Novel efficient material distribution device

By designing a new high -efficiency fabric device, the non -perforated area and the outlet hole of the splitter can be used to achieve scattered points, and the vibration module is avoided by the vibration module. Tile molding quality.

CN222406369UActive Publication Date: 2025-01-28GUANGDONG HONGHAI CERAMIC IND DEV +4
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Patent Information

Application Number
CN202420907048.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-28
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The prior art cannot realize the operation of glaze dry-grain fabrics on the surface of ceramic tile embryos, and can only realize the operation of the whole fabrics.

Method used

A new type of high -efficiency fabric device is designed, including racks, feeding modules, feeding buckets, signs and vibration modules. The material is dispersed through the design of the non -perforated area and the outlet hole. The vibration module is coordinated by driving the cylinder and the moving rod to achieve the vibration of the splitter to avoid the dry grains of the glaze.

Benefits of technology

The uniform distribution of dry grains and scattered points of the dry grains of the glaze is realized, the quality of the tile molding is improved, the dispenation holes are blocked, and the normal work of the equipment is guaranteed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of ceramic tile production equipment, and particularly discloses a novel efficient distributing device which comprises a rack, a feeding module is arranged in the rack, a first supporting rod and a second supporting rod are arranged on the two sides of the upper surface of the rack respectively, and a discharging hopper is arranged between the first supporting rod and the second supporting rod. A discharging port of the discharging hopper faces the feeding module, the discharging port of the discharging hopper is provided with a distributor, the distributor comprises a plate body, a mounting hole, a limiting hole and a discharging hole, during material distribution operation, glaze dry particles are poured into the discharging hopper firstly, the subsequent glaze dry particles can enter each hole-free area in the distributor from the discharging port of the discharging hopper, and then the glaze dry particles are discharged from the discharging port of the discharging hopper; when the glaze dry particles in the non-porous area are accumulated to a certain amount subsequently, the glaze dry particles can be discharged in a scattered mode through the discharging holes, and due to the fact that the multiple discharging holes are formed in the distributor and evenly distributed in the distributor, the glaze dry particles can be discharged in a scattered mode, and meanwhile even distribution of the glaze dry particles can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile production equipment, in particular to a novel high-efficiency material distribution device. Background Art

[0002] After a certain thickness of glaze dry particles are laid on the surface of the ceramic tile body, sintering is performed, and a crystallization effect will be formed on the surface of the ceramic tile. This kind of ceramic tile finished product is beautiful and elegant, with excellent decorative effect, and is very popular among consumers. In the production process of this kind of ceramic tile, the distribution process of dry materials is extremely important. Whether the distribution is uniform and whether the thickness of dry materials is constant are the decisive factors affecting the quality of ceramic tile molding. For example, Chinese patent CN217599882U discloses a dry particle distribution machine, including a main material bin for dry particle discharge, a feeding belt for conveying dry particle discharge, and a conveying belt for conveying ceramic tile blanks. A feeding flat-mouthed tube is installed between the feeding belt and the conveying belt. The upper port of the feeding flat-mouthed tube is located below the discharge end of the feeding belt, and the lower port of the feeding flat-mouthed tube is located above the conveying belt. A vibrating screen for uniform distribution of dry particles is installed between the conveying belt and the lower port.

[0003] When the above-mentioned distribution machine is performing the distribution operation, all the glaze dry particles are directly sent from the discharge bin to the discharge belt at one time, and then sent from the discharge belt to the discharge flat-mouth pipe, and finally the glaze dry particles are distributed once through the discharge flat-mouth pipe. When scattered distribution operations are required on the surface of the tile blank, this equipment cannot realize it, and can only realize the overall distribution operation on the tile surface. Utility Model Content

[0004] In order to overcome the defects of the prior art, the utility model provides a novel and efficient material distribution device.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a new type of high-efficiency material distribution device, including a frame, a feeding module, a drop hopper, a distributor and a vibration module, the feeding module is arranged inside the frame, the first support rod and the second support rod are respectively arranged on both sides of the upper surface of the frame, a drop hopper is arranged between the first support rod and the second support rod, the discharge port of the drop hopper faces the feeding module, the discharge port of the drop hopper is provided with a distributor, a vibration module is arranged on one side of the distributor, two ends of the vibration module are fixed on the first support rod and the second support rod close to the feeding module, and the working end of the vibration module faces the distributor.

[0006] The distributor includes a plate body, mounting holes, limiting holes and discharge holes. A plurality of mounting holes are provided on the inner upper side of the plate body, a hole-free zone is formed between two adjacent mounting holes, a plurality of limiting holes are provided at the lower part of the hole-free zone, and a plurality of discharge holes are evenly distributed on the edge of the plate body away from the mounting holes.

[0007] Specifically, the width of the distributor is greater than the width of the discharge port of the feeding module, the hole-free area and the discharge port of the drop hopper are on the same vertical plane, and the size of the hole-free area is equal to the size of the discharge port of the drop hopper.

[0008] Further description of the present scheme, the feeding module includes an active roller, a driven roller and a driving motor, the active roller is arranged at one end inside the frame, the driven roller is arranged at the other end inside the frame, the active roller and the driven roller are connected by a belt, the driving motor is arranged on the side of the frame close to the active roller, and the conveying end of the driving motor passes through the frame and is connected to the active roller.

[0009] Further description of the present scheme, the vibration module includes a transverse plate, a driving cylinder, a moving rod and a convex column, the transverse plate is arranged inside the frame, a plurality of driving cylinders are arranged on the side of the transverse plate close to the distributor, the output end of the driving cylinder faces the distributor, a moving rod is arranged at the output end of the driving cylinder, and a plurality of convex columns are arranged on the upper surface of the moving rod.

[0010] Further description of this solution: blocking modules are arranged on the upper surfaces of both sides of the frame, and the blocking modules include multiple L-shaped mounting seats and baffles. The L-shaped mounting seats are arranged on the upper surface, and a baffle is arranged on the side of the L-shaped mounting seats close to the drop hopper.

[0011] The beneficial effects of the utility model are:

[0012] 1. When the utility model is performing the distribution operation, the glaze dry particles are first poured into the hopper, and then the glaze dry particles can enter each non-porous area in the distributor from the discharge port of the hopper. Later, when the glaze dry particles in the non-porous area accumulate to a certain amount, they can be discharged at scattered points through the discharge holes. Because the distributor is provided with multiple discharge holes, the discharge holes are evenly distributed at the distributor, so that scattered point discharge can be achieved while ensuring the uniform distribution of the glaze dry particles.

[0013] 2. By providing a vibration module, the moving rod can be pushed by the driving cylinder. When the moving rod moves, the convex column can be driven to move toward the distributor, so that the convex column collides with the distributor, thereby realizing vibration through the collision with the distributor, so that the glaze dry particles can be better and more evenly distributed to the non-porous area, so that the discharge hole can be evenly discharged, and when the distributor vibrates, it can prevent the glaze dry particles from being blocked in the discharge hole, thereby ensuring the normal operation of the discharge hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the material placing machine of the utility model;

[0015] Figure 2 This is a side view of the overall structure of the concrete placing machine of the utility model;

[0016] Figure 3 This is the overall structural front view of the concrete placing machine of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the material distributor of the utility model;

[0018] Figure 5 It is a structural schematic diagram of the vibration module of the utility model.

[0019] As shown in the figure: frame 1, feeding module 2, active roller 21, driven roller 22, driving motor 23, belt 24, drop hopper 3, distributor 4, plate body 41, mounting hole 42, limit hole 43, discharge hole 44, non-hole area 45, vibration module 5, transverse plate 51, driving cylinder 52, moving rod 53, boss 54, first support rod 6, second support rod 7, blocking module 8, L-shaped mounting seat 81, baffle 82. DETAILED DESCRIPTION

[0020] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0021] As attached Figure 1 , 2 As shown in Figures 3, 4 and 5, the utility model provides a new type of efficient material distribution device, including a frame 1, a feeding module 2, a drop hopper 3, a distributor 4 and a vibration module 5. The feeding module 2 is arranged inside the frame 1, and the first support rod 6 and the second support rod 7 are respectively arranged on both sides of the upper surface of the frame 1. The drop hopper 3 is arranged between the first support rod 6 and the second support rod 7. The distributor 4 is arranged at the discharge port of the drop hopper 3, and the discharge port of the drop hopper 3 faces the feeding module 2. The material in the drop hopper 3 can enter the distributor 4, and then enter the feeding module 2 from the distributor 4.

[0022] The subsequent distributor 4 includes a plate body 41, a mounting hole 42, a limiting hole 43 and a discharge hole 44. A plurality of mounting holes 42 are provided on the inner upper side of the plate body 41, so that when the plate body 41 is installed, external screws can be arranged at the mounting holes 42, so that the plate body 41 can be fixed to the discharge hole of the drop hopper through the cooperation between the mounting holes 42 and the external screws;

[0023] A hole-free area 45 is formed between two adjacent mounting holes 42, and a plurality of limiting holes 43 are opened at the lower part of the hole-free area 45, so that pins can be arranged in the limiting holes 43, so that the plate 1 can be further limited by the pins, and a plurality of discharge holes 44 are evenly distributed on the edge of the plate body 41 away from the mounting holes 42.

[0024] When it is necessary to carry out a spreading operation on the surface of the tile body: the glaze dry particles can be first poured into the feed port of the hopper 3, and then the glaze dry particles enter the non-porous area 45 of the distributor 4 from the discharge port of the hopper 3. When the glaze dry particles in the non-porous area 45 accumulate to a certain amount, they can be discharged in scattered points through the discharge holes 44 arranged on the edge of the plate 41 away from the mounting hole 42. Because the discharge holes 44 are evenly distributed on the edge of the plate 1 of the distributor 4, the scattered point discharge can be achieved while ensuring the uniform distribution of the glaze dry particles.

[0025] It should be noted that the width of the distributor 4 is greater than the width of the discharge port of the feeding module 2 , the non-porous area 45 and the discharge port of the hopper 3 are on the same vertical plane, and the size of the non-porous area 45 is equal to that of the discharge port of the hopper 3 .

[0026] As attached Figure 1 , 2 As shown in , 3, 4 and 5, a vibration module 5 is subsequently arranged on one side of the distributor 4, and both ends of the vibration module 5 are fixed on the first support rod 6 and the second support rod 7 close to the feeding module 2, and the working end of the vibration module 5 faces the distributor 4.

[0027] The vibration module 5 includes a transverse plate 51, a driving cylinder 52, a moving rod 53 and a protruding column 54. The transverse plate 51 is arranged inside the frame 1. A plurality of driving cylinders 52 are arranged on one side of the transverse plate 51 close to the distributor 4. The output end of the driving cylinder 52 faces the distributor 4. A moving rod 53 is arranged at the output end of the driving cylinder 52. A plurality of protruding columns 54 are arranged on the upper surface of the moving rod 53.

[0028] By providing a vibration module 5, the driving cylinder 52 can be started to push the moving rod 53 at the output end of the driving cylinder 52. When the moving rod 53 moves, the boss 54 can be driven to move toward the divider 4, so that the boss 54 collides with the divider 4. In this way, the boss 54 can collide with the side of the divider 4 away from the discharge hole 44 to achieve vibration, so that the glaze dry particles can be better and more evenly distributed in the non-porous area 45, so that the discharge hole 44 can be evenly discharged. When the divider 4 vibrates, the glaze dry particles can be prevented from being blocked in the discharge hole 44, thereby ensuring the normal operation of the discharge hole 44.

[0029] As attached Figure 1 , 2As shown in Figures 3, 4 and 5, the subsequent feeding module 2 includes an active roller 21, a driven roller 22 and a driving motor 23. The active roller 21 is arranged at one end inside the frame 1, and the driven roller 22 is arranged at the other end inside the frame 1. The active roller 21 and the driven roller 22 are connected by a belt. The driving motor 23 is arranged on the side of the frame 1 close to the active roller 21. The conveying end of the driving motor 23 passes through the frame 1 and is connected to the active roller 21, and the transportation line of the external tile blank is arranged at the lower part of the feeding module 2.

[0030] When the glaze dry particles fall from the discharge hole 44 of the distributor 4 to the surface of the feeding module 2, the driving motor 23 can be used to drive the active roller 21 to rotate. Subsequently, the active roller 21 is connected to the driven roller 22 through the belt 24. When the active roller 21 rotates, the driven roller 22 can be driven to move through the belt 24. The rotation of the active roller 21 and the driven roller 22 ensures the normal operation of the belt 24, so that the glaze dry particles on the belt 24 can be moved, and the glaze dry particles can be delivered to the surface of the external tile body through the belt 24.

[0031] As attached Figure 1 , 2 As shown in , 3, 4 and 5, the upper surfaces of both sides of the frame 1 are provided with blocking modules 8, and the blocking modules 8 include a plurality of L-shaped mounting seats 81 and baffles 82. The L-shaped mounting seats 81 are provided on the upper surface, and the baffles 82 are provided on the side of the L-shaped mounting seats 81 close to the drop hopper 3;

[0032] By providing the blocking module 8, the glaze dry particles can be blocked by the baffle of the blocking module 8, thereby preventing the glaze dry particles from falling outside the distribution device when moving.

[0033] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A novel high-efficiency material distribution device, comprising a frame (1), a feeding module (2), a material drop hopper (3), a material distributor (4) and a vibration module (5), characterized in that: A feeding module (2) is arranged inside the frame (1), a first support rod (6) and a second support rod (7) are arranged on both sides of the upper surface of the frame (1), a hopper (3) is arranged between the first support rod (6) and the second support rod (7), the discharge port of the hopper (3) faces the feeding module (2), a distributor (4) is arranged at the discharge port of the hopper (3), a vibration module (5) is arranged on one side of the distributor (4), two ends of the vibration module (5) are fixed on the first support rod (6) and the second support rod (7) close to the feeding module (2), and the working end of the vibration module (5) faces the distributor (4).

2. A novel and efficient material distribution device according to claim 1, characterized in that: The distributor (4) comprises a plate body (41), mounting holes (42), limiting holes (43) and discharge holes (44); a plurality of mounting holes (42) are provided on the upper inner side of the plate body (41); a non-hole area (45) is formed between two adjacent mounting holes (42); a plurality of limiting holes (43) are provided at the lower part of the non-hole area (45); and a plurality of discharge holes (44) are evenly distributed at the edge of the plate body (41) away from the mounting holes (42).

3. A novel and efficient material distribution device according to claim 2, characterized in that: The width of the distributor (4) is greater than the width of the discharge port of the feeding module (2), the hole-free area (45) and the discharge port of the drop hopper (3) are located on the same vertical plane, and the size of the hole-free area (45) is equal to the size of the discharge port of the drop hopper (3).

4. A novel and efficient material distribution device according to claim 1, characterized in that: The feeding module (2) comprises a driving roller (21), a driven roller (22) and a driving motor (23); the driving roller (21) is arranged at one end inside the frame (1); the driven roller (22) is arranged at the other end inside the frame (1); the driving roller (21) and the driven roller (22) are connected via a belt (24); a driving motor (23) is arranged on a side of the frame (1) close to the driving roller (21); a conveying end of the driving motor (23) passes through the frame (1) and is connected to the driving roller (21).

5. A novel and efficient material distribution device according to claim 1, characterized in that: The vibration module (5) comprises a transverse plate (51), a driving cylinder (52), a moving rod (53) and a convex column (54); the transverse plate (51) is arranged inside the frame (1); a plurality of driving cylinders (52) are arranged on one side of the transverse plate (51) close to the distributor (4); an output end of the driving cylinder (52) faces the distributor (4); a moving rod (53) is arranged at the output end of the driving cylinder (52); and a plurality of convex columns (54) are arranged on the upper surface of the moving rod (53).

6. A novel and efficient material distribution device according to claim 1, characterized in that: Blocking modules (8) are provided on the upper surfaces of both sides of the frame (1), and the blocking modules (8) include a plurality of L-shaped mounting seats (81) and baffles (82). The L-shaped mounting seats (81) are provided on the upper surface, and a baffle (82) is provided on a side of the L-shaped mounting seats (81) close to the drop hopper (3).

Citation Information

Patent Citations

  • Dry particle distributing machine

    CN217599882U