Improved slag scraper special for steel ring check ring

By designing improved steel rims special scraping machines, scraping tools combined with upper and lower spatulas are used to solve the problem of low production stability and reliability of existing scratch machines, realize the internal and external welding slag in the welds, and improve production. Efficiency and processing accuracy.

CN222404193UActive Publication Date: 2025-01-28QUANZHOU TAIZHI MASCH DEV CO LTD
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Patent Information

Application Number
CN202420479171.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-01-28
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The existing steel ring retaining slag scraper has low production stability and reliability in removing internal and external welding slags from welds, resulting in low production efficiency and large resource losses.

Method used

A special scraping machine for improved steel rims is designed, using scraping tools including the upper scraper and the lower scraper, and the combination of the upper knife rack tightening mechanism and the lower axis assembly to achieve the efficient efficiency of the double -sided welding residue of the welded seams. Scrape.

Benefits of technology

It improves the production efficiency and processing accuracy of the slag scraper, enhances the ability to remove welding residue inside and outside the weld, and reduce resource loss.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an improved special slag scraper for a steel ring retainer ring, which comprises a frame, a scraping cutter mounted on the frame, a cutter carrier mechanism and a scraping power transmission mechanism, the scraping cutter comprises an upper scraper and a lower scraper, the cutter carrier mechanism comprises an upper cutter rest pressing mechanism and a lower spindle assembly, and the scraping power transmission mechanism comprises a lower cutter rest pressing mechanism and a lower spindle assembly. The upper scraper is installed on the upper scraper rest pressing mechanism, and the lower scraper is installed on the lower main shaft assembly. The device can simultaneously scrape and process double-sided welding seams after butt welding, and effectively improves the production efficiency and the processing precision of the slag scraper.
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Description

Technical Field

[0001] The utility model relates to equipment for removing welding slag inside and outside the welding seam of a steel ring retaining ring, in particular to an improved slag scraper specially used for steel ring retaining rings. Background Art

[0002] A slag scraper is an industrial equipment that removes slag and residue from the metal surface. It can be used in various production fields such as casting, hot rolling, cold rolling, forging, welding, etc. Its basic principle is to use a scraper to scrape up impurities and slag and transport them to the collector along the conveyor belt. The use of a slag scraper can effectively improve the quality of materials and production efficiency, and reduce waste and resource loss. When impurities and slag are handled in a timely manner, they can prevent damage to the equipment and affect the next process, thereby reducing industrial losses. The current slag scraper for steel rings is less targeted, and its production stability and reliability are low. Therefore, it is necessary to design a slag scraper specifically for steel rings to effectively improve production efficiency and reduce resource losses. Utility Model Content

[0003] The utility model aims to provide an improved special scraper for steel ring retaining rings which has the advantages of simple operation, high working efficiency and good processing quality.

[0004] The technical solution of the utility model is as follows: an improved scraper machine specially used for steel ring and retaining ring, comprising a frame, a scraping tool installed on the frame, a tool carrier mechanism and a scraping power transmission mechanism, the scraping tool comprising an upper scraper and a lower scraper, the tool carrier mechanism comprising an upper tool holder clamping mechanism and a lower spindle assembly, the upper scraper is installed on the upper tool holder clamping mechanism, and the lower scraper is installed on the lower spindle assembly.

[0005] Preferably, the upper tool holder clamping mechanism is installed at the upper end of the frame, and the upper tool holder clamping mechanism includes a clamping cylinder, an upper pressure seat, an upper tool seat, a rack, an upper pressure block and a guide column. The upper scraper is assembled in the upper tool seat, and the upper tool seat is installed in the internal space at the front end of the upper pressure seat.

[0006] Preferably, the spindle position of the upper pressure seat is provided with an installation position, and an upper spindle assembly is installed in the installation position, the upper spindle assembly includes an upper spindle, an upper bearing group and a gear fan, the gear fan is installed at the front end of the upper spindle, and the gear fan is meshed with the rack.

[0007] Preferably, the scraping power transmission mechanism is installed in the middle of the frame, and the scraping power transmission mechanism includes a scraping power cylinder, a double rocker mechanism and a telescopic sleeve.

[0008] Preferably, the lower spindle assembly is fixedly installed in the lower spindle installation position of the frame, the lower spindle assembly includes a lower spindle and a lower bearing group, and the lower scraper is assembled in the knife groove of the lower spindle.

[0009] Preferably, a feeding rack is also included, and the feeding rack includes a roller seat, a movable seat, a lifting cylinder and a base.

[0010] From the above description, it can be seen that compared with the prior art, the utility model is a special machine tool for removing the weld of the steel retaining ring. The scraping tool includes upper and lower scrapers, which can simultaneously scrape the double-sided welds after butt welding, effectively improving the production efficiency and processing accuracy of the scraper. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 , a schematic diagram of the structure of the utility model;

[0013] Figure 2 , a schematic diagram of the structure of the utility model;

[0014] Figure 3 , a schematic diagram of the structure of the utility model;

[0015] Figure 4 , a schematic structural diagram of the upper spindle assembly of the utility model;

[0016] Figure 5 , a schematic diagram of the structure of the upper tool holder clamping mechanism and the scraping power transmission mechanism of the utility model;

[0017] Figure 6 , a schematic structural diagram of the lower spindle assembly of the utility model;

[0018] Figure 7 , a schematic diagram of the structure of the feeding rack of the utility model;

[0019] The meanings of the reference numerals in the figures are: 1 frame, 101 frame body, 102 lower pressure seat, 103 lower pressure block, 2 upper spindle assembly, 201 upper spindle, 202 upper bearing group, 203 gear fan, 3 upper tool holder clamping mechanism, 301 clamping cylinder, 302 upper pressure seat, 303 upper tool holder, 304 rack, 305 upper pressure block, 306 guide column, 4 scraping power transmission mechanism, 401 scraping power cylinder, 402 double rocker mechanism, 403 telescopic sleeve, 5 lower spindle assembly, 501 lower spindle, 502 lower bearing group, 6 feeding rack, 601 roller seat, 602 moving seat, 603 lifting cylinder, 604 base, 7 upper scraper, 8 lower scraper. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Reference Figure 1-7As shown, an improved scraper machine for steel ring retaining ring includes a frame 1, a scraping tool installed on the frame 1, a tool carrier mechanism and a scraping power transmission mechanism 4, and also includes a feeding frame 6, the feeding frame 6 includes a roller seat 601, a moving seat 602, a lifting cylinder 603 and a base 604, the frame 1 is used as a mounting carrier for all components, the frame 1 includes a frame body 101, a lower pressing seat 102 and a lower pressing block 103, the lower pressing seat 102 is installed at the lower end of the frame body 101, the lower pressing block 103 is symmetrically installed on both sides of the frame body 101, and is used to support the inside of the workpiece. The scraping tool includes an upper The scraper 7 and the lower scraper 8, the tool carrier mechanism includes an upper tool holder clamping mechanism 3 and a lower spindle assembly 5, the upper scraper 7 is installed on the upper tool holder clamping mechanism 3, the lower scraper 8 is installed on the lower spindle assembly 5, the upper tool holder clamping mechanism 3 is installed on the upper end of the frame 1, and the whole can slide longitudinally, the upper tool holder clamping mechanism 3 includes a clamping cylinder 301, an upper pressure seat 302, an upper tool seat 303, a rack 304, an upper pressure block 305 and a guide column 306, the upper scraper 7 is assembled in the upper tool seat 303, the clamping cylinder 301 provides power, and the upper tool seat 303 is installed at the front end of the upper pressure seat 302 The internal space of the upper tool holder can move laterally. The main function of the upper tool holder clamping mechanism 3 is to serve as the mounting carrier of the upper scraper 7 and guide its lateral scraping movement. The spindle position of the upper pressure seat 302 is provided with a mounting position, and an upper spindle assembly 2 is installed in the mounting position. The upper spindle assembly 2 includes an upper spindle 201, an upper bearing group 202 and a gear fan 203. The gear fan 203 is installed at the front end of the upper spindle 201, and the gear fan 203 is meshed with the rack 304. The upper spindle assembly 2 is supported by the lower bearing group 502, and the gear fan 203 is installed at the front end. The main function of the upper spindle assembly 2 is to transmit The scraping power of the upper scraper 7, the lower spindle assembly 5 is fixedly installed in the spindle mounting position of the frame 1, the lower spindle assembly 5 includes a lower spindle 501 and a lower bearing group 502, the lower scraper 8 is assembled in the knife groove of the lower spindle 501, the main function of the lower spindle assembly 5 is to serve as the installation carrier of the lower scraper 8 and convert its circular swinging scraping movement, the scraping power transmission mechanism 4 is installed in the middle of the frame 1, the scraping power transmission mechanism 4 includes a scraping power cylinder 401, a double rocker mechanism 402 and a telescopic sleeve 403, and the main function of the scraping power transmission mechanism 4 is to provide scraping power and power transmission conversion.

[0022] The scraping power of the scraping tool is driven by the scraping power cylinder 401 via the double rocker mechanism 402; by replacing the upper scraper 7, the lower scraper 8 and the lower pressure block 103 and the upper pressure block 305 that clamp the workpiece, it can meet the scraping needs of steel ring retaining rings of various specifications, and the height and spatial angle of the upper scraper 7 and the lower scraper 8 can be adjusted after wear; the upper scraper 7 and the lower scraper 8 are different according to the specifications of the retaining ring, and the edge profile is strictly designed according to the cross-sectional profile of the retaining ring, assisted by the adjustment mechanism of the upper scraper 7 and the lower scraper 8, which can ensure the complete removal of welding slag.

[0023] The upper scraper 7 performs straight-line scraping and is assembled in the upper tool holder 303. When the scraping power cylinder 401 pushes the double rocker mechanism 402, the upper spindle 201 and the lower spindle 501 rotate at the same time, and the gear fan 203 at the front end of the upper spindle 201 engages with the rack 304 installed on the upper tool holder 303, thereby pushing the upper tool holder 303 to translate under the guidance of the guide column 306, so that the upper scraper 7 and the outside of the workpiece produce relative sliding, thereby scraping the welding slag outside the retaining ring.

[0024] The lower scraper 8 performs scraping in a swinging arc and is directly assembled in the knife groove of the lower spindle 501. The scraper power cylinder 401 pushes the double rocker mechanism 402 to rotate the lower spindle 501 and make the lower scraper 8 slide relative to the inside of the workpiece, thereby scraping the welding slag inside the retaining ring.

[0025] Working principle:

[0026] When the utility model is working, the large end of the steel ring retaining ring is facing outward and placed on the roller seat 601 of the feeding rack 6. The roller seat 601 and the moving seat 602 are manually pushed forward. After they are in place, the lifting cylinder 603 is actuated to drive the roller seat 601 to descend, and the workpiece is inserted into the lower pressing seat 102 of the main machine and fits with the lower pressing block 103. Then the clamping cylinder 301 is actuated to drive the upper pressing seat 302 and the upper spindle assembly 2 to descend together. The workpiece is clamped by the interaction between the upper pressing block 305 and the lower pressing block 103. After clamping, the scraping power cylinder 401 is ejected to push the upper and lower white stems of the double rocker mechanism 402 to rotate around the axis of the upper spindle 201 and the lower spindle 501 respectively, thereby driving the upper spindle 201 and the lower spindle 501 Rotation, the rotation of the upper spindle 201 is converted into linear motion of the upper tool holder 303 through the meshing transmission of the gear fan 203 and the gear 304, and is guided by the guide column 306. The upper scraper 7 scrapes the welding slag on the outside of the retaining ring in a linear trajectory as the upper tool holder 303 translates, and the lower scraper 8 directly scrapes the welding slag on the inner surface of the retaining ring in a circular arc trajectory as the lower spindle 501 rotates. After the slag scraping is completed, the clamping cylinder 301 and the scraping power cylinder 401 are retracted, the upper tool holder clamping mechanism 3 is lifted, and the double rocker mechanism 402 drives the upper spindle 201 and the lower spindle 501 to reset; finally, the lifting cylinder 603 is lifted to lift the roller seat 601. After lifting into place, the moving seat 602 is manually pulled out to take out the workpiece to complete the unloading.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An improved steel ring retaining ring special scraper, characterized in that: The invention comprises a frame (1), a scraping tool mounted on the frame (1), a tool carrier mechanism and a scraping power transmission mechanism (4), wherein the scraping tool comprises an upper scraper (7) and a lower scraper (8), and the tool carrier mechanism comprises an upper tool holder clamping mechanism (3) and a lower spindle assembly (5), wherein the upper scraper (7) is mounted on the upper tool holder clamping mechanism (3), and the lower scraper (8) is mounted on the lower spindle assembly (5).

2. The improved steel ring retaining ring special scraper according to claim 1 is characterized by: The upper tool holder clamping mechanism (3) is installed at the upper end of the frame (1), and the upper tool holder clamping mechanism (3) comprises a clamping cylinder (301), an upper pressure seat (302), an upper tool seat (303), a rack (304), an upper pressure block (305) and a guide column (306); the upper scraper (7) is assembled in the upper tool seat (303), and the upper tool seat (303) is installed in the internal space at the front end of the upper pressure seat (302).

3. The improved steel ring retaining ring special scraper according to claim 2 is characterized by: The spindle position of the upper pressure seat (302) is provided with an installation position, and an upper spindle assembly (2) is installed in the installation position, the upper spindle assembly (2) includes an upper spindle (201), an upper bearing group (202) and a gear fan (203), the gear fan (203) is installed at the front end of the upper spindle (201), and the gear fan (203) is meshed with the rack (304).

4. The improved steel ring retaining ring special scraper according to claim 1 is characterized by: The scraping power transmission mechanism (4) is installed in the middle of the frame (1), and comprises a scraping power cylinder (401), a double rocker mechanism (402) and a telescopic sleeve (403).

5. The improved steel ring retaining ring special scraper according to claim 1 is characterized by: The lower spindle assembly (5) is fixedly installed in the spindle installation position of the frame (1), and the lower spindle assembly (5) comprises a lower spindle (501) and a lower bearing group (502), and the lower scraper (8) is assembled in the blade groove of the lower spindle (501).

6. The improved steel ring retaining ring special scraper according to claim 1 is characterized by: It also includes a feeding rack (6), which includes a roller seat (601), a movable seat (602), a lifting cylinder (603) and a base (604).