Assembly device of motor circuit board

By designing an automated motor circuit board assembly device, the dragon door frame, assembly arm and circuit board materials module are used to solve the problem of low artificial assembly efficiency in existing technologies, realized automated assembly, and improved efficiency and accuracy.

CN222404258UActive Publication Date: 2025-01-28SUZHOU TUOMIAO IND TECH CO LTD
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Patent Information

Application Number
CN202323556237.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-01-28
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

The assembly of the circuit boards inside the existing motor requires manual operation, which has a large workload and low efficiency.

Method used

Design an assembly device for a motor circuit board, including the dragon door frame, assembly arm, product transplant module, and circuit board material module. The automatic assembly of the circuit board is realized by automatic feeding and assembly arm.

Benefits of technology

No manual operation is required to improve the efficiency of assembly, more accurate positioning, and more stable assembly.

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Abstract

The utility model discloses an assembling device of a motor circuit board, which relates to the technical field of motor assembling and comprises a portal frame arranged on a workbench, an assembling arm movably connected to the portal frame, a product transplanting module and a circuit board feeding module. The product transplanting module comprises a linear motor module and a moving platform movably connected in the horizontal direction, the output end of the linear motor module is fixedly connected to the moving platform, the circuit board feeding module comprises a material taking module and a feeding frame, the feeding frame is arranged on one side of the workbench, and the feeding frame is arranged on the other side of the workbench. The material taking module comprises a lifting arm movably arranged in the vertical direction, material taking plates symmetrically arranged on the two sides of the lifting arm and a containing plate moving towards the feeding frame in the horizontal direction. Through the arrangement of the structure, automatic material taking can be carried out, assembly of the circuit board is completed, manual operation is not needed, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor assembly, and more specifically, to an assembly device for a motor circuit board. Background Art

[0002] Motor is an electric motor or engine. Its working principle is that the energized coil rotates in the magnetic field to drive the starter rotor to rotate, and the small gear on the rotor drives the engine flywheel to rotate.

[0003] Existing circuit boards inside motors are manually fixed in the motor housing by bolts, which results in heavy workload and low work efficiency.

[0004] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides an assembly device for a motor circuit board, which can automatically pick up materials and complete the assembly of the circuit board through the setting of the structure, without manual operation, thereby improving work efficiency.

[0006] The technical solution of the utility model is:

[0007] A motor circuit board assembly device comprises a gantry arranged on a workbench, an assembly arm movably connected to the gantry, a product transfer module and a circuit board loading module, the product transfer module comprises a linear motor module and a movable platform movably connected in a horizontal direction, the output end of the linear motor module is fixedly connected to the movable platform, the circuit board loading module comprises a picking module and a loading rack, the loading rack is arranged on one side of the workbench, the picking module comprises a lifting arm movably arranged in a vertical direction, picking plates symmetrically arranged on both sides of the lifting arm and a placement plate that moves toward the loading rack in a horizontal direction.

[0008] The utility model is further configured such that the material picking module also includes a support frame fixedly connected to the workbench, bearing seats are fixedly connected to both ends of the support frame, a screw rod is rotatably connected between the two bearing seats, a drive block is threadedly connected to the screw rod, the drive block is fixedly connected to the lifting arm, a first motor is fixedly connected to the top of the support frame, and the output shaft of the first motor is fixedly connected to one end of the screw rod.

[0009] The utility model is further configured that vertically arranged lifting guide rails are fixedly connected to the side walls of the support frame at both sides of the screw rod, and lifting blocks slidably connected to the lifting guide rails are fixedly connected to both ends of the lifting arm.

[0010] The utility model is further configured such that support base plates are fixedly connected on both sides of the lifting arm, a first rodless cylinder is fixedly connected on the top of the support base plate, an output end of the first rodless cylinder is fixedly connected to a position at the bottom of the material picking plate away from the loading rack, and a length direction of the first rodless cylinder is arranged parallel to the length direction of the lifting arm.

[0011] The utility model is further configured such that the top of the support base plate is located on both sides of the first rodless cylinder and is fixedly connected with a first slider, the first slider is arranged close to the side of the support base plate away from the support frame, and the bottom of the material picking plate is fixedly connected with a first linear guide rail that slides with the first slider.

[0012] The utility model is further configured such that the top of the support base plate is fixedly connected to a support roller, and the support roller is fitted with the bottom of the first linear guide rail.

[0013] The utility model is further configured that a plurality of reinforcing ribs are fixedly connected to the lifting arm, two ends of the reinforcing ribs extend toward both sides of the lifting arm, and the supporting bottom plate is fixedly connected to the top of the reinforcing ribs.

[0014] The utility model is further configured such that one end of the material picking plate is fixedly connected to a second rodless cylinder, an output end of the second rodless cylinder is fixedly connected to the placement plate, and a length direction of the second rodless cylinder is parallel to a length direction of the lifting arm.

[0015] The utility model is further configured that the top of the material taking plate is fixedly connected to a second linear guide rail, and the bottom of the mounting plate is fixedly connected to a second sliding block that slidably cooperates with the second linear guide rail.

[0016] The beneficial technical effects of the utility model are:

[0017] Through the circuit board loading module, the circuit board can be automatically picked up, and the circuit board can be assembled into the product housing using the assembly arm. The circuit board is installed and fixed using the screw machine on the assembly arm. The overall structure does not require manual operation, which improves work efficiency, and the positioning is more accurate and the assembly is more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the material taking module of the utility model;

[0020] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0021] Figure 4This is a structural schematic diagram of the material taking module of the utility model from another perspective;

[0022] Figure 5 It is a structural schematic diagram of the support base plate of the utility model;

[0023] Figure 6 This is a structural schematic diagram of a hidden circuit board feeding module of the utility model;

[0024] In the figure, 1. workbench; 11. gantry; 111. assembly arm; 12. mobile platform; 121. limit plate; 13. linear motor module; 2. support frame; 21. bearing seat; 22. screw rod; 23. lifting arm; 231. lifting block; 232. reinforcing rib; 24. lifting guide rail; 25. first motor; 3. support bottom plate; 31. material picking plate; 311. first linear guide rail; 312. second rodless cylinder; 313. second linear guide rail; 32. placement plate; 321. second slider; 322. positioning column; 33. first rodless cylinder; 34. first slider; 35. support roller; 36. photoelectric sensor; 4. hydraulic buffer; 5. loading rack. DETAILED DESCRIPTION

[0025] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0026] An assembly device for a motor circuit board, such as Figure 1-Figure 6 As shown, it includes a workbench 1, a gantry 11 arranged on the workbench 1, an assembly arm 111 arranged on the gantry 11, a circuit board loading module and a product transplanting module.

[0027] The circuit board loading module includes a loading rack 5 and a material taking module. The material taking module is used to take out the product circuit board in the loading rack 5 to the corresponding position. The loading rack 5 is set on one side of the workbench 1. The transplanting module includes a linear motor module 13 fixedly connected to the workbench 1 and a mobile platform 12 for carrying the product shell. The output end of the linear motor module 13 is fixedly connected to the bottom of the mobile platform 12. The linear motor module 13 is used to control the mobile platform 12 to move in the horizontal direction; the top of the mobile platform 12 is fixedly connected with a plurality of limit plates 121 extending in the vertical direction. The product shell is placed between the plurality of limit plates 121. The setting of the limit plates 121 limits the movement of the product shell in the horizontal direction.

[0028] The material taking module comprises a support frame 2, a lifting arm 23, a material taking plate 31 and a placing plate 32. The support frame 2 is vertically fixedly connected to the workbench 1. Both ends of the support frame 2 are fixedly connected to bearing seats 21. A screw rod 22 is rotatably connected between the two bearing seats 21. A driving block is threadedly connected to the screw rod 22. The driving block is fixedly connected to the lifting arm 23. Vertically arranged lifting guide rails 24 are fixedly connected on both sides of the screw rod 22. Both ends of the lifting arm 23 are fixedly connected to lifting blocks 231 slidably connected to the lifting guide rails 24. The top of the support frame 2 is fixed A first motor 25 is connected, and the output shaft of the first motor 25 extends toward one end of the screw rod 22 and is fixedly connected to the end of the screw rod 22 through a coupling; the first motor 25 is driven to drive the screw rod 22 to rotate. Due to the setting of the lifting guide rail 24 and the lifting block 231, the moving trajectory of the lifting arm 23 is limited, and the rotation freedom of the lifting arm 23 is limited, that is, the rotation freedom of the driving block is limited. The rotation of the screw rod 22 can drive the driving block threaded on the screw rod 22 to move along the axial direction of the screw rod 22, so that the lifting arm 23 is lifted and lowered in the vertical direction.

[0029] A plurality of reinforcing ribs 232 are fixedly connected to the lifting arm 23, and the two ends of the reinforcing ribs 232 extend toward the two sides of the lifting arm 23. A supporting base plate 3 is installed on both sides of the lifting arm 23. The supporting base plate 3 is fixedly connected to the top of the reinforcing ribs 232. A first rodless cylinder 33 is fixedly connected to the top of the supporting base plate 3. The output end of the first rodless cylinder 33 is fixedly connected to the bottom of the feeding plate 31 close to the lifting arm 23. The first rodless cylinder 33 is driven to drive the feeding plate 31 to move along the width direction of the reinforcing ribs 232. The cross-section of the feeding plate 31 is set to be C-shaped. A first slider 34 is fixedly connected to the two sides of the first rodless cylinder 33 at the top of the supporting base plate 3, and the first slider 34 is close to the back of the supporting base plate 3. The first linear guide 311 is fixedly connected to the bottom of the feeding plate 31 and is slidably matched with the first slider 34. The setting of the first slider 34 and the first linear guide 311 limits the movement trajectory of the feeding plate 31, so that the movement of the feeding plate 31 is more stable, and the first linear guide 311 is set at the bottom of the feeding plate 31, so that the feeding plate 31 can move toward the outside of the supporting base plate 3 along the length direction of the lifting arm 23; the top of the supporting base plate 3 is fixedly connected to the supporting roller 35, and the supporting roller 35 is in contact with the bottom of the first linear guide 311. When a part of the feeding plate 31 extends out of the supporting base plate 3, the feeding plate 31 can be well supported by the supporting roller 35, thereby ensuring the service life.

[0030] A second rodless cylinder 312 is fixedly connected to one side of the material picking plate 31, and the output end of the second rodless cylinder 312 is fixedly connected to the placement plate 32. A second linear guide 313 is also fixedly connected to the top of the material picking plate 31, and a second slider 321 that slides with the second linear guide 313 is fixedly connected to the bottom of the placement plate 32. Through the cooperation of the first linear guide 311 and the second slider 321, the movement trajectory of the placement plate 32 is limited, so that the movement of the placement plate 32 is more stable.

[0031] The cross-section of the placement plate 32 is also set to be C-shaped, so that there are two extensions on the placement plate 32 for placing the product circuit board, and each extension is provided with a positioning column 322 that cooperates with the product circuit board, so that the material picking is more accurate, and the movement of the product circuit board can be limited during movement, making the material picking more stable; two photoelectric sensors 36 are fixedly connected to the top of the supporting base plate 3, and a notch that cooperates with the photoelectric sensor 36 is opened on the material picking plate 31. The photoelectric sensor 36 is used to accurately locate the position of the product; a number of hydraulic buffers 4 are fixedly connected to the top of the material picking plate 31 and the top of the supporting base plate 3, which can provide good buffering to prevent the material picking plate 31 and the placement plate 32 from moving too fast and causing collisions, thereby ensuring the service life of the overall structure, and also having a good limiting effect to prevent the material picking plate 31 and the placement plate 32 from continuing to move and causing damage.

[0032] Working principle: drive the first motor 25, the screw rod 22 rotates to drive the drive block threaded on the screw rod 22 to move along the axial direction of the screw rod 22, so that the lifting arm 23 is lifted and lowered to the corresponding position in the vertical direction, drive the first rodless cylinder 33, use the first rodless cylinder 33 to drive the material taking plate 31 to move along the width direction of the reinforcing rib 232, and move toward the inside of the loading rack 5, drive the second rodless cylinder 312, drive the placement plate 32 to move toward the loading rack 5, until the placement plate 32 is located at the bottom of the product circuit board, drive the first motor 25, drive the lifting arm 23 to rise, and the product circuit board is lifted by the slave, continue to control the first rodless cylinder 33 and the second rodless cylinder 312, return to the original position, and the circuit board can be taken out from the loading rack 5; then control the assembly arm 111 to clamp the product circuit board into the product housing on the transplanting module, and use the screw machine on the assembly arm 111 to install and fix the circuit board. The overall structure does not require manual operation, improves work efficiency, and has more accurate positioning and more stable assembly.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. An assembly device for a motor circuit board, comprising a gantry (11) arranged on a workbench (1), an assembly arm (111) movably connected to the gantry (11), a product transfer module and a circuit board feeding module, wherein the product transfer module comprises a linear motor module (13) and a movable platform (12) movably connected in a horizontal direction, wherein an output end of the linear motor module (13) is fixedly connected to the movable platform (12), and characterized in that: The circuit board loading module comprises a material taking module and a loading rack (5), wherein the loading rack (5) is arranged on one side of the workbench (1), and the material taking module comprises a lifting arm (23) movably arranged in a vertical direction, a material taking plate (31) symmetrically arranged on both sides of the lifting arm (23), and a placement plate (32) movable in a horizontal direction toward the loading rack (5).

2. The motor circuit board assembly device according to claim 1, characterized in that: The material taking module also includes a support frame (2) fixedly connected to the workbench (1), the two ends of the support frame (2) are fixedly connected to bearing seats (21), a screw rod (22) is rotatably connected between the two bearing seats (21), a driving block is threadedly connected to the screw rod (22), and the driving block is fixedly connected to the lifting arm (23), and a first motor (25) is fixedly connected to the top of the support frame (2), and the output shaft of the first motor (25) is fixedly connected to one end of the screw rod (22).

3. The motor circuit board assembly device according to claim 2, characterized in that: Vertically arranged lifting guide rails (24) are fixedly connected to the side walls of the support frame (2) at both sides of the screw rod (22), and lifting blocks (231) slidably connected to the lifting guide rails (24) are fixedly connected to both ends of the lifting arm (23).

4. The motor circuit board assembly device according to claim 1, characterized in that: The two sides of the lifting arm (23) are fixedly connected with a supporting base plate (3), and the top of the supporting base plate (3) is fixedly connected with a first rodless cylinder (33). The output end of the first rodless cylinder (33) is fixedly connected to the bottom of the material picking plate (31) away from the loading rack (5), and the length direction of the first rodless cylinder (33) is arranged parallel to the length direction of the lifting arm (23).

5. The motor circuit board assembly device according to claim 4, characterized in that: The top of the support base plate (3) is fixedly connected to the two sides of the first rodless cylinder (33) with a first slider (34), and the first slider (34) is arranged close to the side of the support base plate (3) away from the support frame (2), and the bottom of the material picking plate (31) is fixedly connected to the first linear guide rail (311) that slidably cooperates with the first slider (34).

6. The motor circuit board assembly device according to claim 5, characterized in that: The top of the support base plate (3) is fixedly connected to a support roller (35), and the support roller (35) is in contact with the bottom of the first linear guide rail (311).

7. The motor circuit board assembly device according to claim 4, characterized in that: A plurality of reinforcing ribs (232) are fixedly connected to the lifting arm (23), with two ends of the reinforcing ribs (232) extending toward two sides of the lifting arm (23), and the supporting bottom plate (3) is fixedly connected to the top of the reinforcing ribs (232).

8. The motor circuit board assembly device according to claim 1, characterized in that: One end of the material picking plate (31) is fixedly connected to a second rodless cylinder (312), an output end of the second rodless cylinder (312) is fixedly connected to the placement plate (32), and the length direction of the second rodless cylinder (312) is parallel to the length direction of the lifting arm (23).

9. The motor circuit board assembly device according to claim 8, characterized in that: The top of the material taking plate (31) is fixedly connected to a second linear guide rail (313), and the bottom of the placement plate (32) is fixedly connected to a second sliding block (321) that slidably cooperates with the second linear guide rail (313).