Abrasive flow deburring device for valve element of electromagnetic valve
By designing a automated electromagnetic valve core grinding particle flowing the burrs to remove the burrs, the damage problem of the electromagnetic valve core in the production process is to achieve efficient and automated polishing treatment, and improve the accuracy and reliability of the product.
Patent Information
- Application Number
- CN202420913825.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The solenoid valve core is prone to burrs during the production process, which requires a lot of manpower and material resources to be manually polished, and the accuracy varies greatly, resulting in the product being unable to be used normally.
Design a type of electromagnetic valve core grinding particle flowing the burrs, including the workbench, grinding seat, rotating mechanism, and fixed mechanism. Through automated rotation and fixed mechanisms, the automatic polishing treatment of the valve core is realized.
The difficulty of polishing the electromagnetic valve core has been reduced, the polishing efficiency is improved, the consumption of manpower and material resources is reduced, and the accuracy and reliability of the product are improved.
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Figure CN222404797U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solenoid valve core processing, in particular to a solenoid valve core abrasive flow deburring device. Background Art
[0002] The valve core of the solenoid valve refers to the core component that controls the opening and closing of the valve, which is usually made of magnetic materials. When the solenoid valve is energized, the movement of the valve core is controlled by generating a magnetic field, thereby achieving control of the fluid (such as gas or liquid). When the solenoid valve is in operation, if the movement of the valve core is stuck or leaks, it will lead to adverse consequences such as damage to the coupling, unstable oil control, and reduced service life. This requires the valve core to have a lower surface roughness and higher shape accuracy.
[0003] Burrs are easily generated during the production process of the solenoid valve core, so it is necessary to use manual handheld sandpaper to polish the solenoid valve core, which consumes a lot of manpower and material resources and requires a high level of technical skills of the workers. In addition, the precision of the solenoid valve core after polishing will also vary greatly due to human factors, and the size will change in more serious cases, resulting in the inability to use the polished solenoid valve core normally. Based on this, this solution provides a solenoid valve core abrasive flow deburring device to solve the above-mentioned problems. Utility Model Content
[0004] In order to solve the above technical problems, a solenoid valve core abrasive flow deburring device is provided. This technical solution solves the problem that the solenoid valve core is polished by hand-held sandpaper in the above background technology, which consumes a lot of manpower and material resources and requires high technical level of workers. Moreover, the precision of the solenoid valve core after polishing will vary greatly due to human factors, and the size will change, which will cause the solenoid valve core after polishing to be unable to be used normally.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A solenoid valve core abrasive flow deburring device comprises a workbench, the left and right sides of the lower end of the workbench are fixedly connected with support legs, the upper end of the workbench is provided with a grinding seat and a mounting seat, the upper end of the grinding seat is provided with a plurality of groups of rotating grooves, the interior of the rotating groove is provided with a grinding cylinder, the lower end of the grinding cylinder is connected with a rotating mechanism, the rotating mechanism is installed at the lower end of the workbench, a driving motor is provided on the right side of the mounting seat, the driving motor is fixedly installed at the upper end of the workbench, a threaded screw is fixedly connected to the output end of the driving motor, and a sleeve is threadedly connected to the left end of the threaded screw. The left end of the sleeve is fixedly connected to the mounting seat, and a fixing mechanism is arranged on the left side of the upper end of the mounting seat, wherein the rotating mechanism comprises a rotating motor, a mounting plate and a rotating block, the rotating motor is fixedly mounted on the upper end of the left plate of the mounting plate, the right top end of the mounting plate is fixedly connected to the lower end of the workbench, the output end of the rotating motor is fixedly connected with a driving gear, the upper end of the rotating block is fixedly connected with the lower end of the grinding cylinder, and the rotating block is rotatably mounted inside the rotating groove, the lower end of the rotating block is fixedly connected with a driven gear, and a plurality of the driven gears are transmission-connected to the driving gear through a transmission chain.
[0007] Preferably, the fixing mechanism includes a fixed cylinder and a mounting frame, the lower end of the mounting frame is fixedly connected to the upper end of the mounting seat, the upper end of the mounting frame is fixedly installed with a fixed cylinder, the output end of the fixed cylinder passes through the top plate of the mounting frame and is fixedly connected with a pressure plate, a pair of elastic telescopic rods are symmetrically installed at the lower end of the pressure plate, the lower end of the elastic telescopic rods is fixedly connected with a placement plate, and the upper end of the placement plate is provided with a plurality of positioning grooves.
[0008] Preferably, the number of the positioning grooves is consistent with the number of the rotation grooves, and the positioning grooves and the rotation grooves are vertically coaxially arranged.
[0009] Preferably, the interior of the grinding cylinder is provided with frosting.
[0010] Preferably, the upper end of the workbench is symmetrically provided with slide grooves, the lower left end of the mounting seat is fixedly connected with a sliding block matching the slide groove, and wheels are rotatably mounted on both front and rear ends of the right side of the mounting seat.
[0011] Preferably, a storage groove is opened at the left end of the mounting seat, the specifications of the storage groove match the grinding seat, a sealing plate is provided inside the storage groove, the upper end of the sealing plate is fixedly connected to the output end of the telescopic cylinder, and the telescopic cylinder is fixedly installed in the middle of the upper end of the mounting seat.
[0012] Compared with the prior art, the utility model proposes a solenoid valve core abrasive flow deburring device, which has the following beneficial effects:
[0013] 1. The utility model is provided with a fixing mechanism and a rotating mechanism. When deburring, the solenoid valve to be polished is placed in the positioning groove of the placement plate, the valve core is led out through the positioning groove, and then the fixing cylinder is started. The fixing cylinder drives the pressure plate to press down. When the lower end of the placement plate contacts the upper end of the polishing seat, the valve core enters the polishing cylinder and fixes the solenoid valve through the pressure plate. Then the rotating mechanism is started, and the driving gear is driven to rotate by the rotating motor. After the driving gear rotates, it drives other driven gears to rotate through the transmission chain. The driven gear then drives the polishing cylinder to rotate through the rotating block, so that the frosting inside the polishing cylinder can polish the surface of the valve core, thereby reducing the difficulty of polishing the valve core of the solenoid valve and improving the polishing efficiency of the valve core of the solenoid valve.
[0014] 2. The utility model is provided with a storage groove, and the size of the storage groove is larger than the size of the grinding seat. When the grinding is completed, the fixing mechanism is reset, and the driving motor is started. The driving motor drives the threaded screw to rotate, and the threaded screw drives the sleeve to move, thereby driving the mounting seat to move toward the grinding seat, and storing the grinding seat in the storage groove. Then the telescopic cylinder is started, and the telescopic cylinder drives the sealing plate to be pressed down, so that the sealing plate seals the upper end of the grinding tube to prevent external dust and water stains from entering the interior of the grinding tube. At the same time, it is also used to prevent the sand inside the grinding tube from leaking, so that the solenoid valve core can be polished later. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the connection structure between the grinding seat and the rotating mechanism in the utility model;
[0017] Figure 3 It is a schematic diagram of the internal structure of the fixing mechanism and the mounting seat in the utility model.
[0018] The numbers in the figure are:
[0019] 1. Workbench; 101. Slide; 2. Support leg; 3. Grinding seat; 301. Rotating groove; 4. Grinding cylinder; 401. Sanding; 5. Rotating mechanism; 501. Rotating motor; 502. Mounting plate; 503. Driving gear; 504. Rotating block; 505. Driven gear; 506. Conveyor chain; 6. Mounting seat; 601. Sliding block; 602. Wheel; 603. Storage groove; 7. Driving motor; 8. Threaded screw; 9. Sleeve; 10. Telescopic cylinder; 11. Closing plate; 12. Fixing mechanism; 1201. Fixed cylinder; 1202. Mounting frame; 1203. Pressing plate; 1204. Elastic telescopic rod; 1205. Placement plate; 1206. Positioning groove. DETAILED DESCRIPTION
[0020] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0021] Reference Figure 1-3 As shown, a solenoid valve core abrasive flow deburring device comprises a workbench 1, the left and right sides of the lower end of the workbench 1 are fixedly connected with support legs 2, the upper end of the workbench 1 is provided with a grinding seat 3 and a mounting seat 6, the upper end of the grinding seat 3 is provided with a plurality of rotating grooves 301, the interior of the rotating grooves 301 is provided with a grinding cylinder 4, the lower end of the grinding cylinder 4 is connected with a rotating mechanism 5, the rotating mechanism 5 is installed at the lower end of the workbench 1, a driving motor 7 is provided on the right side of the mounting seat 6, the driving motor 7 is fixedly installed at the upper end of the workbench 1, the output end of the driving motor 7 is fixedly connected with a threaded screw 8, the left end of the threaded screw 8 is threadedly connected with a sleeve 9, the left end of the sleeve 9 is fixedly connected with the mounting seat 6, the upper left end of the mounting seat 6 is provided with a fixing mechanism 12, the fixing mechanism 12 and the rotating mechanism 5 are provided, when deburring, the grinding The solenoid valve is placed in the positioning groove 1206 of the placement plate 1205, and the valve core is led out through the positioning groove 1206. Then, the fixed cylinder 1201 is started, and the fixed cylinder 1201 drives the pressure plate 1203 to press down. When the lower end of the placement plate 1205 contacts the upper end of the grinding seat 3, the valve core enters the grinding cylinder 4 and fixes the solenoid valve through the pressure plate 1203. Then, the rotating mechanism 5 is started, and the driving gear 503 is driven to rotate by the rotating motor 501. After the driving gear 503 rotates, it drives other driven gears 505 to rotate through the transmission chain 506. The driven gear 505 then drives the grinding cylinder 4 to rotate through the rotating block 504, so that the frosting inside the grinding cylinder 4 can grind the surface of the valve core, thereby reducing the difficulty of grinding the solenoid valve core and improving the grinding efficiency of the solenoid valve core.
[0022] Specifically, in this embodiment, the rotating mechanism 5 includes a rotating motor 501, a mounting plate 502 and a rotating block 504. The rotating motor 501 is fixedly mounted on the upper left plate of the mounting plate 502. The upper right end of the mounting plate 502 is fixedly connected to the lower end of the workbench 1. The output end of the rotating motor 501 is fixedly connected to a driving gear 503. The upper end of the rotating block 504 is fixedly connected to the lower end of the grinding cylinder 4. The rotating block 504 is rotatably mounted inside the rotating groove 301. The lower end of the rotating block 504 is fixedly connected to a driven gear 505. A plurality of driven gears 505 are all connected to the driving gear 503 through a transmission chain 506. The driving gear 503 is driven to rotate by the rotating motor 501. After the driving gear 503 rotates, it drives other driven gears 505 to rotate through the transmission chain 506. The driven gear 505 then drives the grinding cylinder 4 to rotate through the rotating block 504, so that the frosting inside the grinding cylinder 4 can grind the surface of the valve core.
[0023] Specifically, in this embodiment, the fixing mechanism 12 includes a fixing cylinder 1201 and a mounting frame 1202, the lower end of the mounting frame 1202 is fixedly connected to the upper end of the mounting seat 6, the upper end of the mounting frame 1202 is fixedly installed with the fixing cylinder 1201, the output end of the fixing cylinder 1201 passes through the top plate of the mounting frame 1202 and is fixedly connected with a pressing plate 1203, a pair of elastic telescopic rods 1204 are symmetrically installed at the lower end of the pressing plate 1203, the lower end of the elastic telescopic rods 1204 is fixedly connected with a placement plate 1205, and a plurality of positioning grooves 1206 are provided at the upper end of the placement plate 1205. Place the solenoid valve to be polished in the positioning groove 1206 of the placement plate 1205, lead the valve core out through the positioning groove 1206, and then start the fixed cylinder 1201, the fixed cylinder 1201 drives the pressure plate 1203 to press down, when the lower end of the placement plate 1205 contacts the upper end of the polishing seat 3, the valve core enters the polishing cylinder 4, and the solenoid valve is fixed by the pressure plate 1203.
[0024] Specifically, in this embodiment, the number of the positioning grooves 1206 is consistent with the number of the rotation grooves 301 , and the positioning grooves 1206 and the rotation grooves 301 are vertically coaxially arranged.
[0025] Specifically, in this embodiment, the interior of the grinding cylinder 4 is provided with frosting 401 .
[0026] Specifically, in this embodiment, a slide groove 101 is symmetrically opened on the upper end of the workbench 1, a slider 601 matching the slide groove 101 is fixedly connected to the lower left end of the mounting seat 6, and wheels 602 are rotatably installed on both front and rear ends of the right side of the mounting seat 6.
[0027] Specifically, in this embodiment, a receiving groove 603 is provided at the left end of the mounting seat 6, and the specifications of the receiving groove 603 match those of the grinding seat 3. A sealing plate 11 is provided inside the receiving groove 603, and the upper end of the sealing plate 11 is fixedly connected to the output end of the telescopic cylinder 10, and the telescopic cylinder 10 is fixedly installed in the middle of the upper end of the mounting seat 6. After the grinding is completed, the fixing mechanism 12 is reset, and the driving motor 7 is started, and the driving motor 7 drives the threaded screw 8 to rotate, and the threaded screw 8 then drives the sleeve 9 to move, thereby driving the mounting seat 6 to move toward the grinding seat 3, and storing the grinding seat 3 in the receiving groove 603, and then the telescopic cylinder 10 is started, and the telescopic cylinder 10 drives the sealing plate 11 to press down, so that the sealing plate 11 closes the upper end of the grinding cylinder 3, preventing external dust and water stains from entering the interior of the grinding cylinder 4, and also preventing the frosting 401 inside the grinding cylinder 4 from leaking, so that the solenoid valve core can be polished later.
[0028] The working principle of the utility model is as follows: the staff places the solenoid valve to be polished in the positioning groove 1206 of the placement plate 1205, leads the valve core through the positioning groove 1206, and then starts the fixed cylinder 1201, and the fixed cylinder 1201 drives the pressure plate 1203 to press down. When the lower end of the placement plate 1205 contacts the upper end of the polishing seat 3, the valve core enters the polishing tube 4 and fixes the solenoid valve through the pressure plate 1203. Then, the rotating mechanism 5 is started, and the driving gear 503 is driven to rotate by the rotating motor 501. After the driving gear 503 rotates, it drives other driven gears 505 to rotate through the transmission chain 506. The driven gear 505 then drives the polishing tube 4 to rotate through the rotating block 504, so that the frosting inside the polishing tube 4 can polish the surface of the valve core, thereby reducing the difficulty of polishing the solenoid valve core and improving the polishing efficiency of the solenoid valve core.
[0029] When the grinding is completed, the fixing mechanism 12 is reset and the driving motor 7 is started. The driving motor 7 drives the threaded screw 8 to rotate, and the threaded screw 8 drives the sleeve 9 to move, thereby driving the mounting seat 6 to move toward the grinding seat 3, and storing the grinding seat 3 in the storage groove 603. Then the telescopic cylinder 10 is started, and the telescopic cylinder 10 drives the sealing plate 11 to be pressed down, so that the sealing plate 11 closes the upper end of the grinding tube 3 to prevent external dust and water stains from entering the interior of the grinding tube 4. It is also used to prevent the grinding 401 inside the grinding tube 4 from leaking, so that the solenoid valve core can be polished later.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A solenoid valve core abrasive flow deburring device, characterized in that: The invention comprises a workbench (1), wherein the left and right sides of the lower end of the workbench (1) are fixedly connected to support legs (2), the upper end of the workbench (1) is provided with a grinding seat (3) and a mounting seat (6), the upper end of the grinding seat (3) is provided with a plurality of groups of rotating grooves (301), a grinding cylinder (4) is arranged inside the rotating groove (301), the lower end of the grinding cylinder (4) is connected to a rotating mechanism (5), the rotating mechanism (5) is mounted on the lower end of the workbench (1), a driving motor (7) is arranged on the right side of the mounting seat (6), the driving motor (7) is fixedly mounted on the upper end of the workbench (1), the output end of the driving motor (7) is fixedly connected to a threaded screw (8), the left end of the threaded screw (8) is threadedly connected to a sleeve (9), the left end of the sleeve (9) is fixedly connected to the mounting seat (6), and a fixing mechanism (12) is arranged on the left side of the upper end of the mounting seat (6); The rotating mechanism (5) comprises a rotating motor (501), a mounting plate (502) and a rotating block (504); the rotating motor (501) is fixedly mounted on the upper left side plate of the mounting plate (502); the upper right side plate of the mounting plate (502) is fixedly connected to the lower end of the workbench (1); the output end of the rotating motor (501) is fixedly connected to a driving gear (503); the upper end of the rotating block (504) is fixedly connected to the lower end of the grinding cylinder (4); the rotating block (504) is rotatably mounted inside the rotating groove (301); the lower end of the rotating block (504) is fixedly connected to a driven gear (505); and a plurality of driven gears (505) are all transmission-connected to the driving gear (503) via a transmission chain (506).
2. The abrasive flow deburring device for a solenoid valve core according to claim 1, characterized in that: The fixing mechanism (12) comprises a fixing cylinder (1201) and a mounting frame (1202); the lower end of the mounting frame (1202) is fixedly connected to the upper end of the mounting seat (6); the upper end of the mounting frame (1202) is fixedly mounted with the fixing cylinder (1201); the output end of the fixing cylinder (1201) passes through the top plate of the mounting frame (1202) and is fixedly connected with a pressing plate (1203); a pair of elastic telescopic rods (1204) are symmetrically mounted at the lower end of the pressing plate (1203); the lower ends of the elastic telescopic rods (1204) are fixedly connected with a placement plate (1205); and the upper end of the placement plate (1205) is provided with a plurality of groups of positioning grooves (1206).
3. The abrasive flow deburring device for a solenoid valve core according to claim 2, characterized in that: The number of the positioning grooves (1206) is consistent with the number of the rotation grooves (301), and the positioning grooves (1206) and the rotation grooves (301) are vertically coaxially arranged.
4. The abrasive flow deburring device for a solenoid valve core according to claim 1, characterized in that: The grinding cylinder (4) is provided with grinding sand (401) inside.
5. The abrasive flow deburring device for a solenoid valve core according to claim 1, characterized in that: A slide groove (101) is symmetrically provided at the upper end of the workbench (1), a slider (601) matching the slide groove (101) is fixedly connected to the lower left end of the mounting seat (6), and wheels (602) are rotatably installed at both the front and rear ends of the right side of the mounting seat (6).
6. The abrasive flow deburring device for a solenoid valve core according to claim 1, characterized in that: A receiving groove (603) is provided at the left end of the mounting seat (6), the specifications of the receiving groove (603) match those of the grinding seat (3), a sealing plate (11) is provided inside the receiving groove (603), the upper end of the sealing plate (11) is fixedly connected to the output end of the telescopic cylinder (10), and the telescopic cylinder (10) is fixedly mounted at the middle part of the upper end of the mounting seat (6).
Citation Information
Cited By
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