Nozzle assembly of plasma cleaning machine

By designing a plasma cleaning mechanism that contains plasma cleaning mechanisms, angle adjustment mechanisms, and spray components, the nozzle of the nozzle of the MINI LED lamp module is solved. The effect of efficient, uniform cleaning and extending the life of the equipment.

CN222402625UActive Publication Date: 2025-01-28SAFFORD INSTR CHENGDE CO LTD
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Patent Information

Application Number
CN202420913766.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing plasma cleaning machine for the production of Mini LED lamp bead modules cannot achieve uniform cleaning of materials during the cleaning process, and generates a large amount of heat during the working process, reducing the service life of the equipment.

Method used

Design a span cleaning machine nozzle component, including plasma cleaning mechanism, angle adjustment mechanism, and spray components. The plasma cleaning mechanism adopts a force suspension structure. The angle adjustment mechanism uses the driving motor and curved driver bracket to realize the adjustment direction of the spraying direction, and the spray component can be sprayed efficiently through the plasma supercharger and the spray head.

Benefits of technology

The uniform cleaning of the MINI LED lamp bead module is realized, the production of heat during the cleaning process is reduced, the service life of the equipment is extended, and the cleaning efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a nozzle assembly of a plasma cleaning machine, which belongs to the technical field of plasma cleaning equipment and comprises a plasma cleaning mechanism, an angle adjusting mechanism and a spraying assembly used for plasma spraying, the plasma cleaning mechanism is of a stress suspension structure, and the angle adjusting mechanism takes the plasma cleaning mechanism as a bearing assembly. The spraying assembly is installed in the middle of the plasma cleaning mechanism, located on the angle adjusting mechanism and used as a rotating structure for adjusting and controlling the plasma spraying direction, and the spraying assembly is arranged at the position of an output shaft of the angle adjusting mechanism in a linkage mode. The panel surface structure of the corresponding side panel is further overturned according to one end of the corresponding plasma nozzle base, the angle is achieved through spraying of the hinged rolling shaft and the plasma spraying head, and the plasma spraying head and the hinged rolling shaft in the middle are adopted to change the spraying head.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plasma cleaning equipment, and in particular relates to a nozzle assembly of a plasma cleaning machine. Background Art

[0002] Plasma cleaning, also known as plasma cleaning, is a high-tech technology that uses plasma to clean and activate the surface of materials. This technology can remove organic matter, oil stains, oxides and other contaminants on the surface of various materials such as metals, semiconductors, polymer materials, etc. Compared with traditional wet cleaning, plasma cleaning has the following advantages, among which the "Plasma Cleaning Machine for Mini LED Lamp Bead Module Production" disclosed in the application number "CN202022307142.6" discloses a plasma cleaning machine for Mini LED lamp bead module production, including a plasma cleaning machine body; a rotating mechanism, the rotating mechanism including a placement plate, a fixed shaft and a motor, a motor is fixedly installed at the center of the bottom surface of the plasma cleaning machine body through a bracket, the output shaft of the motor is fixedly sleeved with a fixed shaft, the top of the fixed shaft passes through the bottom of the plasma cleaning machine body and extends to the inside of the plasma cleaning machine body, the fixed shaft extends to the top of the plasma cleaning machine body and is rotatably connected to the top of the inner wall of the plasma cleaning machine body. The utility model effectively solves the problem that the existing plasma cleaning machine for Mini LED lamp bead module production cannot clean the material evenly during the cleaning process, and the plasma cleaning machine generates a large amount of heat during operation, which reduces the service life of the plasma cleaning machine;

[0003] 1) However, when the conventional nozzle assembly is used for spraying, the nozzle structure generally cannot coordinate the nozzle angle. In addition, when the corresponding nozzle assembly is used for rapid cleaning, the conventional nozzle assembly cannot coordinate the angle of the plasma cleaning machine;

[0004] 2) The traditional plasma cleaning machine nozzle assembly is difficult to pressurize and clean when it is spraying quickly, the pressure is insufficient, and the positioning is not flexible enough when storing energy to clean some mini LED lights. Utility Model Content

[0005] The utility model aims to provide a plasma cleaning machine nozzle assembly, aiming to solve the problem in the prior art that powdered refractory materials are easy to agglomerate and adhere to the bottom of the inner wall of a drying container to form agglomerates, thus affecting the overall drying effect of the refractory materials.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a plasma cleaning mechanism, an angle adjustment mechanism and a spraying assembly for plasma spraying;

[0007] The plasma cleaning mechanism is a force-bearing suspension structure, wherein the angle adjustment mechanism uses the plasma cleaning mechanism as a bearing component, is installed in the middle of the plasma cleaning mechanism, and is located in the angle adjustment mechanism as a rotating structure for regulating the plasma spraying direction;

[0008] The spray assembly is linked to the output shaft of the angle adjustment mechanism;

[0009] The plasma cleaning mechanism includes a linear support rod, an engaging bracket and a concave frame;

[0010] The linear support rod is a connecting rod assembly, and connecting brackets are respectively installed on both sides of the top of the rod body of the linear support rod, and the middle part of the concave frame is supported and installed with an angle adjustment mechanism.

[0011] As a preferred solution of the utility model: the angle adjustment mechanism includes a drive motor for adjustment installed in the middle of the concave frame;

[0012] The outer wall of the housing of the driving motor is embedded in the middle of the rod body of the designated linear strut, the bottom output shaft of the concave frame passes through the concave frame and is hinged to the arc-shaped driving bracket at the lower end, wherein the surface of the arc-shaped driving bracket is provided with a toggle strut.

[0013] As a preferred solution of the utility model: one end of the rod body of the toggle strut is equipped with an access connection block for adjustment, a plurality of pulling rods are vertically installed at the bottom of the access connection block, a transverse bearing plate is transversely installed in the middle of the plurality of pulling rods, the bottom of the transverse bearing plate is provided with a connecting strut, and a cleaning delivery pipe is transversely installed in the middle of the bottom end of the connecting strut.

[0014] As a preferred solution of the utility model: the bottom of the cleaning delivery pipe is installed with a spray assembly including a coordination sensor installed at both ends of the transverse bearing plate, and the bottom of a plurality of the pulling rods is also provided with a triangular connection gasket, and the bottom of the plate surface of the triangular connection gasket is connected to the plasma booster at the bottom of the cleaning delivery pipe through a tube sleeve;

[0015] The surface of the plasma booster is laterally provided with protective lines, and the top water injection port of the plasma booster is connected to the bottom surface of the cleaning delivery pipe.

[0016] As a preferred solution of the utility model: the bottom of the plasma booster is connected to a connecting sleeve through a conduit, the bottom of the pipe of the connecting sleeve is provided with a regulator for monitoring in the middle of the bottom end of the plasma nozzle base, and one end of the regulator is set for regulation with one end of the plasma nozzle base.

[0017] As a preferred solution of the utility model: a side panel is vertically mounted on the bottom side of the plasma nozzle base, and a driving roller for hinge is provided on the bottom side; an articulated roller for hinge is linked to one end of the driving roller, and a plasma spray head is horizontally mounted in the middle of the articulated roller.

[0018] As a preferred solution of the utility model: one end of the plasma spray head is provided with a connection for connecting the roller shaft, and the middle part of the top end of the linear support rod is provided with a connecting probe.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1) The plasma booster is connected to the connecting sleeve pipe at the lower end to further realize the panel structure of the corresponding side panel, and further realize the flipping according to one end of the corresponding plasma nozzle base, and the spraying state of the adopted articulated roller and the plasma spray head realizes the angle, and the adopted plasma spray head and the articulated roller in the middle change the direction of the spray head;

[0021] 2) The driving motor and the linear support rod at the bottom are used to fix the position of the driving motor to avoid self-rotation. The arc-shaped driving bracket uses a pulling rod and one end of the regulator at the bottom to realize the change of the spraying angle of the spraying structure clamped at the bottom, and the regulator is installed with the corresponding supporting plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 It is a front structural schematic diagram of the utility model;

[0025] Figure 3 This is a schematic diagram of the side panel structure of the utility model;

[0026] Figure 4 It is a schematic diagram of the structure of the spraying assembly of the utility model.

[0027] Figure 5 This is a schematic diagram of the structure of the drive motor of the utility model.

[0028] In the figure: 1, plasma cleaning mechanism; 11, linear support rod; 12, connecting bracket; 13, concave frame;

[0029] 2. Angle adjustment mechanism; 21. Drive motor; 22. Arc drive bracket; 23. Push support rod; 24. Connecting connection block; 25. Pull rod; 26. Horizontal bearing plate; 27. Connecting support rod; 28. Cleaning conveying pipe;

[0030] 3. Spray assembly; 31. Coordination sensor; 32. Triangular connection gasket; 33. Plasma booster; 34. Protective pattern; 35. Connecting sleeve; 36. Plasma nozzle base; 37. Regulator; 38. Side panel; 39. Drive roller; 391. Articulated roller; 392. Plasma spray head; 393. Access roller. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1 - Figure 5 , the utility model provides the following technical solutions: a plasma cleaning machine nozzle assembly, comprising a plasma cleaning mechanism 1, an angle adjustment mechanism 2 and a spraying assembly 3 for plasma spraying;

[0033] The plasma cleaning mechanism 1 is a force-bearing suspension structure, wherein the angle adjustment mechanism 2 uses the plasma cleaning mechanism 1 as a bearing component, is installed in the middle of the plasma cleaning mechanism 1, and is located at the angle adjustment mechanism 2 as a rotating structure for adjusting the plasma spraying direction;

[0034] The spraying assembly 3 is linked to the output shaft position of the angle adjustment mechanism 2;

[0035] The plasma cleaning mechanism 1 comprises a linear support rod 11, a connecting bracket 12 and a concave frame 13;

[0036] The linear support rod 11 is a connecting rod assembly, and connecting brackets 12 are respectively installed on both sides of the top of the rod body of the linear support rod 11, and the middle part of the concave frame 13 is supported and installed with the angle adjustment mechanism 2.

[0037] In this embodiment: the angle adjustment mechanism 2 includes a drive motor 21 for adjustment installed in the middle of the concave frame 13;

[0038] The outer wall of the housing of the driving motor 21 is embedded in the middle of the rod body of the designated linear strut 11, and the bottom output shaft of the concave frame 13 passes through the concave frame 13 and is hinged to the arc-shaped driving bracket 22 at the lower end, wherein the surface of the arc-shaped driving bracket 22 is provided with a toggle strut 23.

[0039] The arc-shaped driving bracket 22 and the toggle support rod 23 are generally used to ensure that the articulated flipping of the transverse bearing plate 26 is coordinated under the articulation drive of the arc-shaped driving bracket 22 .

[0040] In this embodiment: one end of the rod body of the toggle support rod 23 is equipped with an access connection block 24 for adjustment, a plurality of pulling rods 25 are vertically installed at the bottom of the access connection block 24, a transverse bearing plate 26 is transversely installed in the middle of the plurality of pulling rods 25, and a connecting support rod 27 is provided at the bottom of the transverse bearing plate 26, and a cleaning delivery pipe 28 is transversely installed in the middle of the bottom end of the connecting support rod 27.

[0041] The pulling rod 25 and the horizontal support plate 26 are supported by the cleaning delivery pipe 28 to deliver the liquid to the plurality of plasma boosters 33 below.

[0042] In this embodiment: the bottom of the cleaning delivery pipe 28 is installed with a spray assembly 3 including a coordination sensor 31 installed at both ends of the transverse bearing plate 26, and the bottom of the plurality of pulling rods 25 is also provided with a triangular connection gasket 32, and the bottom of the triangular connection gasket 32 ​​is connected to the plasma booster 33 at the bottom of the cleaning delivery pipe 28 through a pipe sleeve;

[0043] A protective pattern 34 is installed laterally on the surface of the plasma booster 33 , and a top water injection port of the plasma booster 33 is connected to the bottom surface of the cleaning delivery pipe 28 .

[0044] By adopting the pulling rod 25 and the triangular connecting gasket 32, the pipe fitting used to support the cleaning delivery pipe 28 in the cushioned state can avoid the support center of gravity being unstable.

[0045] In this embodiment: the bottom of the plasma booster 33 is connected to a connecting sleeve 35 through a conduit, the bottom of the pipe of the connecting sleeve 35 is provided with a plasma nozzle base 36, and a regulator 37 for monitoring is provided in the middle of the bottom end, and one end of the regulator 37 is set for regulation with one end of the plasma nozzle base 36.

[0046] By changing the connection state of the connecting sleeve 35 and the plasma nozzle base 36, the atomized steam is realized by using the regulator 37 and the plasma nozzle base 36.

[0047] In this embodiment: a side panel 38 is vertically mounted on the bottom side of the plasma nozzle base 36, and a driving roller 39 for hinge is provided on the bottom side of the plasma nozzle base 36. An articulated roller 391 for hinge is linked to one end of the driving roller 39, and a plasma spray head 392 is horizontally mounted in the middle of the articulated roller 391.

[0048] The orientation during the spraying phase is changed by using an articulated roller 391 and a corresponding plasma spray head 392.

[0049] In this embodiment: one end of the plasma spray head 392 is provided with a roller shaft 393 for receiving, and a connecting probe 15 is provided at the middle of the top end of the linear support rod 11.

[0050] The detection sensing of the corresponding plasma spray head 392 is further achieved by adopting the access roller 393 and the communication probe 15.

[0051] Step 1: Position-limited support based on the linear support rod 11;

[0052] At this stage, the personnel need to use the support connection of the connection bracket 12 to determine the axial rotation of the bottom output shaft of the driving motor 21, and realize the hinge according to the corresponding linear support rod 11 and the concave frame 13 at the bottom, and coordinate the hinge of the driving motor 21 after the axial drive of the driving motor 21, and then hinge along the surface of the arc-shaped driving bracket 22 after the rod body of the toggle support rod 23 swings, and realize water discharge after the pulling rod 25 and the triangular connection gasket 32 ​​at the bottom are connected with one end of the cleaning delivery pipe 28;

[0053] Step 2: Use the rod bodies of the corresponding pulling rods 25 to contact each other and then achieve the corresponding spray heads;

[0054] At this stage, the manual operation is to connect the connecting sleeve 35 and use the plasma booster 33 to generate pressurized ion water. The water is injected into the plasma booster 33 along the pipe body of the cleaning delivery pipe 28, and then along one end of the corresponding plasma nozzle base 36 to realize the hinged connection of the corresponding plasma spray head 392 according to the corresponding side panel 38. The water is drawn in according to the corresponding end of the plasma spray head 392, and the atomized spraying of plasma realizes the cleaning of the mniled lamp beads, thereby improving the cleaning efficiency of the lamp beads, based on the atomized spraying of the corresponding plasma spray head 392.

[0055] Change the direction of spraying;

[0056] Based on the specific output end of the driving motor 21 and the way in which the output end is driven by the output end, the position of the plasma nozzle base 36 at the lower end is hinged to change the spraying direction.

[0057] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A plasma cleaning machine nozzle assembly, comprising a plasma cleaning mechanism (1), an angle adjustment mechanism (2) and a spraying assembly (3) for plasma spraying; Features: The plasma cleaning mechanism (1) is a force-bearing suspension structure, wherein the angle adjustment mechanism (2) uses the plasma cleaning mechanism (1) as a bearing component and is installed in the middle of the plasma cleaning mechanism (1), and the angle adjustment mechanism (2) is a rotating structure for adjusting the plasma spraying direction; The spraying assembly (3) is linked to the output shaft position of the angle adjustment mechanism (2); The plasma cleaning mechanism (1) comprises a linear support rod (11), a connecting bracket (12) and a concave frame (13); The linear support rod (11) is a connecting rod assembly, and connecting brackets (12) are respectively installed on both sides of the top of the rod body of the linear support rod (11), and the middle part of the concave frame (13) is supported and installed with an angle adjustment mechanism (2).

2. A plasma cleaning machine nozzle assembly according to claim 1, characterized in that: The angle adjustment mechanism (2) comprises a drive motor (21) for adjustment and arranged in the middle of the concave frame (13); The outer wall of the housing of the driving motor (21) is embedded in the middle of the rod body of the designated linear support rod (11), and the bottom output shaft of the concave frame (13) passes through the concave frame (13) and is hinged to the arc-shaped driving bracket (22) at the lower end, wherein the surface of the arc-shaped driving bracket (22) is provided with a toggle support rod (23).

3. A plasma cleaning machine nozzle assembly according to claim 2, characterized in that: One end of the rod body of the toggle support rod (23) is equipped with an access connection block (24) for adjustment, and a plurality of pulling rods (25) are vertically installed at the bottom of the access connection block (24). A transverse bearing plate (26) is transversely installed in the middle of the plurality of pulling rods (25). The bottom of the transverse bearing plate (26) is provided with a connecting support rod (27), and a cleaning conveying pipe (28) is transversely installed in the middle of the bottom end of the connecting support rod (27).

4. A plasma cleaning machine nozzle assembly according to claim 3, characterized in that: The bottom of the cleaning delivery pipe (28) is equipped with a spray assembly (3) including a coordination sensor (31) installed at both ends of the transverse bearing plate (26), and the bottoms of the plurality of pulling rods (25) are also equipped with a triangular connection gasket (32), and the bottom of the plate surface of the triangular connection gasket (32) is connected to the plasma booster (33) at the bottom of the cleaning delivery pipe (28) through a tube sleeve; A protective pattern (34) is installed transversely on the surface of the plasma booster (33), and a top water injection port of the plasma booster (33) is connected to the bottom surface of the cleaning delivery pipe (28).

5. A plasma cleaning machine nozzle assembly according to claim 4, characterized in that: The bottom of the plasma booster (33) is connected to a connecting sleeve (35) through a conduit, and the bottom of the connecting sleeve (35) is provided with a plasma nozzle base (36). The middle of the bottom end is provided with a regulator (37) for monitoring, and one end of the regulator (37) is arranged for regulation with one end of the plasma nozzle base (36).

6. A plasma cleaning machine nozzle assembly according to claim 5, characterized in that: A side panel (38) is also vertically mounted on the bottom side of the plasma nozzle base (36), and a driving roller (39) for articulation is provided on the bottom side of the plasma nozzle base (36). An articulated roller (391) for articulation is linked to one end of the driving roller (39), and a plasma spray head (392) is horizontally mounted in the middle of the articulated roller (391).

7. A plasma cleaning machine nozzle assembly according to claim 6, characterized in that: One end of the plasma spray head (392) is provided with a roller shaft (393) for connecting, and a connecting probe (15) is provided at the middle of the top end of the linear support rod (11).

Citation Information

Patent Citations

  • Plasma cleaning machine for Mini LED lamp bead module production

    CN213613093U