Wire cleaning device

Abstract

The embodiment of the utility model discloses a wire cleaning device, which relates to the field of laser obstacle removing equipment and comprises a ring support, a supporting table and a laser obstacle removing mechanism. The ring support comprises a straight part and a ring part, and the supporting table and the ring part are arranged on the same side of the straight part. The laser obstacle removing mechanism comprises a laser cleaning assembly and a sliding assembly, the laser cleaning assembly is arranged on the sliding assembly, and the sliding assembly is detachably connected with the ring part. The surface of the wire is cleaned in all directions, dirt and oxide on the surface of the wire are thoroughly cleaned away, and the effect of improving the cleaning efficiency is achieved.

Description

Technical Field

[0001] The utility model relates to the field of laser obstacle removal equipment, in particular to a wire cleaning device. Background Art

[0002] Wire joint clearance is usually carried out in the field, such as under a transmission tower, and the number of wire joints to be cleared each time is large. The traditional manual cleaning method requires 3-5 minutes to clean each wire. The cleaning time for a single wire is long, the cleaning effect is average, the dirt and oxides in the gaps and rough parts of the wire cannot be completely removed, and only a small amount of metallic luster can be restored. The contact resistance is large, and the joints are prone to heating. In addition, manual cleaning requires the use of gasoline, which is unsafe in the field. The washing operation consumes a lot of physical strength of the employees, and the cleaning effect of the joints is poor.

[0003] At present, handheld laser obstacle clearers are gradually becoming popular in the market. However, since the length of overhead wires exceeds 1km and the wire joints are very heavy, it is impossible to manually rotate the wire joints axially. The laser cleaning instrument cannot completely cover the entire wire, resulting in incomplete cleaning of the wire joints and inconsistent cleaning effects, which affects the quality of the joint crimping. Utility Model Content

[0004] The technical problem to be solved by the embodiments of the utility model is that the cleaning efficiency of the wire by the handheld laser obstacle remover is low.

[0005] In order to solve the above problems, the embodiment of the utility model discloses a wire cleaning device, which can clean the wire surface in all directions, thoroughly clean the dirt and oxides on the wire surface, and improve the cleaning efficiency.

[0006] The utility model provides a wire cleaning device, which comprises a ring bracket, a support platform and a laser obstacle clearing mechanism; the ring bracket comprises a straight portion and a ring portion, the support platform and the ring portion are respectively arranged on the same side of the straight portion; the laser obstacle clearing mechanism comprises a laser cleaning component and a sliding component, the laser cleaning component is arranged on the sliding component, and the sliding component is detachably connected to the ring portion.

[0007] A further technical solution is that the support platform is provided with an arc-shaped groove, and the arc-shaped groove is located at the center of the ring bracket.

[0008] A further technical solution is that it also includes a sliding block, the ring portion is provided with a sliding groove, the sliding block is connected to the sliding groove, and the sliding assembly is arranged on the sliding block.

[0009] A further technical solution is that it also includes a fixing piece, the sliding block is provided with a fixing groove, and the fixing piece can pass through the sliding groove and be connected to the fixing groove.

[0010] A further technical solution is that it also includes a wireless remote controller, which is wirelessly connected to the sliding component and the laser cleaning component respectively.

[0011] A further technical solution is that it also includes a battery, which is connected to the laser cleaning component.

[0012] A further technical solution is that it also includes a first mark, a second mark and a third mark, which are respectively arranged on the ring portion and are distributed at equal intervals.

[0013] A further technical solution is that it also includes a pulley, and the pulley is arranged on the ring bracket.

[0014] A further technical solution is that the length of the sliding component ranges from 25 to 35 cm.

[0015] A further technical solution is that the sliding component is a linear motor.

[0016] Compared with the prior art, the technical effects achieved by the embodiments of the present invention include:

[0017] First, the use of a laser cleaning head avoids the use of gasoline in the field, which is safer; second, the support table can support heavy wire joints, and the cleaning process does not require human support, reducing the burden on employees; third, the device cleans the surface of the wire in all directions, thoroughly cleaning away the dirt and oxides on the surface of the wire, restoring its metallic luster, and ensuring the integrity and consistency of the cleaning. Each wire can be cleaned in 2-3 minutes, with high cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 A schematic diagram of the structure of a wire cleaning device provided by an embodiment of the utility model;

[0020] Figure 2 A schematic diagram of the structure of another wire cleaning device provided by an embodiment of the utility model;

[0021] Figure 3 A schematic diagram of the structure of another wire cleaning device provided in an embodiment of the utility model;

[0022] Figure 4The present invention provides a schematic structural diagram of another wire cleaning device according to an embodiment of the present invention.

[0023] Reference numerals

[0024] Ring bracket 1, support platform 2, laser obstacle clearing mechanism 3, straight portion 11, ring portion 12, laser cleaning assembly 31, sliding assembly 32, arc groove 21, sliding block 4, sliding groove 121, fixing member 5, fixing groove 41. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments. Similar component numbers in the drawings represent similar components. Obviously, the embodiments to be described below are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0027] It should also be understood that the terms used in this utility model embodiment specification are only for the purpose of describing specific embodiments and are not intended to limit the utility model embodiments. As used in the utility model embodiment specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0028] See also Figure 1-4 The embodiment of the utility model provides a wire cleaning device. The wire cleaning device includes a ring bracket 1, a support platform 2 and a laser obstacle clearing mechanism 3; the ring bracket 1 includes a straight portion 11 and a ring portion 12, the support platform 2 and the ring portion 12 are respectively arranged on the same side of the straight portion 11; the laser obstacle clearing mechanism 3 includes a laser cleaning component 31 and a sliding component 32, the laser cleaning component 31 is arranged on the sliding component 32, and the sliding component 32 is detachably connected to the ring portion 12. The specific introduction of each component is as follows:

[0029] In this embodiment, the straight portion 11 is conducive to the device being placed on the ground stably. Usually, the bottom surface of the straight portion 11 is also provided with an anti-skid texture. The ground in the field is mostly soil. The anti-skid texture can increase the contact area between the straight portion 11 and the ground to prevent the device from sliding. The ring portion 12 is an annular structure, which is installed above the straight portion 11. The ring portion 12 and the straight portion 11 form an enclosure. The support platform 2 is installed above the straight portion 11 for placing and supporting the wire joint. In some other embodiments, the support platform 2 and the straight portion 11 are detachably connected. Removing the support platform 2 is conducive to carrying and transporting the device. The laser cleaning component 31 includes a laser cleaning head. The laser cleaning head outputs a linear scanning laser beam, which can quickly burn and gasify the oxide on the wire at high temperature without damaging the wire. The sliding component 32 is installed on the ring portion 12 to drive the laser cleaning component 31 to slide back and forth. The position of the sliding component 32 on the ring portion 12 can be adjusted to achieve all-round cleaning of the surface of the wire joint.

[0030] The use process of the wire cleaning device is as follows:

[0031] Lift the wire joint and place it on the support platform 2, start the laser cleaning component 31 of the laser obstacle clearing mechanism 3, and use the laser beam output by the laser cleaning component 31 to burn and gasify the oxide on the wire at high temperature. The laser beam output by the laser cleaning component 31 is driven by the sliding component 32 to move along the wire to clean the preset length of the wire joint. By changing the position of the laser obstacle clearing mechanism 3 on the ring part 12, the wire joint can be cleaned all around.

[0032] The technical effects that can be achieved by the embodiments of the utility model include:

[0033] First, the use of a laser cleaning head for cleaning avoids the use of gasoline in the wild, which is safer; second, the support table 2 can support heavy wire joints, and the cleaning process does not require human support, reducing the burden on employees; third, the device cleans the surface of the wire in all directions, thoroughly cleaning the dirt and oxides on the surface of the wire, restoring its metallic luster, and ensuring the integrity and consistency of the cleaning. Each wire can be cleaned in 2-3 minutes, with high cleaning efficiency.

[0034] Continue to see Figure 1-4 In this embodiment, the support platform 2 is provided with an arc-shaped groove 21 , and the arc-shaped groove 21 is located at the center of the ring bracket 1 .

[0035] Specifically, the wire is placed in the arc groove 21 of the support table 2, so that the wire is placed in the center of the ring bracket 1. The output focal length of the installed laser cleaning component 31 is just on the surface of the wire, which can ensure a good cleaning effect and guarantee the integrity and consistency of the cleaning.

[0036] Furthermore, it also includes a slider 4 , the ring portion 12 is provided with a sliding groove 121 , the slider 4 is connected to the sliding groove 121 , and the sliding assembly 32 is provided on the slider 4 .

[0037] Specifically, the slider 4 is detachably connected to the ring portion 12 and can move on the sliding groove 121. One end of the sliding component 32 is fixed on the slider 4. When the slider 4 moves on the sliding groove 121, it drives the sliding component 32 and the laser cleaning component 31 to move.

[0038] Furthermore, a fixing member 5 is included. The sliding block 4 is provided with a fixing groove 41 . The fixing member 5 can pass through the sliding groove 121 and be connected to the fixing groove 41 .

[0039] Specifically, the fixing member 5 includes a hand screw, the hand screw is provided with knurling, and the fixing member 5 passes through the sliding groove 121 and enters the fixing groove 41, so that the slider 4 is fixed on the ring portion 12. The laser obstacle removal mechanism 3 on the slider 4 can be fixed on the ring bracket 1 by manually tightening the fixing member 5, and the position of the laser obstacle removal mechanism 3 on the ring bracket 1 can be adjusted after the fixing member 5 is screwed out.

[0040] Furthermore, it also includes a wireless remote controller, which is wirelessly connected to the sliding component 32 and the laser cleaning component 31 respectively.

[0041] Specifically, the wireless remote controller is wirelessly connected to the laser cleaning component 31, supporting wireless control of the scanning range, scanning frequency and scanning power of the laser cleaning component 31. The wireless remote controller is wirelessly connected to the sliding component 32, which is conducive to wirelessly controlling the sliding component 32 to drive the laser cleaning component 31 to move forward and backward, thereby reducing the workload of employees. The specific principle of the wireless remote controller being wirelessly connected to the sliding component 32 and the laser cleaning component 31 can be determined by referring to existing materials, and the present utility model does not make specific limitations on this.

[0042] Furthermore, it also includes a battery, which is connected to the laser cleaning component 31.

[0043] Specifically, a storage battery is a device that directly converts chemical energy into electrical energy. It is a battery designed to be rechargeable and is recharged through a reversible chemical reaction. It usually refers to a lead-acid storage battery, which is a type of battery and belongs to a secondary battery. The storage battery includes a portable large-capacity lithium battery. In this embodiment, the storage battery can power the device for a continuous working time of up to 2 hours, which can effectively meet field applications.

[0044] Furthermore, it also includes a first mark, a second mark and a third mark, which are respectively arranged on the ring portion 12 and are distributed at equal intervals.

[0045] In this embodiment, the first mark, the second mark and the third mark are respectively arranged on the outer surface of the ring portion 12 to indicate the installation position of the laser obstacle clearing mechanism 3. Usually, with the center of the ring portion 12 as the center of the circle, the angles between the first mark, the second mark and the third mark are 120 degrees. These three positions can make the obstacle clearing range of the laser obstacle clearing mechanism 3 cover the entire surface of the wire.

[0046] Furthermore, it also includes a pulley, which is arranged on the ring bracket 1.

[0047] Specifically, the pulley includes a universal wheel, which is installed on the ring bracket 1, which is convenient for transporting the cleaning device.

[0048] Furthermore, the length of the sliding component 32 ranges from 25 to 35 cm.

[0049] In this embodiment, the length of the sliding component 32 is 35 cm, one end of the sliding component 32 is mounted on the ring portion 12, the laser cleaning component 31 can move on the sliding component 32 in a range of 0-30 cm, and the length of the sliding component 32 is between 25 and 35 cm. On the one hand, it can provide the laser cleaning component 31 with a sufficient moving distance to achieve the preset length of the cleaning wire joint. On the other hand, it can prevent the sliding component 32 from being too long, which is convenient for carrying and transporting.

[0050] Furthermore, the sliding assembly 32 is a linear motor.

[0051] In this embodiment, the linear motor is a transmission device that directly converts electrical energy into linear motion mechanical energy without any intermediate conversion mechanism. The sliding assembly 32 is used to drive the laser cleaning assembly 31 to move forward and backward along the wire.

[0052] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0053] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0054] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0055] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be connected, detachably connected, or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0056] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0057] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms should not be understood as necessarily being directed to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.

[0058] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include these modifications and variations.

[0059] The above is a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the utility model, and these modifications or replacements should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A wire cleaning device, characterized in that: It includes a ring bracket, a support platform and a laser obstacle removal mechanism; The ring bracket comprises a straight portion and a ring portion, and the support platform and the ring portion are respectively arranged on the same side of the straight portion; The laser obstacle clearing mechanism comprises a laser cleaning component and a sliding component. The laser cleaning component is arranged on the sliding component, and the sliding component is detachably connected to the ring portion.

2. The wire cleaning device according to claim 1, characterized in that: The support platform is provided with an arc-shaped groove, and the arc-shaped groove is located at the center of the ring bracket.

3. The wire cleaning device according to claim 1, characterized in that: It also includes a sliding block, the ring portion is provided with a sliding groove, the sliding block is connected to the sliding groove, and the sliding assembly is arranged on the sliding block.

4. The wire cleaning device according to claim 3, characterized in that: It also includes a fixing piece, the sliding block is provided with a fixing groove, and the fixing piece can pass through the sliding groove and be connected with the fixing groove.

5. The wire cleaning device according to claim 1, characterized in that: It also includes a wireless remote controller, which is wirelessly connected to the sliding component and the laser cleaning component respectively.

6. The wire cleaning device according to claim 1, characterized in that: It also includes a battery, which is connected to the laser cleaning component.

7. The wire cleaning device according to claim 1, characterized in that: It also includes a first mark, a second mark and a third mark, which are respectively arranged on the ring part and are distributed at equal intervals.

8. The wire cleaning device according to claim 1, characterized in that: It also includes a pulley, which is arranged on the ring bracket.

9. The wire cleaning device according to claim 1, characterized in that: The length of the sliding component ranges from 25 to 35 cm.

10. The wire cleaning device according to claim 1, characterized in that: The sliding component is a linear motor.

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