged on the bracket on one side of the transparent window, and one end of the upper dusting rollers and the lower dusting rollers is fixedly connected to the output end of the motor.

[0007] In order to automatically remove dust from the inside of the dust removal box, as a preferred dust removal device for plastic film processing of the utility model, the dust removal box is provided with a first exhaust fan, and the first exhaust fan is connected to the dust suction chamber through a pipeline.

[0008] In order to automatically clean dust and impurities on the film, as a preferred dust removal device for plastic film processing of the utility model, the upper dust removal roller and the lower dust removal roller are both provided with cavities inside; the upper dust removal roller and the lower dust removal roller are both provided with a plurality of dust-free cloth strips distributed in a circular array along the length direction, and a plurality of dust suction holes connected to the cavity are provided between the adjacent dust-free cloth strips.

[0009] In order to absorb dust and impurities on the film, as a preferred dust removal device for plastic film processing of the utility model, a second exhaust fan is provided on the dust removal box, and the second exhaust fan is connected to the first dust hood and the cavity through a pipeline.

[0010] In order to remove dust from the guide roller, as a preferred dust removal device for plastic film processing of the utility model, a rotating roller is provided on one side of a group of guide rollers, and a dust-free cloth layer is provided on the rotating roller, and the dust-free cloth layer is in contact with the outer wall of the guide roller; support frames are symmetrically provided at both ends of the guide roller and the rotating roller, and the bottom of the support frame is provided on the dust removal box, and a second dust hood is provided below the guide roller and the rotating roller, and the second dust hood is provided on the support frame; a motor fixedly connected to one end of the rotating roller is provided on the support frame located on one side of the transparent window; a third exhaust fan is provided on the dust removal box, and the third exhaust fan is connected to the second dust hood through a pipe.

[0011] In order to prevent dust and impurities from scattering around, as a preferred dust removal device for plastic film processing of the utility model, a filter box is provided on the dust removal box, and an air inlet, an air outlet and a dust exhaust port are provided on the filter box. A filter sponge is provided inside the filter box, and the air inlet and the dust exhaust port are both located below the filter sponge; the output ends of the second exhaust fan, the first exhaust fan and the third exhaust fan are all connected to the air inlet through pipes.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model starts the first dust collector to generate suction force inside the dust collection cavity and the dust collection hole, and can automatically remove dust from the inside of the dust collection box, the tension roller, the guide roller, the upper dust collection roller and the lower dust collection roller;

[0014] The utility model distributes the upper dust removal roller and the lower dust removal roller on both sides of the plastic film, starts the second exhaust fan, generates suction force in the cavity and the dust suction hole, and can suck away the dust and impurities on the film, starts the motor, and the upper dust removal roller and the lower dust removal roller rotate, and the dust-free cloth strip contacts the surface of the plastic film, which can clean the dust and impurities that are not sucked away, improves the dust removal quality for plastic film processing, and avoids the phenomenon that the film is not flat enough. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the dust removal box of the utility model;

[0017] Figure 3 for Figure 2 AA structural diagram

[0018] Figure 4 It is a rear structural schematic diagram of the dust removal box of the utility model.

[0019] In the figure: 1. dust removal box; 2. transparent window; 3. feed port; 4. discharge port; 5. dust suction chamber; 6. dust suction hole; 7. tension roller; 8. guide roller; 9. upper dust removal roller; 10. lower dust removal roller; 11. bracket; 12. first dust hood; 13. motor; 14. first exhaust fan; 15. cavity; 16. dust-free cloth strip; 17. second exhaust fan; 18. rotating roller; 19. dust-free cloth layer; 20. support frame; 21. second dust hood; 22. third exhaust fan; 23. filter box; 24. air inlet; 25. air outlet; 26. dust outlet; 27. filter sponge. DETAILED DESCRIPTION

[0020] See also Figures 1 to 4 A dust removal device for plastic film processing includes a dust removal box 1, a transparent window 2 arranged on the dust removal box 1, a feed port 3 and a discharge port 4 symmetrically arranged on both sides of the dust removal box 1, a dust suction chamber 5 is arranged in the interlayer at the top and bottom of the dust removal box 1, and dust suction holes 6 connected to the dust suction chamber 5 are arranged at the top and bottom of the dust removal box 1; a first exhaust fan 14 is arranged on the dust removal box 1, and the first exhaust fan 14 is connected to the dust suction chamber 5 through a pipeline;

[0021] A group of tensioning rollers 7, a group of guide rollers 8, an upper dusting roller 9 and a lower dusting roller 10 arranged between the guide rollers 8 and distributed up and down are arranged inside the dust removal box 1; a group of tensioning rollers 7 are symmetrically arranged below the two sides of a group of guide rollers 8; both ends of the upper dusting roller 9 and the lower dusting roller 10 are symmetrically provided with brackets 11 fixedly connected to the dust removal box 1, and the upper dusting roller 9 and the lower dusting roller 10 are provided with first dust hoods 12 on the opposite sides, and the first dust hood 12 is arranged on the bracket 11; a motor 13 is arranged on the bracket 11 on one side of the transparent window 2, and one end of the upper dusting roller 9 and the lower dusting roller 10 is fixedly connected to the output end of the motor 13;

[0022] A cavity 15 is provided inside the upper dust removal roller 9 and the lower dust removal roller 10; a plurality of dust-free cloth strips 16 are distributed in a circular array along the length direction on the upper dust removal roller 9 and the lower dust removal roller 10, and a plurality of dust suction holes 6 connected to the cavity 15 are provided between adjacent dust-free cloth strips 16; a second exhaust fan 17 is provided on the dust removal box 1, and the second exhaust fan 17 is connected to the first dust hood 12 and the cavity 15 through a pipeline.

[0023] In this embodiment: before the operation, the first vacuum cleaner is started in advance, and suction is generated inside the dust suction chamber 5 and the dust suction hole 6, which can automatically remove dust from the inside of the dust removal box 1, the tension roller 7, the guide roller 8, the upper dust removal roller 9 and the lower dust removal roller 10; after dust removal, the plastic film is spread below a group of tension rollers 7, above a group of guide rollers 8 and between the upper dust removal roller 9 and the lower dust removal roller 10, and the plastic film between the group of guide rollers 8 is transported in a horizontal rotation state; the upper dust removal roller 9 and the lower dust removal roller 10 are distributed on both sides of the plastic film, and the second exhaust fan 17 is started, and suction is generated inside the cavity 15 and the dust suction hole 6, which can suck away dust and impurities on the film, and by starting the motor 13, the upper dust removal roller 9 and the lower dust removal roller 10 are rotated, and the dust-free cloth strip 16 contacts the surface of the plastic film, which can clean up the dust and impurities that have not been sucked away, thereby improving the quality of dust removal for plastic film processing;

[0024] The utility model cavity 15 is connected with the pipeline through a universal joint, which can ensure that the upper dust removal roller 9 and the lower dust removal roller 10 rotate normally.

[0025] As a technical optimization scheme of the utility model, a rotating roller 18 is arranged on one side of a group of guide rollers 8, and a dust-free cloth layer 19 is arranged on the rotating roller 18, and the dust-free cloth layer 19 is in contact with the outer wall of the guide roller 8; support frames 20 are symmetrically arranged at both ends of the guide roller 8 and the rotating roller 18, and the bottom of the support frame 20 is arranged on the dust removal box 1, and a second dust hood 21 is arranged below the guide roller 8 and the rotating roller 18, and the second dust hood 21 is arranged on the support frame 20; a motor 13 fixedly connected to one end of the rotating roller 18 is arranged on the support frame 20 located on one side of the transparent window 2; a third exhaust fan 22 is arranged on the dust removal box 1, and the third exhaust fan 22 is connected to the second dust hood 21 through a pipeline.

[0026] In the present embodiment: starting the third exhaust fan 22, suction is generated inside the second dust hood 21, and dust impurities on the guide roller 8 and the dust-free cloth layer 19 can be automatically cleaned. The dust impurities on the guide roller 8 that are not easy to be sucked away can be wiped clean by the dust-free cloth layer 19 on the guide roller 18 by starting the motor 13. This prevents the dust impurities on the guide roller 8 from adhering to the plastic film.

[0027] As a technical optimization scheme of the utility model, a filter box 23 is provided on the dust removal box 1, and an air inlet 24, an air outlet 25 and a dust exhaust port 26 are provided on the filter box 23. A filter sponge 27 is provided inside the filter box 23, and the air inlet 24 and the dust exhaust port 26 are both located below the filter sponge 27; the output ends of the second exhaust fan 17, the first exhaust fan 14 and the third exhaust fan 22 are all connected to the air inlet 24 through pipes.

[0028] In the present embodiment: the second exhaust fan 17, the first exhaust fan 14, and the third exhaust fan 22 transport all the dust to the filter box 23, and the filter sponge 27 filters the incoming airflow to prevent the dust from being directly discharged into the surrounding environment. The filtered impurities and dust can be cleaned by opening the dust discharge port 26, and the filter box 23 can be opened, and the filter sponge 27 can be replaced regularly; the second exhaust fan 17, the first exhaust fan 14, and the third exhaust fan 22 of the utility model are all provided with a one-way valve on the pipes connected to the air inlet.

[0029] Working principle: First, before the operation, start the first vacuum cleaner in advance, and suction is generated inside the dust suction chamber 5 and the dust suction hole 6, which can automatically remove dust from the inside of the dust removal box 1, the tension roller 7, the guide roller 8, the upper dust removal roller 9 and the lower dust removal roller 10; after dust removal, spread the plastic film under a group of tension rollers 7, above a group of guide rollers 8 and between the upper dust removal roller 9 and the lower dust removal roller 10, and the plastic film between the group of guide rollers 8 is transported in a horizontal rotation state; the upper dust removal roller 9 and the lower dust removal roller 10 are distributed on both sides of the plastic film, and the second exhaust fan 17 is started, and suction is generated inside the cavity 15 and the dust suction hole 6, which can suck away dust and impurities on the film, and by starting the motor 13, the upper dust removal roller 9 and the lower dust removal roller 10 rotates, the dust-free cloth strip 16 contacts with the surface of the plastic film, and the dust impurities that have not been sucked away can be cleaned, and by starting the third exhaust fan 22, suction is generated inside the second dust hood 21, and the dust impurities on the guide roller 8 and the dust-free cloth layer 19 can be automatically cleaned. The dust impurities on the guide roller 8 that are not easy to be sucked away can be wiped and cleaned by the dust-free cloth layer 19 on the guide roller 8 by starting the motor 13, and the roller 18 rotates to facilitate the guide roller 8 to be wiped and cleaned by the dust-free cloth layer 19, so as to prevent the dust impurities on the guide roller 8 from adhering to the plastic film. The second exhaust fan 17, the first exhaust fan 14, and the third exhaust fan 22 transport all the dust impurities to the filter box 23 for filtration, so as to prevent the dust impurities from floating around and affecting the surrounding environment.

[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A dust removal device for plastic film processing, comprising a dust removal box (1), a transparent window (2) arranged on the dust removal box (1), and a feed inlet (3) and a discharge outlet (4) symmetrically arranged on both sides of the dust removal box (1), characterized in that: The dust removal box (1) has dust suction chambers (5) in the interlayers at the top and bottom, and the dust removal box (1) has dust suction holes (6) at the top and bottom that are connected to the dust suction chambers (5). The dust removal box (1) is provided with a group of tensioning rollers (7), a group of guide rollers (8), and upper dust removal rollers (9) and lower dust removal rollers (10) arranged between the guide rollers (8) and distributed up and down; a group of the tensioning rollers (7) is symmetrically arranged below the two sides of the group of guide rollers (8); both ends of the upper dust removal rollers (9) and the lower dust removal rollers (10) are symmetrically provided with brackets (11) fixedly connected to the dust removal box (1); both sides of the upper dust removal rollers (9) and the lower dust removal rollers (10) opposite to each other are provided with first dust hoods (12), and the first dust hoods (12) are arranged on the brackets (11); a motor (13) is arranged on the bracket (11) located on one side of the transparent window (2), and one end of the upper dust removal rollers (9) and the lower dust removal rollers (10) is fixedly connected to the output end of the motor (13).

2. A dust removal device for plastic film processing according to claim 1, characterized in that: The dust removal box (1) is provided with a first exhaust fan (14), and the first exhaust fan (14) is connected to the dust suction chamber (5) through a pipeline.

3. A dust removal device for plastic film processing according to claim 1, characterized in that: The upper dust removal roller (9) and the lower dust removal roller (10) are both provided with cavities (15) therein; a plurality of dust-free cloth strips (16) are distributed in a circular array along the length direction on the upper dust removal roller (9) and the lower dust removal roller (10); and a plurality of dust suction holes (6) connected to the cavities (15) are provided between adjacent pairs of the plurality of dust-free cloth strips (16).

4. A dust removal device for plastic film processing according to claim 1, characterized in that: The dust removal box (1) is provided with a second exhaust fan (17), and the second exhaust fan (17) is connected to the first dust suction cover (12) and the cavity (15) through a pipeline.

5. A dust removal device for plastic film processing according to claim 1, characterized in that: A rotating roller (18) is arranged on one side of a group of guide rollers (8), a dust-free cloth layer (19) is arranged on the rotating roller (18), and the dust-free cloth layer (19) is in contact with the outer wall of the guide roller (8); support frames (20) are symmetrically arranged at both ends of the guide roller (8) and the rotating roller (18), the bottom of the support frame (20) is arranged on the dust removal box (1), and a second dust hood (21) is arranged below the guide roller (8) and the rotating roller (18), and the second dust hood (21) is arranged on the support frame (20); A motor (13) fixedly connected to one end of a rotating roller (18) is arranged on a support frame (20) located on one side of the transparent window (2); a third exhaust fan (22) is arranged on the dust removal box (1), and the third exhaust fan (22) is connected to the second dust hood (21) through a pipeline.

6. A dust removal device for plastic film processing according to claim 4, characterized in that: The dust removal box (1) is provided with a filter box (23), the filter box (23) is provided with an air inlet (24), an air outlet (25) and a dust outlet (26), a filter sponge (27) is provided inside the filter box (23), the air inlet (24) and the dust outlet (26) are both located below the filter sponge (27); the output ends of the second exhaust fan (17), the first exhaust fan (14) and the third exhaust fan (22) are all connected to the air inlet (24) through pipelines.