Prefabricated concrete component turnover device

Abstract

The utility model discloses a precast concrete component turnover device, and relates to the technical field of precast concrete components. The device comprises a base, a moving mechanism is fixedly installed at the top of the base, bearing blocks are symmetrically and fixedly installed at the top of the base and located on the two sides of the moving mechanism, a power mechanism is fixedly installed at the top of the base and located on one side of the moving mechanism, and two containing assemblies are fixedly installed at the top of the power mechanism; a limiting assembly is slidably mounted at one end of the containing assembly. The two containing assemblies are driven by the driving power mechanism to rotate, then an operator can detect the quality of a prefabricated part, the problems of low overturning efficiency and low speed caused by manual overturning of workers are solved, the operator can conveniently detect the two faces of a component body, and the working efficiency is improved. In addition, the containing assembly can provide certain protection for overturning of the prefabricated part, and therefore the situation that the part body is damaged due to collision in the overturning process is avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of prefabricated components, and in particular relates to a turning device for a concrete prefabricated component. Background Art

[0002] Precast concrete components are building components made in advance in factories using concrete as the basic material, including beams, slabs, columns and building decoration accessories, etc. They refer to assembled concrete components that have been completed before installation on the construction site. Common ones include precast concrete floor slabs, concrete box beams for bridges, precast concrete roof beams for industrial plants, culvert frames, precast concrete piles for foundation treatment, etc. After the production of precast concrete components, they need to be turned over in order to inspect the quality of both sides and improve the production yield.

[0003] However, after the production of precast concrete components, one to three workers manually flip the component body. During this process, bumps often occur, which can easily cause damage to the corners of the component body. In addition, the component body is bulky, and the manual flipping speed of workers is slow and inefficient, which affects the inspection of the front and back sides of the component body.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a precast concrete component turning device to overcome the above technical problems existing in the existing related technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses a concrete precast component turning device, comprising a base, a moving mechanism is fixedly installed on the top of the base, bearing blocks are symmetrically fixedly installed on the top of the base and on both sides of the moving mechanism, a power mechanism is fixedly installed on the top of the base and on one side of the moving mechanism, two containing assemblies are fixedly installed on the top of the power mechanism, a limiting assembly is slidably installed on one end of the containing assembly, a precast component is arranged between the two limiting assemblies, and the top of the moving mechanism is on the same horizontal plane as the top of the moving mechanism and the bottom of the inner cavity of the containing assembly.

[0008] Furthermore, the base includes a workbench, and support legs are fixedly installed at four corners of the bottom of the workbench.

[0009] Furthermore, the moving mechanism includes a driving motor, which is fixedly mounted on the top of the workbench, and a first synchronous wheel is fixedly mounted on the output end of the driving motor, a synchronous belt is rotatably mounted on the circumferential surface of the first synchronous wheel, and a second synchronous wheel is rotatably mounted on the end of the synchronous belt away from the first synchronous wheel.

[0010] Furthermore, a rotating rod is fixedly installed at the axis of the second synchronous wheel, and first pulleys are fixedly installed at both ends of the rotating rod. A belt is rotatably installed on the circumferential surface of the first pulley, and a second pulley is rotatably installed on the end of the belt away from the first pulley, and the two first pulleys and the two second pulleys are rotatably installed with the base, and the belt and the supporting block are on the same horizontal plane.

[0011] Furthermore, the power mechanism includes a servo motor, which is fixedly mounted on the top of the workbench. An output rod is fixedly mounted on the output end of the servo motor. A support frame for supporting the output rod is fixedly mounted on the top of the workbench. The circumferential surface of the output rod is fixedly mounted to the two containing components.

[0012] Furthermore, the limiting assembly includes a limiting plate, which is slidably mounted inside the containing assembly, and a sliding rod is fixedly mounted on one end of the limiting plate, and the sliding rod is fixedly mounted on the output end of the telescopic rod, and the telescopic rod is fixedly mounted on the containing assembly.

[0013] The utility model has the following beneficial effects:

[0014] The utility model drives the two containing assemblies to rotate by driving the power mechanism, and then the operator can test the quality of the prefabricated component, thereby avoiding the problems of manual flipping by workers, low flipping efficiency and slow speed, and facilitating the staff to test both sides of the component body. In addition, the containing assemblies can provide certain protection for the flipping of the prefabricated component, thereby avoiding the component body from being damaged due to collision during the flipping process.

[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 This is a three-dimensional structural diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of a workbench of the utility model;

[0019] Figure 3 It is a schematic diagram of the synchronous belt of the utility model;

[0020] Figure 4 This is a schematic diagram of the first pulley of the utility model;

[0021] Figure 5 It is a schematic diagram of the limiting plate of the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Base; 101. Workbench; 102. Support leg; 2. Moving mechanism; 201. Driving motor; 202. First synchronous wheel; 203. Synchronous belt; 204. Second synchronous wheel; 205. Rotating rod; 206. First pulley; 207. Belt; 208. Second pulley; 3. Carrying block; 4. Power mechanism; 401. Servo motor; 402. Output rod; 403. Support frame; 5. Holding assembly; 6. Limiting assembly; 601. Limiting plate; 602. Sliding rod; 603. Telescopic rod; 7. Prefabricated component. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0026] See also Figure 1-Figure 5As shown, the utility model is a concrete precast component turning device, including a base 1, a moving mechanism 2 is fixedly installed on the top of the base 1, bearing blocks 3 are symmetrically fixedly installed on the top of the base 1 and on both sides of the moving mechanism 2, a power mechanism 4 is fixedly installed on the top of the base 1 and on one side of the moving mechanism 2, two containing components 5 are fixedly installed on the top of the power mechanism 4, a limiting component 6 is slidably installed on one end of the containing component 5, a precast component 7 is arranged between the two limiting components 6, and the top of the moving mechanism 2 is on the same horizontal plane as the top of the moving mechanism 2 and the bottom of the inner cavity of the containing component 5.

[0027] First, the prefabricated component 7 after production is placed on the containing component 5. At this time, the bottom of the prefabricated component 7 is in contact with the top of the moving mechanism 2. Then, one side of the prefabricated component 7 can be inspected. When it is necessary to inspect the other side of the prefabricated component 7, the prefabricated component 7 needs to be turned over. First, the moving mechanism 2 will be driven to drive the prefabricated component 7 in contact therewith to move. At the same time, the prefabricated component 7 will move along the direction of the two containing components 5 on the bearing block 3, so that one end of the prefabricated component 7 can be completely stopped on the inner wall of the two containing components 5. At this time, the two limiting components 6 are driven to approach the position of the prefabricated component 7, and then until the two limiting components 6 can fit with the outer surface of the prefabricated component 7 and fix it to prevent the prefabricated component 7 from sliding when flipping. Then, the power mechanism 4 will drive the two fixed containing components 5 to rotate. Then, the operator can inspect the quality of the prefabricated component 7 to avoid manual flipping by workers. The flipping efficiency is high and the speed is fast, which is convenient for the staff to inspect both sides of the component body.

[0028] Thus, the two containing components 5 are driven to rotate by the driving power mechanism 4, and then the operator can check the quality of the prefabricated component 7, thereby avoiding the problems of manual flipping by workers, low flipping efficiency, and slow speed, and facilitating the staff to inspect both sides of the component body. In addition, the containing component 5 can provide certain protection for the flipping of the prefabricated component 7, thereby avoiding the damage of the component body due to collision during the flipping process.

[0029] In one embodiment, for the above-mentioned base 1, the base 1 includes a workbench 101, and support legs 102 are fixedly installed at four corners of the bottom of the workbench 101 respectively.

[0030] The supporting legs 102 support the workbench 101 to ensure stable operation of the precast concrete component turning device.

[0031] In one embodiment, for the above-mentioned moving mechanism 2, the moving mechanism 2 includes a driving motor 201, the driving motor 201 is fixedly installed on the top of the workbench 101, and a first synchronous wheel 202 is fixedly installed on the output end of the driving motor 201. A synchronous belt 203 is rotatably installed on the circumferential surface of the first synchronous wheel 202, and a second synchronous wheel 204 is rotatably installed on the end of the synchronous belt 203 away from the first synchronous wheel 202.

[0032] A rotating rod 205 is fixedly installed at the axis of the second synchronous wheel 204, and first pulleys 206 are fixedly installed at both ends of the rotating rod 205. A belt 207 is rotatably installed on the circumferential surface of the first pulley 206, and a second pulley 208 is rotatably installed on the end of the belt 207 away from the first pulley 206, and the two first pulleys 206 and the two second pulleys 208 are rotatably installed with the base 1, and the belt 207 and the supporting block 3 are on the same horizontal plane.

[0033] First, the prefabricated component 7 after production is placed on the containing component 5. At this time, the bottom of the prefabricated component 7 is in contact with the top of the belt 207. The first synchronous wheel 202 fixedly installed at the output end of the driving motor 201 is driven to rotate, and then the first synchronous wheel 202 will drive the synchronous belt 203 rotatably installed therewith to rotate. At the same time, the synchronous belt 203 will drive the second synchronous wheel 204 to rotate, and the second synchronous wheel 204 will drive the rotating rod 205 fixedly installed at the axis to rotate. The rotating rod 205 drives the first pulleys 206 at both ends to rotate, and the first pulley 206 will drive the rotatably installed belt 207 to move under the support of the second pulley 208. Through the movement of the belt 207, the belt 207 will drive the contacting prefabricated component 7 to move on the bearing block 3 until one end of the prefabricated component 7 can be completely stopped against the inner walls of the two containing components 5.

[0034] In one embodiment, for the above-mentioned power mechanism 4, the power mechanism 4 includes a servo motor 401, the servo motor 401 is fixedly installed on the top of the workbench 101, the output end of the servo motor 401 is fixedly installed with an output rod 402, and the top of the workbench 101 is fixedly installed with a support frame 403 for supporting the output rod 402, and the circumferential surface of the output rod 402 is fixedly installed with the two containing components 5.

[0035] When it is necessary to inspect the other side of the prefabricated component 7, the prefabricated component 7 needs to be turned over, and the output rod 402 fixedly installed at the output end of the servo motor 401 is driven to rotate, and then the output rod 402 will drive the two fixedly installed containing components 5 to turn over under the support of the support frame 403. In addition, the containing components 5 can provide certain protection for the flipping of the prefabricated component 7.

[0036] Thus, by driving the output end of the servo motor 401 to rotate, the prefabricated component 7 in the containing assembly 5 is turned over, so that the operator can inspect the other side of the prefabricated component 7, thereby solving the problems of manual turning by workers, low turning efficiency and slow speed, and facilitating the staff to inspect both sides of the component body.

[0037] In one embodiment, for the above-mentioned limiting component 6, the limiting component 6 includes a limiting plate 601, and the limiting plate 601 is slidably installed inside the containing component 5. A sliding rod 602 is fixedly installed at one end of the limiting plate 601, and the sliding rod 602 is fixedly installed on the output end of the telescopic rod 603. The telescopic rod 603 is fixedly installed on the containing component 5.

[0038] When the prefabricated component 7 enters the containing assembly 5, the two limit plates 601 located on both sides of the prefabricated component 7 will first be pushed by the sliding rods 602 fixedly installed at the output ends of the telescopic rods 603 on each of them, and then the two limit plates 601 will move in the direction of the prefabricated component 7 until the two limit plates 601 move to the prefabricated component 7 and limit it, so as to prevent the prefabricated component 7 from sliding horizontally when flipping.

[0039] In summary, with the aid of the above-mentioned technical scheme of the utility model, the prefabricated component 7 after production is first placed on the containing assembly 5, and the bottom of the prefabricated component 7 is in contact with the top of the belt 207 at this time. At this time, one side of the prefabricated component 7 can be inspected. When the other side of the prefabricated component 7 needs to be inspected, the prefabricated component 7 needs to be turned over, and the first synchronous wheel 202 at the output end of the driving motor 201 is driven to rotate, and then the first synchronous wheel 202 will drive the synchronous belt 203 to rotate. At the same time, the synchronous belt 203 will drive the second synchronous wheel 204 to rotate, and the second synchronous wheel 204 will drive the rotating rod 205 at the axis to rotate, and the rotating rod 205 will drive the first pulleys 206 at both ends to rotate, and the first pulley 206 will drive the belt 207 to move under the support of the second pulley 208. Through the movement of the belt 207, the belt 207 will drive the contacting prefabricated component 7 to rotate on the load-bearing The two limit plates 601 are then pushed by the sliding rods 602 fixedly installed at the output ends of the telescopic rods 603 on each side of the prefabricated component 7, and then both limit plates 601 are moved in the direction of the prefabricated component 7 until the two limit plates 601 move to the prefabricated component 7 and limit it, so as to prevent the prefabricated component 7 from sliding in translation when flipping, and then the output rod 402 at the output end of the servo motor 401 is driven to rotate, and the output rod 402 will drive the two holding components 5 to flip over under the support of the support frame 403. In addition, the holding components 5 can provide certain protection for the flipping of the prefabricated component 7, and then the operator can conduct a quality inspection of the prefabricated component 7 to avoid manual flipping by workers. The flipping efficiency is high and the speed is fast, which is convenient for the staff to inspect the two sides of the component body.

[0040] Through the above technical solution, 1. The two containing components 5 are driven to rotate by the driving power mechanism 4, and then the operator can check the quality of the prefabricated component 7, thereby avoiding the problems of manual flipping by workers, low flipping efficiency, and slow speed, and facilitating the staff to inspect both sides of the component body. In addition, the containing component 5 can provide certain protection for the flipping of the prefabricated component 7, thereby avoiding the damage of the component body due to collision during the flipping process.

[0041] 2. By driving the output end of the servo motor 401 to rotate, the prefabricated component 7 in the containing assembly 5 is turned over, so that the operator can inspect the other side of the prefabricated component 7, which solves the problems of manual turning by workers, low turning efficiency and slow speed, and is convenient for the staff to inspect both sides of the component body. In addition, the containing assembly 5 can provide certain protection for the turning of the prefabricated component 7, thereby avoiding the damage of the component body due to collision during the turning process.

[0042] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0043] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A precast concrete component turning device, comprising a base (1), characterized in that: A moving mechanism (2) is fixedly mounted on the top of the base (1); bearing blocks (3) are symmetrically fixedly mounted on the top of the base (1) and on both sides of the moving mechanism (2); a power mechanism (4) is fixedly mounted on the top of the base (1) and on one side of the moving mechanism (2); two containing assemblies (5) are fixedly mounted on the top of the power mechanism (4); a limiting assembly (6) is slidably mounted on one end of the containing assembly (5); a prefabricated component (7) is arranged between the two limiting assemblies (6); and the top of the moving mechanism (2) is on the same horizontal plane as the top of the moving mechanism (2) and the bottom of the inner cavity of the containing assembly (5).

2. A precast concrete component turning device according to claim 1, characterized in that: The base (1) comprises a workbench (101), and support legs (102) are respectively fixedly mounted at four corners of the bottom of the workbench (101).

3. A precast concrete component turning device according to claim 2, characterized in that: The moving mechanism (2) comprises a driving motor (201), the driving motor (201) being fixedly mounted on the top of the workbench (101), a first synchronous wheel (202) being fixedly mounted on the output end of the driving motor (201), a synchronous belt (203) being rotatably mounted on the circumferential surface of the first synchronous wheel (202), and a second synchronous wheel (204) being rotatably mounted on one end of the synchronous belt (203) away from the first synchronous wheel (202).

4. The precast concrete component turning device according to claim 3, characterized in that: A rotating rod (205) is fixedly mounted at the axis of the second synchronous wheel (204), and first pulleys (206) are fixedly mounted at both ends of the rotating rod (205). A belt (207) is rotatably mounted on the circumferential surface of the first pulley (206), and a second pulley (208) is rotatably mounted on the end of the belt (207) away from the first pulley (206), and the two first pulleys (206) and the two second pulleys (208) are rotatably mounted on the base (1), and the belt (207) and the bearing block (3) are on the same horizontal plane.

5. The precast concrete component turning device according to claim 4, characterized in that: The power mechanism (4) comprises a servo motor (401), the servo motor (401) is fixedly mounted on the top of the workbench (101), an output rod (402) is fixedly mounted on the output end of the servo motor (401), a support frame (403) for supporting the output rod (402) is fixedly mounted on the top of the workbench (101), and the two containing assemblies (5) are fixedly mounted on the circumferential surface of the output rod (402).

6. The precast concrete component turning device according to claim 5, characterized in that: The limiting assembly (6) comprises a limiting plate (601), wherein the limiting plate (601) is slidably mounted inside the containing assembly (5), a sliding rod (602) is fixedly mounted on one end of the limiting plate (601), the sliding rod (602) is fixedly mounted on the output end of a telescopic rod (603), and the telescopic rod (603) is fixedly mounted on the containing assembly (5).

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