Mounting mechanism and hush pipe replacement platform
By designing a installation mechanism that contains sliding components, fastening components, extrusion components, rotating components, and extension components, the problem of artificial lifting of the deviation of artificially lifts up the sound tube welding, and the polishing component of the platform is replaced by the muffled tube. The polishing operation at the welding site improves welding quality and efficiency.
Patent Information
- Application Number
- CN202421211612.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Manually lifting silencer tubes are prone to deviations when welding, resulting in uneven welding, and manual grinding of the welding points after welding is more troublesome.
A installation mechanism is designed, including sliding components, fastening components, extruded components, rotating components, and extension components. Through the combination of these components, the clamping and welding of the exhaust pipe and the muffled tube can be achieved. The exhaust pipe regulate welding angle. At the same time, it provides an automatic voice tube replacement platform, including polishing components, and automatically polishing at the welding at the weld by adjusting the components and polishing components.
Through the use of the installation mechanism, the welding quality is improved, the occurrence of welding is reduced, and the polishing part of the platform is replaced by the muffled tube, which simplifies the polishing operation of the welding place, reducing the complexity and time of manual operation.
Smart Images
Figure CN222404840U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silencer pipe installation, in particular to a mounting mechanism and a silencer pipe replacement platform. Background Art
[0002] The car muffler is a component of the car exhaust system, used to reduce engine exhaust noise and exhaust gas. The muffler is usually made of metal and contains a series of sound insulation materials and sound insulation structures inside, which reduces noise by reflecting, absorbing and dissipating sound waves. Its design and construction can be adjusted according to different car models and performance requirements to achieve the best noise reduction effect.
[0003] However, after long-term use of the car, the muffler will rust and damage, so it needs to be replaced. When replacing it, the two ends of the muffler need to be cut and separated from the exhaust pipe, and then the new muffler is installed by welding. However, the welding process requires manual alignment of the muffler and the exhaust pipe. The manual lifting of the muffler for welding is prone to deviation, resulting in uneven welding. In addition, the manual grinding of the weld after welding is troublesome, so the above problems need to be solved. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above-mentioned prior art problems, the present utility model is proposed.
[0006] The utility model aims to provide a mounting mechanism, which aims to solve the problem that the way of manually lifting the silencer pipe for welding is prone to deviation, thus causing uneven welding.
[0007] In order to solve the technical problem that the manual lifting and welding of the silencer pipe is prone to deviation, thus causing uneven welding, the utility model provides the following technical solutions: an installation mechanism, which includes:
[0008] The fixing component includes a base, a sliding component arranged on the base, a fastening component arranged on the sliding component, an extrusion component arranged on the fastening component, a rotation component arranged on the extrusion component, an extension component arranged on the extrusion component, an exhaust pipe arranged on the extrusion component, and a silencer pipe arranged between the exhaust pipes.
[0009] As a preferred solution of the installation mechanism of the utility model, the sliding assembly includes a fixed platform arranged on the base, a sliding groove arranged on the base, a movable platform arranged on the sliding groove, and a threaded rod arranged on the sliding groove.
[0010] As a preferred solution of the installation mechanism of the utility model, the fastening assembly includes a bearing ring arranged on the fixed platform and the movable platform, a rotating shaft arranged on the bearing ring, an opening and closing ring arranged on the rotating shaft, and bolts arranged between the opening and closing ring and the bearing ring.
[0011] As a preferred solution of the installation mechanism of the utility model, the extrusion assembly includes an arc plate arranged on the bearing ring, a sliding rod arranged on the opening and closing ring, an extrusion plate arranged on the sliding rod, and an extrusion rod arranged on the opening and closing ring.
[0012] As a preferred solution of the installation mechanism of the utility model, wherein: the rotating assembly includes a mounting groove arranged on the arc plate and the extrusion plate, and a rotating column arranged on the rotating groove.
[0013] As a preferred solution of the installation mechanism of the utility model, the extension component includes a telescopic rod arranged on the arc plate, a connecting plate arranged on the telescopic rod, a roller arranged on the connecting plate, and a spring arranged on the telescopic rod.
[0014] As a preferred solution of the installation mechanism of the utility model, the connecting plate and the arc-shaped plate have the same curvature, and the roller and the rotating column have the same diameter and are on the same straight line.
[0015] The beneficial effects of the installation mechanism of the utility model are as follows: through the coordinated use of the sliding component, the fastening component, the extrusion component, the rotating component, and the extension component, the exhaust pipe and the muffler pipe can be clamped and fixed, and the muffler pipe and the exhaust pipe can be aligned to improve the welding quality, and the exhaust pipe can be rotated during the welding process to adjust the welding angle.
[0016] Another object of the utility model is to provide a muffler pipe replacement platform, which aims to solve the problem that manual grinding of the welding position after welding is completed is relatively troublesome.
[0017] In order to solve the technical problem that the manual grinding operation of the welding point after the above-mentioned welding is completed is rather troublesome, the utility model also provides the following technical solution: a silencer pipe replacement platform, which includes a mounting mechanism; and a grinding component, including an adjustment component arranged on the opening and closing ring, and a grinding component arranged on the adjustment component.
[0018] As a preferred solution of the silencer pipe replacement platform of the utility model, the adjustment component includes a moving rod arranged on the opening and closing ring, a fixing plate arranged on the moving rod, a limiting groove arranged on the moving rod, and a limiting rod arranged on the opening and closing ring.
[0019] As a preferred solution of the silencer pipe replacement platform of the utility model, the grinding assembly includes a sliding rod 2 arranged on the fixed plate, an abutment block arranged on the sliding rod 2, sandpaper arranged on the abutment block, and an extrusion rod 2 arranged on the fixed plate.
[0020] The beneficial effect of the silencer replacement platform of the utility model is that when the welding point needs to be polished, the fixing plate can be extended above the welding point, and then the limiting rod can be abutted against the limiting groove to fix its position, and then the extrusion rod can be rotated to make the sandpaper on the abutting block abut against the welding point, and then the exhaust pipe can be rotated to realize the sandpaper polishing of the welding point between the exhaust pipe and the silencer. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0022] Figure 1 It is a schematic diagram of the overall appearance of the three-dimensional structure of the utility model.
[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the sliding component in the utility model.
[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the fastening assembly in the utility model.
[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the extrusion component, the rotation component and the extension component in the utility model.
[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the adjusting component and the grinding component in the utility model. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0029] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0030] Example 1
[0031] Reference Figure 1 , which is the first embodiment of the utility model, and this embodiment provides a mounting mechanism, which includes a fixing component 100, including a base 101, a sliding component 102 mounted on the base 101, a fastening component 103 mounted on the sliding component 102, an extrusion component 104 mounted on the fastening component 103, a rotating component 105 mounted on the extrusion component 104, an extension component 106 mounted on the extrusion component 104, an exhaust pipe 107 placed on the extrusion component 104, and a silencer pipe 108 located between the exhaust pipes 107.
[0032] In summary, by operating the sliding component 102 and adjusting the fastening component 103 to a suitable position, the cut exhaust pipe 107 can be placed on the fastening component 103, and then the extrusion component 104 is operated to fix the exhaust pipe 107, and then the muffler 108 is placed on the extension component 106, and the sliding component is operated again to make the exhaust pipe 107 and the muffler 108 fit together. At this time, the muffler 108 and the exhaust pipe 107 can be welded. During the welding process, the muffler 108 and the exhaust pipe 107 can be rotated by rotating the component to facilitate welding.
[0033] Example 2
[0034] Reference Figures 2 to 4 , which is the second embodiment of the utility model. Different from the previous embodiment, it also includes a fixing component 100, including a base 101, a sliding component 102 installed on the base 101, a fastening component 103 installed on the sliding component 102, an extrusion component 104 installed on the fastening component 103, a rotating component 105 installed on the extrusion component 104, an extension component 106 installed on the extrusion component 104, an exhaust pipe 107 placed on the extrusion component 104, and a silencer pipe 108 located between the exhaust pipes 107.
[0035] Furthermore, the sliding assembly 102 includes a fixed platform 102a fixedly connected to the base 101, a sliding groove 102b opened on the base 101, a movable platform 102c slidably connected to the sliding groove 102b, and a threaded rod 102d rotatably connected to the sliding groove 102b, the threaded rod 102d passes through the movable platform 102c and is rotatably connected to the sliding groove 102b, the threaded rod 102d is threadedly connected to the movable platform 102c, and rotating the threaded rod 102d can cause the movable platform 102c to slide along the sliding groove 102b.
[0036] Furthermore, the fastening assembly 103 includes a supporting ring 103a fixedly connected to the fixed platform 102a and the movable platform 102c, a rotating shaft 103b fixedly connected to the supporting ring 103a, an opening and closing ring 103c rotatably connected to the rotating shaft 103b, and a bolt 103d arranged between the opening and closing ring 103c and the supporting ring 103a. When the opening and closing ring 103c and the supporting ring 103a are closed, they can be fixed by tightening the bolt 103d.
[0037] Furthermore, the extrusion assembly 104 includes an arc-shaped plate 104a fixedly connected to the supporting ring 103a, a sliding rod 104b slidably connected to the opening and closing ring 103c, an extrusion plate 104c fixedly connected to the sliding rod 104b, and an extrusion rod 104d threadedly connected to the opening and closing ring 103c. By rotating the extrusion rod 104d, the extrusion plate 104c can be pushed to apply an extrusion force to the exhaust pipe 107.
[0038] Furthermore, the rotating assembly 105 includes a mounting groove 105a opened on the arc plate 104a and the extrusion plate 104c, a rotating column 105b rotatably connected to the mounting groove 105a, and the exhaust pipe 107 abuts against the rotating column 105b, so that when the exhaust pipe 107 is fixed between the extrusion plate 104c and the arc plate 104a, the rotation of the exhaust pipe 107 can be achieved through the rotating column 105b.
[0039] Further, the extension assembly 106 includes a telescopic rod 106a slidably connected to the arc plate 104a, a connecting plate 106b fixedly connected to the telescopic rod 106a, a roller 106c rotatably connected to the connecting plate 106b, and a spring 106d sleeved on the outer side of the telescopic rod 106a. The connecting plate 106b has the same curvature as the arc plate 104a, and the roller 106c has the same diameter as the rotating column 105b and is on the same straight line, and both ends of the muffler 108 abut against the roller 106c.
[0040] When the new muffler pipe 108 needs to be welded to the cut exhaust pipe 107, the threaded rod 102d is first rotated to adjust the distance between the fixed platform 102a and the movable platform 102c, and the opening and closing ring 103c is opened to place the exhaust pipe 107 on the curved plate 104a so that the exhaust pipe 107 abuts against the rotating column 105b, and then the opening and closing ring 103c is closed and the bolt 103d is tightened to close the opening and closing ring 103c and the supporting ring 103a, and then the extrusion rod 104d is rotated to close the opening and closing ring 103c and the supporting ring 103a. The rotating column 105b on the extrusion plate 104c applies an extrusion force to the exhaust pipe 107. At this time, the exhaust pipe 107 is clamped and fixed. Next, the two ends of the muffler 108 need to be placed on the connecting plate 106b. Then the threaded rod 102d can be rotated to make the two groups of clamped exhaust pipes 107 approach the muffler 108, so that the two ends of the muffler 108 are aligned with the exhaust pipe 107. At this time, the muffler 108 and the exhaust pipe 107 can be welded, and the exhaust pipe 107 can be rotated to adjust the angle to be welded.
[0041] Example 3
[0042] Reference Figure 5 , which is the third embodiment of the utility model, this embodiment further provides a muffler 108 replacement platform, including a grinding component 200, including an adjustment component 201 installed on the opening and closing ring 103c, and a grinding component 202 installed on the adjustment component 201.
[0043] Furthermore, the adjustment assembly 201 includes two groups of moving rods 201a slidably connected to the opening and closing ring 103c, a fixed plate 201b fixedly connected between the moving rods 201a, a limiting groove 201c opened on the moving rod 201a, and a limiting rod 201d threadedly connected to the opening and closing ring 103c. The moving rod 201a is fixed on the opening and closing ring 103c by rotating the limiting rod 201d to abut against the limiting groove 201c.
[0044] Furthermore, the grinding assembly 202 includes a sliding rod 202a slidably connected to the fixed plate 201b, an abutment block 202b fixedly connected to the sliding rod 202a, sandpaper 202c fixedly connected to the abutment block 202b, and an extrusion rod 202d threadedly connected to the fixed plate 201b, and the extrusion rod 202d is rotatably connected to the abutment block 202b. When the extrusion rod 202d is rotated, the abutment block 202b will be raised or lowered.
[0045] During use, when the welding of the silencer 108 and the exhaust pipe 107 is completed and the weld needs to be polished, the fixing plate 201b can be extended above the weld, and then the limiting rod 201d is abutted against the limiting groove 201c to fix its position, and then the squeezing rod 202d can be rotated to make the sandpaper 202c on the abutting block 202b abut against the weld, and then the exhaust pipe 107 is rotated to achieve the sandpaper 202c grinding of the weld between the exhaust pipe 107 and the silencer 108.
[0046] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0047] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0048] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0049] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A mounting mechanism, characterized in that: include, The fixing component (100) comprises a base (101), a sliding component (102) arranged on the base (101), a fastening component (103) arranged on the sliding component (102), an extrusion component (104) arranged on the fastening component (103), a rotation component (105) arranged on the extrusion component (104), an extension component (106) arranged on the extrusion component (104), an exhaust pipe (107) arranged on the extrusion component (104), and a silencer pipe (108) arranged between the exhaust pipes (107).
2. The mounting mechanism according to claim 1, characterized in that: The sliding assembly (102) comprises a fixed platform (102a) arranged on the base (101), a sliding groove (102b) arranged on the base (101), a movable platform (102c) arranged on the sliding groove (102b), and a threaded rod (102d) arranged on the sliding groove (102b).
3. The mounting mechanism according to claim 2, characterized in that: The fastening assembly (103) comprises a bearing ring (103a) arranged on a fixed platform (102a) and a movable platform (102c), a rotating shaft (103b) arranged on the bearing ring (103a), an opening and closing ring (103c) arranged on the rotating shaft (103b), and a bolt (103d) arranged between the opening and closing ring (103c) and the bearing ring (103a).
4. The mounting mechanism according to claim 3, characterized in that: The extrusion assembly (104) comprises an arc-shaped plate (104a) arranged on a carrying ring (103a), a sliding rod (104b) arranged on an opening and closing ring (103c), an extrusion plate (104c) arranged on the sliding rod (104b), and an extrusion rod (104d) arranged on the opening and closing ring (103c).
5. The mounting mechanism according to claim 4, characterized in that: The rotating assembly (105) comprises a mounting groove (105a) arranged on the arc plate (104a) and the extrusion plate (104c), and a rotating column (105b) arranged on the mounting groove (105a).
6. The mounting mechanism according to claim 4 or 5, characterized in that: The extension assembly (106) comprises a telescopic rod (106a) arranged on the arc-shaped plate (104a), a connecting plate (106b) arranged on the telescopic rod (106a), a roller (106c) arranged on the connecting plate (106b), and a spring (106d) arranged on the telescopic rod (106a).
7. The mounting mechanism according to claim 6, characterized in that: The connecting plate (106b) and the arc plate (104a) have the same curvature, and the roller (106c) and the rotating column (105b) have the same diameter and are on the same straight line.
8. A muffler replacement platform, characterized in that: It comprises the installation mechanism as claimed in any one of claims 1 to 7; and a grinding component (200), comprising an adjustment component (201) arranged on an opening and closing ring (103c), and a grinding component (202) arranged on the adjustment component (201).
9. The muffler pipe replacement platform according to claim 8, characterized in that: The adjustment component (201) comprises a moving rod (201a) arranged on an opening and closing ring (103c), a fixing plate (201b) arranged on the moving rod (201a), a limiting groove (201c) arranged on the moving rod (201a), and a limiting rod (201d) arranged on the opening and closing ring (103c).
10. The muffler pipe replacement platform according to claim 9, characterized in that: The grinding assembly (202) comprises a second sliding rod (202a) arranged on a fixed plate (201b), an abutment block (202b) arranged on the second sliding rod (202a), sandpaper (202c) arranged on the abutment block (202b), and a second squeezing rod (202d) arranged on the fixed plate (201b).