Adjustable rotary-cut shaping system

Abstract

The utility model relates to the technical field of battery case processing, in particular to an adjustable rotary cutting and shaping system. Comprising a feeding conveying belt, a discharging conveying belt, a mounting support and a workbench, the feeding conveying belt and the discharging conveying belt are arranged at the two ends of the workbench respectively, the workbench comprises a rotary cutting unit, a polishing unit and at least one shaping unit, and the rotary cutting unit, the polishing unit and the at least one shaping unit are all detachably arranged on the mounting support; according to the rotary cutting and shaping system, the mounting bracket, the rotary cutting unit, the polishing unit and the at least one shaping unit are arranged in the rotary cutting and shaping system, and the rotary cutting unit, the polishing unit and the at least one shaping unit are detachably arranged on the mounting bracket, so that the position of each station in the rotary cutting and shaping system is adjustable; and the number of the corresponding shaping units is selected and set, and the positions of the workpieces are adjusted, so that different requirements of the machined workpieces on shaping and rotary cutting are met, and the practicability of the rotary-cutting shaping system is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of battery shell processing, in particular to an adjustable rotary cutting and shaping system. Background Art

[0002] In order to improve the appearance quality and performance of the battery, the battery shell needs to be trimmed and shaped; trimming can remove excess material from the edge of the battery shell, making the shape of the battery shell more regular and convenient for subsequent processing and assembly; shaping can adjust the shape of the battery shell so that the battery shell better meets the design requirements.

[0003] The rotary cutting and shaping system generally includes at least one shaping station, a rotary cutting station and other processing stations. The existing rotary cutting and shaping system has a fixed processing order on the assembly line when performing multi-station processing of workpieces. In actual operation, the requirements for shaping and rotary cutting are different depending on the current quality of the workpiece being processed, that is, the opening shape or internal shape of the workpiece. The existing rotary cutting and shaping system is difficult to meet the rotary cutting and shaping requirements under different situations.

[0004] Therefore, it is very important for technicians in this field to design an adjustable peeling and shaping system that can freely adjust the workstation according to user needs. Utility Model Content

[0005] The embodiment of the utility model provides an adjustable rotary cutting and shaping system to solve the problem in the prior art that it is difficult to meet the rotary cutting and shaping requirements under different situations.

[0006] The utility model discloses an adjustable peeling and shaping system, which comprises: a loading conveyor belt, a unloading conveyor belt, a mounting bracket and a workbench, wherein the loading conveyor belt and the unloading conveyor belt are respectively arranged at two ends of the workbench, and the workbench comprises a peeling unit, a polishing unit and at least one shaping unit, and the peeling unit, the polishing unit and at least one shaping unit can be detachably arranged on the mounting bracket.

[0007] Optionally, the shaping unit includes a shaping machine and a shaping base provided with a first connecting foot, the shaping machine is arranged on the shaping base, and the shaping base is detachably connected to the mounting bracket via the first connecting foot.

[0008] Optionally, the shaping unit further includes a first conveyor belt and a first robot, wherein the first conveyor belt is disposed on the shaping base, and the first robot is disposed at a feeding end of the first conveyor belt.

[0009] Optionally, the shaping unit further comprises a first suction cup for sucking the workpiece from the first conveyor belt into the shaping machine.

[0010] Optionally, the peeling unit includes a peeling machine and a peeling base provided with a second connecting foot, the peeling machine is arranged on the peeling base, and the peeling base is detachably connected to the mounting bracket via the second connecting foot.

[0011] Optionally, the peeling unit further includes a second conveyor belt and a second robot, wherein the second conveyor belt is arranged on the peeling base, and the second robot is arranged at a feeding end of the second conveyor belt.

[0012] Optionally, the peeling unit further comprises a second suction cup for sucking the workpiece from the second conveyor belt into the peeling machine.

[0013] Optionally, the polishing unit includes a polishing base provided with a third connecting foot and at least one polishing machine, at least one of the polishing machines is arranged on the polishing base, and the polishing base is detachably connected to the mounting bracket via the third connecting foot.

[0014] Optionally, the polishing unit is further provided with at least one moving mechanism, and each of the polishing machines is correspondingly arranged on one of the moving mechanisms.

[0015] Optionally, the polishing unit further comprises a third manipulator, which is disposed above the polishing base for loading and unloading materials.

[0016] Compared with the prior art, the beneficial effect of the adjustable rotary cutting and shaping system provided by the embodiment of the utility model is that: by arranging a mounting bracket, a rotary cutting unit, a polishing unit and at least one shaping unit in the rotary cutting and shaping system, and detachably arranging the rotary cutting unit, the polishing unit and at least one shaping unit on the mounting bracket, the position of each workstation in the rotary cutting and shaping system is adjustable, and the corresponding number of shaping units can be selected and set and the position of each workpiece can be adjusted according to the current quality of the workpiece to be processed, so as to meet the different requirements of the workpiece for shaping and rotary cutting, thereby making the rotary cutting and shaping system more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The technical solution of the utility model will be further described in detail below with reference to the accompanying drawings and embodiments, in which:

[0018] Figure 1 It is a front view of the adjustable rotary cutting and shaping system provided by an embodiment of the utility model;

[0019] Figure 2 It is a bottom view of the adjustable rotary cutting and shaping system provided by an embodiment of the utility model;

[0020] Figure 3 It is a structural schematic diagram of another embodiment of the adjustable rotary cutting and shaping system provided by the embodiment of the utility model;

[0021] Figure 4 It is a three-dimensional diagram of a shaping unit provided in an embodiment of the utility model;

[0022] Figure 5 It is a partial schematic diagram of a shaping unit provided in an embodiment of the utility model;

[0023] Figure 6 It is a three-dimensional diagram of the rotary cutting unit provided in the embodiment of the utility model;

[0024] Figure 7 It is a partial schematic diagram of the rotary cutting unit provided in the embodiment of the utility model;

[0025] Figure 8 It is a stereoscopic diagram of a polishing unit provided in an embodiment of the utility model. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Now, in conjunction with the accompanying drawings, a preferred embodiment of the present utility model is described in detail.

[0027] like Figures 1 to 7 As shown, the utility model provides a specific embodiment of an adjustable rotary cutting and shaping system.

[0028] An adjustable rotary cutting plastic surgery system, reference Figure 1 and Figure 2 The adjustable peeling and shaping system includes a loading conveyor belt 1, a unloading conveyor belt 2, a mounting bracket 3 and a workbench 4. The loading conveyor belt 1 and the unloading conveyor belt 2 are respectively arranged at two ends of the workbench 4. The workbench 4 includes a peeling unit 41, a polishing unit 42 and at least one shaping unit 43. The peeling unit 41, the polishing unit 42 and at least one shaping unit 43 can all be detachably arranged on the mounting bracket 3.

[0029] Specifically, refer to Figure 1 and Figure 2 The loading conveyor belt 1 is used to convey the workpiece to be peeled and shaped, and the unloading conveyor belt 2 is used to convey the workpiece after peeling and shaping; in this embodiment, the workpiece to be peeled and shaped is a battery shell, the battery shell is hollow, and both ends of the battery shell have openings; the workbench 4 serves as a platform for peeling and shaping the battery shell, and the workbench 4 includes at least one shaping unit 43 detachably arranged on the mounting bracket 3, and the shaping unit 43 is used to enlarge the opening or internal area of ​​the battery shell and shape the opening or internal area of ​​the battery shell to adjust the geometric shape of the battery shell so that it meets the design requirements.

[0030] Further, refer to Figure 1 and Figure 2The workbench 4 also includes a rotary cutting unit 41 detachably arranged on the mounting bracket 3. The rotary cutting unit 41 is used to cut off the redundant part of the battery shell to ensure that the battery shell meets the design requirements. Since the dimensional accuracy of the battery shell has an important influence on the assembly and performance of the battery, the size of the battery shell is accurately processed by rotary cutting to ensure that the battery shell and the battery cell fit more closely, thereby improving the stability and safety of the battery. In addition, the rotary cutting unit 41 can also perform surface treatment on the inside of the battery shell to make the inner surface of the battery shell smooth, so as to avoid the battery shell from damaging the internal structure of the battery.

[0031] Further, refer to Figure 1 and Figure 2 The workbench 4 also includes a polishing unit 42 detachably arranged on the mounting bracket 3. On the one hand, the polishing unit 42 can polish the surface of the battery shell to make the surface of the battery shell smoother and more uniform to improve the finish and gloss; on the other hand, for the battery shell after rotary cutting, the polishing unit 42 can also deburr and remove residues on the rotary cut part to remove the defective parts of the battery shell, thereby ensuring the smoothness of the shell opening and the surface, and then ensuring that the battery shell meets the product standards and requirements, thereby improving the safety, stability and overall performance of the battery.

[0032] Among them, since the quality of different batches of battery shells to be processed before rotary cutting and shaping is different, that is, the opening shape and internal shape of different batches of battery shells to be processed before rotary cutting and shaping are different, for the battery shells to be processed whose opening shape and internal shape do not meet the design requirements, it is necessary to first set a shaping unit 43 at the rear end of the feeding conveyor belt 1, and set a rotary cutting unit 41 at the rear end of the shaping unit 43, that is, the battery shell to be processed is preliminarily shaped and then rotary cut, and another shaping unit 43 is set at the rear end of the rotary cutting unit 41 to reshape the battery shell after rotary cutting so that it meets product standards and requirements.

[0033] refer to Figure 2 For the battery shell to be processed whose opening shape and internal shape meet the design requirements, no additional shaping is required before peeling. Therefore, in terms of design, a peeling unit 41 can be directly set at the rear end of the feeding conveyor belt 1, and a shaping unit 43 can be set at the rear end of the peeling unit 41.

[0034] The existing rotary cutting and shaping system has a fixed processing order on the assembly line when performing multi-station processing of battery shells. In actual operation, the requirements for shaping and rotary cutting are different depending on the current quality of the processed battery shell, that is, the opening shape or internal shape of the battery shell. The existing rotary cutting and shaping system is difficult to meet the rotary cutting and shaping requirements under different situations.

[0035] In this embodiment, by setting a mounting bracket 3, a rotary cutting unit 41, a polishing unit 42 and at least one shaping unit 43 in the rotary cutting and shaping system, and the rotary cutting unit 41, the polishing unit 42 and at least one shaping unit 43 are detachably set on the mounting bracket 3, the position of each workstation in the rotary cutting and shaping system is adjustable, and the corresponding number of shaping units 43 can be selected and set according to the current quality of the processed battery shell, and the position of each battery shell can be adjusted to meet the different requirements of shaping and rotary cutting of the processed battery shell, so that the rotary cutting and shaping system is more practical.

[0036] In one embodiment, reference Figure 1 and Figure 3 The shaping unit 43 includes a shaping machine 431 and a shaping base 432 provided with a first connecting foot 4321. The shaping machine 431 is arranged on the shaping base 432, and the shaping base 432 is detachably connected to the mounting bracket 3 through the first connecting foot 4321.

[0037] Specifically, refer to Figure 1 and Figure 3 The shaping base 432 includes a shaping platform 4322, and the shaping machine 431 is arranged on the shaping platform 4322. The shaping machine 431 is used to shape the battery shell. The shaping machine 431 generally has an inner shaping part and an outer shaping part. When the battery shell is conveyed to the shaping machine 431, the inner shaping part of the shaping machine 431 moves into the inner cavity of the battery shell, and the outer shaping part is sleeved on the outside of the battery shell. The inner shaping part and the outer shaping part are closely matched and the battery shell is squeezed to adjust the geometric shape of the battery shell so that it meets the design requirements.

[0038] Further, refer to Figure 1 As shown in Figure 4, a plurality of supporting feet are arranged under the shaping platform 4322 to support the shaping platform 4322. Each supporting foot is provided with a first connecting foot 4321, and the first connecting foot 4321 can be detachably connected to the mounting bracket 3. When a certain workstation needs the shaping unit 43, it is only necessary to connect the shaping unit 43 to the position of the mounting bracket 3 corresponding to the workstation through the first connecting foot 4321. When the process sequence needs to be adjusted, the shaping unit 43 can also be removed from the mounting bracket 3, and then the shaping unit 43 can be moved to the desired position and re-fixed. This adjustment method is simple and convenient.

[0039] In one embodiment, reference Figure 1 , Figure 4 and Figure 5The shaping unit 43 also includes a first conveyor belt 433, a first manipulator 434 and a first suction cup 435. The first conveyor belt 433 is arranged on the shaping base 432 and is located on one side of the first conveyor belt 433. The first manipulator 434 is arranged at the loading end of the first conveyor belt 433. The first suction cup 435 is arranged above the first conveyor belt 433 and corresponds to the position of the shaping machine 431.

[0040] Specifically, refer to Figure 4 and Figure 5 The first manipulator 434 is used to grab the battery shell from other workstations and put it on the first conveyor belt 433. The first conveyor belt 433 is used to convey the loaded battery shell to the position of the shaping machine 431. The first suction cup 435 is used to suck the battery shell and send the battery shell into the shaping machine 431, and the battery shell is shaped by the shaping machine 431.

[0041] In one embodiment, reference Figure 1 , Figure 6 and Figure 7 The peeling unit 41 includes a peeling machine 411 and a peeling base 412 provided with a second connecting foot 4121. The peeling machine 411 is arranged on the peeling base 412, and the peeling base 412 is detachably connected to the mounting bracket 3 through the second connecting foot 4121.

[0042] Specifically, refer to Figure 1 , Figure 6 and Figure 7 The peeling base 412 includes a peeling platform 4122, and the peeling machine 411 is set on the peeling platform 4122. The peeling machine 411 is used to peel the battery shell. The peeling machine 411 generally has an upper cutter and a lower cutter. When the battery shell is conveyed to the peeling machine 411, the upper cutter and the lower cutter of the peeling machine 411 rotate, and the upper cutter of the peeling machine 411 moves toward the lower cutter of the peeling machine 411, or the lower cutter of the peeling machine 411 moves toward the upper cutter of the peeling machine 411, so as to peel the battery shell and cut off the excess part of the battery shell so that it meets the design requirements.

[0043] Further, refer to Figure 1 , Figure 6 and Figure 7 A plurality of supporting feet are arranged under the peeling platform 4122 to support the peeling platform 4122, and each supporting foot is provided with a second connecting foot 4121, and the second connecting foot 4121 can be detachably connected to the mounting bracket 3. When a certain workstation needs the peeling unit 41, it is only necessary to connect the peeling unit 41 to the position of the mounting bracket 3 corresponding to the workstation through the second connecting foot 4121. When the process sequence needs to be adjusted, the peeling unit 41 can also be removed from the mounting bracket 3, and then the peeling unit 41 can be moved to the desired position and re-fixed. This adjustment method is simple and convenient.

[0044] In one embodiment, reference Figure 1 , Figure 6 and Figure 7 The peeling unit 41 also includes a second conveyor belt 413, a second manipulator 414 and a second suction cup 415. The second conveyor belt 413 is arranged on the peeling base 412, the second manipulator 414 is arranged at the loading end of the second conveyor belt 413, the peeling machine 411 is arranged on one side of the second conveyor belt 413, and the second suction cup 415 is arranged above the second conveyor belt 413 and corresponds to the position of the peeling machine 411.

[0045] Specifically, refer to Figure 1 , Figure 6 and Figure 7 The second manipulator 414 is used to grab the battery shell from other workstations and put it onto the second conveyor belt 413. The second conveyor belt 413 is used to convey the loaded battery shell to the position of the peeling machine 411. The second suction cup 415 is used to suck the battery shell and send the battery shell into the peeling machine 411, and the battery shell is peeled by the peeling machine 411.

[0046] In one embodiment, reference Figure 1 and Figure 8 The polishing unit 42 includes a polishing base 422 provided with a third connecting foot 4221 and at least one polishing machine 421, at least one polishing machine 421 is arranged on the polishing base 422, and the polishing base 422 is detachably connected to the mounting bracket 3 through the third connecting foot 4221.

[0047] Specifically, refer to Figure 1 and Figure 8 The polishing unit 42 includes two polishing machines 421, and the two polishing machines 421 are both arranged on a polishing base 422. The polishing base 422 includes a polishing platform 4222. The polishing machine 421 is arranged on the polishing platform 4222. The polishing machine 421 is used to polish the battery shell. When the battery shell is conveyed to the polishing unit 42, the two polishing machines 421 are respectively moved to the two ends of the battery shell to deburr the battery shell so that it meets the design requirements.

[0048] Further, refer to Figure 1 and Figure 8A plurality of supporting feet are arranged under the polishing platform 4222 to support the polishing platform 4222. A third connecting foot 4221 is arranged on each supporting foot. The third connecting foot 4221 can be detachably connected to the mounting bracket 3. When a certain workstation needs a polishing unit 42, it is only necessary to connect the polishing unit 42 to the position of the mounting bracket 3 corresponding to the workstation through the third connecting foot 4221. When the process sequence needs to be adjusted, the polishing unit 42 can also be removed from the mounting bracket 3, and then the polishing unit 42 can be moved to the desired position and re-fixed. This adjustment method is simple and convenient.

[0049] In one embodiment, reference Figure 1 and Figure 8 The polishing unit 42 is further provided with at least one moving mechanism 423 , and each polishing machine 421 is correspondingly arranged on a moving mechanism 423 .

[0050] Specifically, refer to Figure 1 and Figure 8 The number of the moving mechanisms 423 is the same as the number of the polishing machines 421. In the present embodiment, the polishing unit 42 includes two moving mechanisms 423, and different polishing machines 421 are respectively arranged on different moving mechanisms 423. When the battery shell is conveyed to the polishing unit 42, the moving mechanism 423 drives the polishing machine 421 to move to both ends of the battery shell to deburr the battery shell so that it meets the design requirements.

[0051] In one embodiment, reference Figure 1 and Figure 8 The polishing unit 42 further includes a third robot 424, which is disposed above the polishing base 422 for loading and unloading materials.

[0052] Specifically, refer to Figure 1 and Figure 8 The third manipulator 424 is used to grab the battery shell to be polished from the previous station to the polishing platform 4222, and grab the polished battery shell from the polishing platform 4222 to the unloading conveyor belt 2 for unloading.

[0053] It should be understood that the above embodiments are only used to illustrate the technical solutions of the present utility model rather than to limit it. For those skilled in the art, the technical solutions described in the above embodiments can be modified, or some of the technical features therein can be replaced by equivalents; and all these modifications and replacements should fall within the scope of protection of the claims attached to the present utility model.

Claims

1. An adjustable rotary cutting and shaping system, characterized in that: include: A loading conveyor belt, a unloading conveyor belt, a mounting bracket and a workbench, wherein the loading conveyor belt and the unloading conveyor belt are respectively arranged at two ends of the workbench, and the workbench comprises a rotary cutting unit, a polishing unit and at least one shaping unit, and the rotary cutting unit, the polishing unit and at least one shaping unit can be detachably arranged on the mounting bracket.

2. The adjustable peeling and shaping system according to claim 1, characterized in that: The shaping unit comprises a shaping machine and a shaping base provided with a first connecting foot, the shaping machine is arranged on the shaping base, and the shaping base is detachably connected to the mounting bracket via the first connecting foot.

3. The adjustable peeling and shaping system according to claim 2, characterized in that: The shaping unit further comprises a first conveyor belt and a first manipulator, wherein the first conveyor belt is arranged on the shaping base, and the first manipulator is arranged at a feeding end of the first conveyor belt.

4. The adjustable peeling and shaping system according to claim 3, characterized in that: The shaping unit further comprises a first suction cup for sucking the workpiece from the first conveyor belt into the shaping machine.

5. The adjustable peeling and plastic surgery system according to claim 1, characterized in that: The peeling unit comprises a peeling machine and a peeling base provided with a second connecting foot, the peeling machine is arranged on the peeling base, and the peeling base is detachably connected to the mounting bracket through the second connecting foot.

6. The adjustable peeling and plastic surgery system according to claim 5, characterized in that: The peeling unit further includes a second conveyor belt and a second robot, wherein the second conveyor belt is arranged on the peeling base, and the second robot is arranged at a feeding end of the second conveyor belt.

7. The adjustable peeling and plastic surgery system according to claim 6, characterized in that: The peeling unit further comprises a second suction cup for sucking the workpiece from the second conveyor belt into the peeling machine.

8. The adjustable peeling and plastic surgery system according to claim 1, characterized in that: The polishing unit comprises a polishing base provided with a third connecting foot and at least one polishing machine, at least one of the polishing machines is arranged on the polishing base, and the polishing base is detachably connected to the mounting bracket via the third connecting foot.

9. The adjustable peeling and plastic surgery system according to claim 8, characterized in that: The polishing unit is also provided with at least one moving mechanism, and each of the polishing machines is correspondingly arranged on one of the moving mechanisms.

10. The adjustable peeling and plastic surgery system according to claim 8, characterized in that: The polishing unit further comprises a third robot, which is arranged above the polishing base for loading and unloading materials.

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