Instrument hairspring welding tool
By designing an instrument welding worker including regulating mechanism and clip -holding mechanism, the problem of insufficient welding stability and uniformity in the existing technologies is solved, and high -quality welding effects are achieved.
Patent Information
- Application Number
- CN202421100701.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Existing instrument hairspring welding tools are difficult to maintain the stability and uniformity of welding points, resulting in low welding quality.
Design a dash welding worker instrument welding in the adjustment mechanism and holding mechanism. The regulating mechanism realizes the height and angle adjustment of the welding needle through the cooperation of the worm, worm wheels, clips, and servo motors to ensure the uniform welding of the welding point. The holding mechanism is coordinated with the cooperation of the servo motor and the sliding hand.
Through the use of the work, the welding quality is significantly improved, and the uniformity and stability of the welding point are guaranteed to avoid the position of the shift of the shots during the welding process.
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Figure CN222404064U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of hairspring welding, and in particular to a welding tool for instrument hairsprings. Background Art
[0002] Instrument hairspring welding jigs are usually used in the manufacturing and repair of micro-instruments or precision instruments. These instruments require a high degree of accuracy and reliability. The jig must provide sufficient stability to ensure that the position of the hairspring does not shift during the welding process. Accurate position control is key because the position of the hairspring has a direct impact on the performance and accuracy of the instrument. Sometimes, the welding position may need to be fine-tuned, so the jig may need to provide a certain degree of adjustability to allow for fine adjustments.
[0003] Patent document CN218016546U discloses a welding device for an instrument hairspring, which belongs to the technical field of hairspring welding, and comprises a welding plate and a welding gun, wherein a vertical plate is fixedly mounted on the welding plate, a mounting block is slidably mounted on one side of the vertical plate, an adjusting mechanism for adjusting the angle of the welding gun head is arranged on the mounting block, a welding mechanism for automatically driving the welding gun head for welding is arranged on the side of the vertical plate away from the mounting block, the adjusting mechanism comprises a first motor fixedly mounted on one side of the mounting block, a rotating rod rotatably mounted on the mounting block and with its end fixedly mounted to the output shaft of the first motor, a mounting plate fixedly mounted on the side of the rotating rod away from the mounting block, a mounting box fixedly mounted on the mounting plate, and a second motor fixedly mounted on one side of the mounting box. The welding device for the instrument hairspring can adjust the welding position for automatic welding, has strong applicability, improves product qualification rate, and is highly practical.
[0004] However, the hairspring needs to remain stable during the welding process to avoid the welding point from shifting, so as to ensure the completion of the welding action. At the same time, the welding height needs to be controlled to ensure that the end of the welding needle is always aligned with the welding point. In order to ensure uniform welding of the welding point, it is necessary to control the position change of the welding needle. For this reason, an instrument hairspring welding tool is needed to solve the existing deficiencies. Utility Model Content
[0005] In order to solve the above problems, the present application provides an instrument hairspring welding tool, which adopts the following technical solution:
[0006] An instrument hairspring welding tool comprises a base, the top of the base is fixedly connected to a column, the inner side of the column is movably connected to a screw via a bearing, the top of the column is fixedly connected to a servo motor, and the output end of the servo motor is fixedly connected to the top of the screw, the outer side of the column is movably connected to an adjustment mechanism, and the bottom end of the adjustment mechanism is fixedly connected to a welding pin, the top of the base is threadedly connected to a support plate, and the inside of the base is movably connected to a clamping mechanism, and the support plate is located on the inner side of the clamping mechanism.
[0007] By adopting the above technical solution, the adjustment mechanism includes a worm, a worm wheel, a sleeve and a mounting frame, the worm is meshed with the worm wheel, the sleeve passes through the worm wheel, and the sleeve is fixedly connected to the worm wheel, the sleeve passes through the mounting frame, and the sleeve is movably connected to the mounting frame through a bearing.
[0008] By adopting the above technical solution, the worm gear is located on the inner side of the mounting frame, the welding needle passes through the jacket, and the welding needle and the jacket are detachably connected, the outer side of the column is movably connected to a bracket, the screw rod passes through one end of the bracket, and the screw rod is threadedly connected to the bracket.
[0009] By adopting the above technical solution, a group of symmetrical support blocks are fixedly connected to the front end of the bracket, and a group of symmetrical movable rods are fixedly connected to the rear end of the mounting frame. The movable rods respectively penetrate the support blocks, and the movable rods are movably connected to the support blocks.
[0010] By adopting the above technical solution, a group of symmetrical support frames are fixedly connected to the front end of the column, servo motor 2 is fixedly connected inside the support frame, and servo motor 3 is fixedly connected inside another support frame.
[0011] By adopting the above technical solution, one end of the worm gear passes through the movable rod, and the worm gear and the movable rod are movably connected through a bearing, the output end of the servo motor 2 is fixedly connected to one end of the worm gear, the other end of the worm gear is movably connected to the inside of the movable rod, and the output end of the servo motor 3 is fixedly connected to one end of the movable rod.
[0012] By adopting the above technical scheme, the clamping mechanism includes a main rod, a secondary rod, a connecting rod, a moving block and a clamping block, and the secondary rod, connecting rod, moving block and clamping block are symmetrically arranged. The main rod is movably connected to the inside of the base through a rotating shaft, one end of the secondary rod is movably connected to the end of the main rod through a rotating shaft, and the other end of the secondary rod is movably connected to the bottom end of the connecting rod, the cross-section of the moving block is concave, and the top end of the connecting rod is fixedly connected to the bottom end of the moving block, and the bottom ends of the clamping blocks are respectively fixedly connected to the top end of the moving block.
[0013] By adopting the above technical solution, two groups of symmetrical sliding grooves are opened on the top of the base, the bottom end of the movable block is slidably connected to the sliding grooves, the support plate is located on the opposite side of the clamping block, and a servo motor four is fixedly connected to the inside of the base, and the output end of the servo motor four is fixedly connected to the rotating shaft of the main rod.
[0014] In summary, this application includes the following beneficial technical effects:
[0015] (1) The present application controls the probe height by setting an adjustment mechanism until the bottom end of the probe is in contact with the welding point. By starting the servo motor three, the mounting frame is rotated around the movable rod to adjust the angle of the welding needle. By starting the servo motor two, the worm is driven to rotate, thereby driving the worm gear and the jacket to rotate synchronously. When the welding needle is welding, the welding needle can rotate evenly, thereby evenly welding the welding point, thereby improving the welding quality;
[0016] (2) The present application sets up a clamping mechanism to start the servo motor four, drive the main rod to rotate, thereby pulling the auxiliary rod. Under the action of the connecting rod, the moving blocks are pulled closer to each other along the slide groove, thereby driving the clamping blocks to approach each other until the hairspring is clamped and fixed, which is beneficial to enhance the stability of the hairspring placement and avoid the position displacement of the hairspring during the welding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0018] Figure 2 This is a schematic diagram of the structure of the regulating mechanism of this application;
[0019] Figure 3 This is a schematic diagram of the explosion structure of the regulating mechanism of the present application;
[0020] Figure 4 This is a schematic diagram of the clamping mechanism structure of the present application.
[0021] In the figure: 1. base; 2. column; 3. screw; 4. servo motor one; 5. adjustment mechanism; 501. worm; 502. worm gear; 503. jacket; 504. mounting bracket; 6. welding needle; 7. support plate; 8. clamping mechanism; 801. main rod; 802. auxiliary rod; 803. connecting rod; 804. moving block; 805. clamping block; 9. bracket; 10. support block; 11. movable rod; 12. support frame; 13. servo motor two; 14. servo motor three; 15. slide; 16. servo motor four. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0023] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0024] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0025] like Figure 1-4 As shown, the present application provides a technical solution: an instrument hairspring welding tool, comprising a base 1, a column 2 is fixedly connected to the top of the base 1, a screw 3 is movably connected to the inner side of the column 2 through a bearing, a servo motor 4 is fixedly connected to the top of the column 2, and the output end of the servo motor 4 is fixedly connected to the top of the screw 3, an adjusting mechanism 5 is movably connected to the outer side of the column 2, and a welding needle 6 is fixedly connected to the bottom end of the adjusting mechanism 5, a support plate 7 is threadedly connected to the top of the base 1, and a clamping mechanism 8 is movably connected to the inside of the base 1, and the support plate 7 is located on the inner side of the clamping mechanism 8.
[0026] First, place the hairspring directly above the support plate 7, and then use the clamping mechanism 8 to drive the clamping blocks 805 to move closer to each other until the hairspring is clamped and fixed, which is beneficial to enhance the stability of the hairspring placement and avoid the hairspring from shifting in position during the welding process; then use the adjusting mechanism 5 to drive the worm 501 to rotate, thereby driving the worm wheel 502 and the sleeve 503 to rotate synchronously. When the welding needle 6 is welding, the welding needle 6 can rotate evenly, so that the welding point can be evenly welded, thereby improving the welding quality.
[0027] like Figure 1-3As shown, the adjustment mechanism 5 includes a worm 501, a worm wheel 502, a jacket 503 and a mounting frame 504, the worm 501 is meshed with the worm wheel 502, the jacket 503 penetrates the worm wheel 502, and the jacket 503 is fixedly connected to the worm wheel 502, the jacket 503 penetrates the mounting frame 504, and the jacket 503 is movably connected to the mounting frame 504 through a bearing, the worm wheel 502 is located on the inner side of the mounting frame 504, the welding needle 6 penetrates the jacket 503, and the welding needle 6 is detachably connected to the jacket 503, the outer side of the column 2 is movably connected with a bracket 9, the screw 3 penetrates one end of the bracket 9, and the screw 3 is threadedly connected to the bracket 9, the front end of the bracket 9 is fixedly connected with a group of symmetrical support blocks 10, the mounting frame 504 A group of symmetrical movable rods 11 are fixedly connected to the rear end, and the movable rods 11 respectively penetrate the support blocks 10, and the movable rods 11 are movably connected to the support blocks 10. A group of symmetrical support frames 12 are fixedly connected to the front end of the column 2, and a servo motor 2 13 is fixedly connected to the inside of the support frame 12, and a servo motor 3 14 is fixedly connected to the inside of the other support frame 12. One end of the worm 501 penetrates the movable rod 11, and the worm 501 is movably connected to the movable rod 11 through a bearing. The output end of the servo motor 2 13 is fixedly connected to one end of the worm 501, and the other end of the worm 501 is movably connected to the inside of the movable rod 11, and the output end of the servo motor 3 14 is fixedly connected to one end of the movable rod 11.
[0028] Start the servo motor 1 4 to drive the screw 3 to rotate, thereby controlling the bracket 9 to move downward, thereby controlling the height of the probe until the bottom end of the probe is connected to the welding point, and by starting the servo motor 3 14, the mounting frame 504 is rotated around the movable rod 11 to adjust the angle of the welding needle 6, and by starting the servo motor 2 13, the worm 501 is driven to rotate, thereby driving the worm wheel 502 and the jacket 503 to rotate synchronously. When the welding needle 6 is welding, the welding needle 6 can be made to rotate evenly, so that the welding point is evenly welded, thereby improving the welding quality.
[0029] like Figure 1 and Figure 4As shown, the clamping mechanism 8 includes a main rod 801, a secondary rod 802, a connecting rod 803, a moving block 804 and a clamping block 805, and the secondary rod 802, the connecting rod 803, the moving block 804 and the clamping block 805 are all symmetrically arranged. The main rod 801 is movably connected to the inside of the base 1 through a rotating shaft, one end of the secondary rod 802 is movably connected to the end of the main rod 801 through a rotating shaft, and the other end of the secondary rod 802 is movably connected to the bottom end of the connecting rod 803, and the cross section of the moving block 804 is movably connected to the bottom end of the connecting rod 803. The surface is concave, and the top end of the connecting rod 803 is fixedly connected to the bottom end of the moving block 804, and the bottom ends of the clamping blocks 805 are fixedly connected to the top ends of the moving blocks 804 respectively. Two sets of symmetrical slide grooves 15 are opened at the top of the base 1, and the bottom end of the moving block 804 is slidably connected to the slide grooves 15. The support plate 7 is located on the opposite side of the clamping block 805. A servo motor four 16 is fixedly connected to the inside of the base 1, and the output end of the servo motor four 16 is fixedly connected to the rotating shaft of the main rod 801.
[0030] Start the servo motor 16 to drive the main rod 801 to rotate, thereby pulling the auxiliary rod 802. Under the action of the connecting rod 803, the moving blocks 804 are pulled closer to each other along the slide groove 15, thereby driving the clamping blocks 805 to approach each other until the hairspring is clamped and fixed, which is beneficial to enhance the stability of the hairspring placement and avoid position displacement of the hairspring during the welding process.
[0031] Working principle: when in use, first, place the hairspring just above the support plate 7, then start the servo motor four 16 to drive the main rod 801 to rotate, thereby pulling the auxiliary rod 802, and under the action of the connecting rod 803, pull the moving block 804 along the slide groove 15 to approach each other, thereby driving the clamping blocks 805 to approach each other until the hairspring is clamped and fixed; then, start the servo motor one 4 to drive the screw rod 3 to rotate, thereby controlling the bracket 9 to move downward, thereby controlling the height of the probe until the bottom end of the probe is connected to the welding point, by starting the servo motor three 14, the mounting frame 504 is rotated around the movable rod 11 to adjust the angle of the welding needle 6, by starting the servo motor two 13, the worm 501 is driven to rotate, thereby driving the worm wheel 502 and the sleeve 503 to rotate synchronously, and when the welding needle 6 is welding, the welding needle 6 can be rotated evenly, thereby uniformly welding the welding point.
[0032] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An instrument hairspring welding tool, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a column (2), the inner side of the column (2) is movably connected to a screw rod (3) via a bearing, the top of the column (2) is fixedly connected to a servo motor (4), and the output end of the servo motor (4) is fixedly connected to the top of the screw rod (3), the outer side of the column (2) is movably connected to an adjustment mechanism (5), and the bottom end of the adjustment mechanism (5) is fixedly connected to a welding pin (6), the top of the base (1) is threadedly connected to a support plate (7), and the inside of the base (1) is movably connected to a clamping mechanism (8), and the support plate (7) is located on the inner side of the clamping mechanism (8).
2. The instrument hairspring welding tool according to claim 1, characterized in that: The adjusting mechanism (5) comprises a worm (501), a worm wheel (502), a sleeve (503) and a mounting frame (504); the worm (501) is meshed with the worm wheel (502); the sleeve (503) passes through the worm wheel (502), and the sleeve (503) is fixedly connected to the worm wheel (502); the sleeve (503) passes through the mounting frame (504), and the sleeve (503) is movably connected to the mounting frame (504) via a bearing.
3. The instrument hairspring welding tool according to claim 2, characterized in that: The worm gear (502) is located on the inner side of the mounting frame (504), the welding needle (6) passes through the jacket (503), and the welding needle (6) and the jacket (503) are detachably connected, the outer side of the column (2) is movably connected to a bracket (9), the screw rod (3) passes through one end of the bracket (9), and the screw rod (3) is threadedly connected to the bracket (9).
4. The instrument hairspring welding tool according to claim 3, characterized in that: A group of symmetrical support blocks (10) are fixedly connected to the front end of the bracket (9), and a group of symmetrical movable rods (11) are fixedly connected to the rear end of the mounting frame (504). The movable rods (11) respectively penetrate the support blocks (10), and the movable rods (11) are movably connected to the support blocks (10).
5. The instrument hairspring welding tool according to claim 4, characterized in that: A group of symmetrical support frames (12) are fixedly connected to the front end of the column (2), a second servo motor (13) is fixedly connected inside the support frame (12), and a third servo motor (14) is fixedly connected inside another support frame (12).
6. The instrument hairspring welding tool according to claim 5, characterized in that: One end of the worm (501) passes through the movable rod (11), and the worm (501) and the movable rod (11) are movably connected via a bearing; the output end of the second servo motor (13) is fixedly connected to one end of the worm (501); the other end of the worm (501) is movably connected to the inside of the movable rod (11); and the output end of the third servo motor (14) is fixedly connected to one end of the movable rod (11).
7. The instrument hairspring welding tool according to claim 1, characterized in that: The clamping mechanism (8) comprises a main rod (801), a secondary rod (802), a connecting rod (803), a moving block (804) and a clamping block (805); the secondary rod (802), the connecting rod (803), the moving block (804) and the clamping block (805) are all symmetrically arranged; the main rod (801) is movably connected to the inside of the base (1) via a rotating shaft; one end of the secondary rod (802) is movably connected to the end of the main rod (801) via a rotating shaft, and the other end of the secondary rod (802) is movably connected to the bottom end of the connecting rod (803); the cross section of the moving block (804) is concave-shaped; the top end of the connecting rod (803) is fixedly connected to the bottom end of the moving block (804); and the bottom ends of the clamping blocks (805) are respectively fixedly connected to the top ends of the moving blocks (804).
8. The instrument hairspring welding tool according to claim 7, characterized in that: The top of the base (1) is provided with two groups of symmetrical slide grooves (15), the bottom end of the moving block (804) is slidably connected to the slide grooves (15), the support plate (7) is located on the opposite side of the clamping block (805), and a servo motor four (16) is fixedly connected inside the base (1), and the output end of the servo motor four (16) is fixedly connected to the rotating shaft of the main rod (801).
Citation Information
Patent Citations
Welding device for instrument hairspring
CN218016546U
Cited By
Instrument hairspring welding tool
CN223876383U