Activation device for concrete production
By designing a activated device with concrete production with automated transmission and stirring components, the problem of low response efficiency between regeneration and acid liquid in existing devices in existing devices has been solved, and automated soaking and separated by automated immersed in the acid liquid. Operating convenience and regenerative concrete quality.
Patent Information
- Application Number
- CN202421177257.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing activation device for concrete production is difficult to achieve effective soaking reaction between regenerated aggregate and acid solution in actual operation, which makes it difficult to mix aggregate, reaction liquid and slag material to be collected in a classified manner, affecting material recycling and utilization, and is difficult to realize aggregate. The drainage treatment affects the processing quality.
Design a concrete production device including the carrier rack, the reactive reaction tank of the transmission of the front and rear transmission, the acid liquid activation reaction tank, the feed shelf and the mixing component. By installing the servo motor and screw transmission component, the automation up and down motion of the upper and lower movement of the upper and lower movements of the material rack and the acid liquid activation reaction tank is automatically completed.
This device uses the use of automated transmission and stirring components, improves the contact efficiency between the recycled aggregate and the acid, and realizes the function of automatic soaking and separating drain, enhances the convenience of operation, and promotes the quality of regenerative concrete improvement. Essence
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Figure CN222406470U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of recycled concrete production equipment, in particular to an activation device for concrete production. Background Art
[0002] Concrete is the most widely used building material, but the manufacture of concrete consumes a lot of natural resources, and all manufactured concrete will be demolished sooner or later, resulting in a large amount of concrete waste. These disadvantages make concrete have a more serious negative impact on the environment. Based on this, a recycled concrete technology has emerged to solve the problem of waste pollution of waste concrete. It can realize the recycling and reuse of a large amount of waste concrete. Since the performance of recycled aggregates is inferior to that of natural aggregates and will have an adverse effect on many properties of recycled concrete, it is necessary to use activation devices for concrete production to improve the performance of recycled aggregates and improve the quality of recycled concrete.
[0003] Since the activation device for concrete production often assists in realizing the immersion reaction between the recycled aggregate and the acid used for activation during actual operation, after completing one immersion reaction, the aggregate, reaction liquid and slag will be mixed together and not easy to be classified and collected, which is not conducive to the recycling of materials. Moreover, it is not easy to drain the aggregate, affecting the processing quality. This leads to low functionality of the device and can no longer meet people's needs. For this reason, we propose a new type of activation device for concrete production to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to provide an activation device for concrete production to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a concrete production activation device, including a carrier frame, and also including
[0006] A front and rear conveying housing, the front and rear conveying housings are respectively welded to the two ends inside the carrier frame, a first servo motor is installed on one side of the front and rear conveying housing, a first screw transmission assembly is connected to the inside of the front and rear conveying housing at the output end of the first servo motor, and an acid activation reaction tank is connected between adjacent first screw transmission assemblies;
[0007] A corrosion-resistant pump is installed on the outer wall of the acid liquid activation reaction tank, a supernatant collection pipe is connected between the corrosion-resistant pump and the interior of the acid liquid activation reaction tank, and a discharge bottom plate is clamped at the bottom of the acid liquid activation reaction tank;
[0008] A loading rack, which is installed at the top of the acid activation reaction tank. A porous material storage tank is installed inside the loading rack. Both ends of the carrier are welded with upper and lower conveying housings;
[0009] A second servo motor is installed at the bottom of the upper and lower conveying housing, and a second screw transmission assembly matching the loading rack is connected to the inside of the upper and lower conveying housing at the output end of the second servo motor.
[0010] Furthermore, screws are evenly arranged between the discharge bottom plate and the acid activation reaction tank, and a silicone rubber sealing layer is arranged on the top of the discharge bottom plate.
[0011] Furthermore, a transparent display window is inlaid on one side of the acid activation reaction tank, and the material of the transparent display window is explosion-proof glass.
[0012] Furthermore, guide balls matching the support frame are evenly arranged on the bottom of the acid activation reaction tank.
[0013] Furthermore, a stirring assembly is installed on the loading rack, and the stirring assembly includes a third servo motor and a stirring shaft. The third servo motor is installed at a middle position on the top of the loading rack, and the stirring shaft is connected to an output end of the third servo motor.
[0014] Furthermore, the stirring assembly also includes a temperature sensor and an electric heater. The temperature sensor is installed at one end of the stirring shaft, and the electric heater is evenly fixed on the stirring shaft below the temperature sensor.
[0015] Furthermore, the outer wall and the inner wall of the porous material storage trough are both provided with a Teflon non-stick layer, the edge of the top of the porous material storage trough is evenly welded with an assembly slide bar, the loading rack is provided with an assembly slide groove matching the assembly slide bar, and screws are evenly arranged between the assembly slide bar and the assembly slide groove.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] The activation device for concrete production is equipped with a casing for upper and lower transmission and a second servo motor, etc., so that the device optimizes its own performance. On the one hand, starting the second servo motors on the two sets of casings for upper and lower transmission and cooperating with the transmission action of the corresponding second screw transmission assembly can drive the loading rack and the porous material storage tank installed thereon to perform automatic up and down movement. Secondly, starting the first servo motors on the two sets of casings for front and rear transmission and cooperating with the transmission action of the corresponding first screw transmission assembly can drive the acid activation reaction tank to automatically move forward and backward, and then using the multi-stage transmission mechanism, the loading rack and the acid activation reaction tank can be automatically closed or separated, which makes it easy for the device to realize the functions of automatic immersion and loading and automatic separation and draining, and improves the convenience of operation. On the one hand, after the recycled concrete aggregate is placed in a dilute acetic acid solution and soaked for twelve to thirty-six hours, the soaked recycled aggregate is fished out and naturally dried, and the turbid waste liquid inside the acid activation reaction tank 4 can be precipitated to separate the clarified liquid and the regenerated slag. Then, the corrosion-resistant pump 6 is started, and the clear liquid above the inside of the acid activation reaction tank 4 can be automatically pumped out and collected in cooperation with the supernatant collection pipe 9, which is convenient for the subsequent use of the clarified liquid as concrete mixing water, and the discharge bottom plate 14 clamped at the bottom of the acid activation reaction tank 4 is used to facilitate the disassembly of the bottom of the acid activation reaction tank 4, which is convenient for collecting the regenerated slag separated by precipitation, and then it is convenient for the user to naturally dry and grind the regenerated slag in preparation for mixing concrete to replace the cementitious material. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0019] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0020] Figure 3 This is a rear view structural diagram of the loading rack of the utility model;
[0021] Figure 4 This is a schematic diagram of the front view structure of the stirring component of the utility model.
[0022] In the figure: 1. first servo motor; 2. casing for front and rear transmission; 3. first screw transmission assembly; 4. acid activation reaction tank; 5. second screw transmission assembly; 6. corrosion-resistant pump; 7. stirring assembly; 701. third servo motor; 702. stirring shaft; 703. temperature sensor; 704. electric heater; 8. loading rack; 9. supernatant collection pipe; 10. casing for upper and lower transmission; 11. second servo motor; 12. support frame; 13. transparent display window; 14. discharge bottom plate; 15. guide ball; 16. assembly slide; 17. assembly slide; 18. porous storage tank. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0025] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.
[0026] See also Figure 1-4 , the utility model provides an embodiment: an activation device for concrete production, comprising;
[0027] A carrier frame 12, both ends of the interior of the carrier frame 12 are welded with a front-to-back conveying housing 2, a first servo motor 1 is installed on one side of the front-to-back conveying housing 2, a first screw transmission assembly 3 is connected to the interior of the front-to-back conveying housing 2 at the output end of the first servo motor 1, an acid liquid activation reaction tank 4 is connected between adjacent first screw transmission assemblies 3, and guide balls 15 matching the carrier frame 12 are evenly arranged at the bottom of the acid liquid activation reaction tank 4;
[0028] The bottom of the acid liquid activation reaction tank 4 is clamped with a discharge bottom plate 14, screws are evenly arranged between the discharge bottom plate 14 and the acid liquid activation reaction tank 4, and a silicone rubber sealing layer is arranged on the top of the discharge bottom plate 14, so that it is easy to realize the disassembly and assembly of the bottom of the acid liquid activation reaction tank 4, which is convenient for the unloading processing of the acid liquid activation reaction tank 4;
[0029] A transparent display window 13 is inlaid on one side of the acid activation reaction tank 4. The transparent display window 13 is made of explosion-proof glass, which makes it easy to observe the reaction of the acid activation reaction tank 4 when the turbid waste liquid after soaking is precipitated;
[0030] A corrosion-resistant pump 6 is installed on the outer wall of the acid activation reaction tank 4, and a supernatant collection pipe 9 is connected between the corrosion-resistant pump 6 and the inside of the acid activation reaction tank 4, so that it is convenient to automatically extract the supernatant separated by precipitation, which is convenient for the subsequent use of the clarified liquid as concrete mixing water;
[0031] When in use, after the recycled concrete aggregate is placed in a dilute acetic acid solution and soaked for twelve to thirty-six hours, the soaked recycled aggregate is fished out and naturally dried, and then the turbid waste liquid inside the acid activation reaction tank 4 can be precipitated to separate the clarified liquid and the regenerated slag. Then, the corrosion-resistant pump 6 is started, and the clear liquid above the inside of the acid activation reaction tank 4 can be automatically extracted and collected in cooperation with the supernatant collection pipe 9, which is convenient for the subsequent use of the clarified liquid as concrete mixing water. In addition, during the precipitation and separation process, the transparent display window 13 embedded on one side of the acid activation reaction tank 4 is used to observe the precipitation and separation of the waste liquid inside the acid activation reaction tank 4, and the discharge bottom plate 14 clamped at the bottom of the acid activation reaction tank 4 is used to facilitate the disassembly of the bottom of the acid activation reaction tank 4, which is convenient for collecting the regenerated slag separated by precipitation, and then it is convenient for the user to naturally dry and grind the regenerated slag in preparation for mixing concrete to replace the cementitious material.
[0032] A loading rack 8 is installed at the top of the acid activation reaction tank 4. A stirring assembly 7 is installed on the loading rack 8. The stirring assembly 7 includes a third servo motor 701, a stirring shaft 702, a temperature sensor 703 and an electric heater 704. A porous material storage tank 18 is installed inside the loading rack 8. Both ends of the carrier 12 are welded with a vertical conveying housing 10. A second servo motor 11 is installed at the bottom of the vertical conveying housing 10. The output end of the second servo motor 11 is connected to the interior of the vertical conveying housing 10 with a second screw transmission assembly 5 that matches the loading rack 8.
[0033] The third servo motor 701 is installed at the middle position of the top of the loading rack 8, and the stirring shaft 702 is connected to the output end of the third servo motor 701;
[0034] The temperature sensor 703 is installed at one end of the stirring shaft 702, and the electric heating plate 704 is evenly fixed on the stirring shaft 702 below the temperature sensor 703;
[0035] When in use, the third servo motor 701 on the loading rack 8 is started, which can drive the stirring shaft 702 on the stirring assembly 7 to stir and mix the regenerated aggregate placed in the porous storage tank 18, which is conducive to the full contact between the regenerated aggregate and the dilute acetic acid solution for acid activation pre-placed in the acid activation reaction tank 4. In addition, the electric heating plate 704 and the temperature sensor 703 installed on the stirring shaft 702 can be used to control the temperature and heat the material, and the use of appropriate heat is conducive to promoting the reaction activity, which improves the effect and efficiency of the acid activation of the device;
[0036] The outer wall and the inner wall of the porous material storage trough 18 are both provided with a Teflon non-stick layer, and the edge of the top of the porous material storage trough 18 is evenly welded with an assembly slide 16, and the loading rack 8 is provided with an assembly slide 17 matching the assembly slide 16, and screws are evenly provided between the assembly slide 16 and the assembly slide 17, so that it is convenient to realize the positioning and disassembly of the porous material storage trough 18 on the loading rack 8.
[0037] The working principle of the utility model is as follows: first, an external power supply and control device are connected, and the user can add recycled concrete aggregate through the loading port connected to the top of the loading rack 8 and the porous storage tank 18, and pour the dilute acetic acid solution into the interior of the acid activation reaction tank 4. In actual operation, the second servo motor 11 on the two sets of upper and lower conveying housings 10 is started, and the transmission effect of the corresponding second screw transmission assembly 5 is cooperated, which can drive the loading rack 8 and the porous storage tank 18 installed thereon to move up and down automatically. Secondly, the first servo motor 1 on the two sets of front and rear conveying housings 2 is started, and the transmission effect of the corresponding first screw transmission assembly 3 is cooperated, which can drive the acid activation reaction tank 4 to move up and down automatically. The material loading rack 8 and the acid activation reaction tank 4 can be automatically closed or separated by using a multi-stage transmission mechanism, which makes it easy for the device to realize the functions of automatic soaking and loading and automatic separation and draining, and improves the convenience of operation. At the same time, starting the third servo motor 701 on the loading rack 8 can drive the stirring shaft 702 on the stirring assembly 7 to stir and mix the recycled aggregate placed in the porous storage tank 18, which is conducive to the full contact between the recycled aggregate and the dilute acetic acid solution pre-placed in the acid activation reaction tank 4 for acid activation. In addition, the electric heating plate 704 and the temperature sensor 703 installed on the stirring shaft 702 can control the material. Temperature heating treatment and the use of appropriate heat are conducive to promoting reaction activities, which improves the effect and efficiency of the acid activation of the device. In addition, after the recycled concrete aggregate is placed in the dilute acetic acid solution and soaked for twelve to thirty-six hours, the soaked recycled aggregate is fished out and naturally dried, and the turbid waste liquid inside the acid activation reaction tank 4 can be precipitated to separate the clarified liquid and the regenerated slag. Then, the corrosion-resistant pump 6 is started, and the clear liquid above the inside of the acid activation reaction tank 4 can be automatically pumped out and collected in conjunction with the supernatant collection pipe 9, which facilitates the subsequent use of the clarified liquid as concrete mixing water. In the precipitation and separation process, the transparent display window 1 embedded on one side of the acid activation reaction tank 4 is used. 3. It is convenient to observe the sedimentation and separation of the waste liquid inside the acid activation reaction tank 4, and the discharging bottom plate 14 clamped at the bottom of the acid activation reaction tank 4 is used to facilitate the disassembly of the bottom of the acid activation reaction tank 4, which is convenient for collecting the regenerated slag separated by sedimentation, and then convenient for the user to naturally dry and grind the regenerated slag in preparation for mixing concrete to replace the cementitious material. Secondly, by uniformly welding the assembly slide 16 at the edge of the top of the porous storage tank 18, and arranging the assembly slide 17 matching the assembly slide 16 on the loading rack 8, it is convenient to realize the positioning and disassembly of the porous storage tank 18 on the loading rack 8, which is convenient for the collection and unloading of the aggregate that has completed the acid activation treatment.
[0038] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0039] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0040] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An activation device for concrete production, comprising a carrier frame (12), characterized in that: Also includes A front and rear conveying casing (2), the front and rear conveying casing (2) being respectively welded to two ends inside the carrier frame (12), a first servo motor (1) being installed on one side of the front and rear conveying casing (2), a first screw transmission assembly (3) being connected to the inside of the front and rear conveying casing (2) at the output end of the first servo motor (1), and an acid liquid activation reaction tank (4) being connected between adjacent first screw transmission assemblies (3); A corrosion-resistant pump (6) is installed on the outer wall of the acid liquid activation reaction tank (4), a supernatant collection pipe (9) is connected between the corrosion-resistant pump (6) and the interior of the acid liquid activation reaction tank (4), and a discharge bottom plate (14) is clamped at the bottom of the acid liquid activation reaction tank (4); A loading rack (8), the loading rack (8) is installed at the top of the acid liquid activation reaction tank (4), a porous material storage tank (18) is installed inside the loading rack (8), and upper and lower conveying housings (10) are welded at both ends of the carrier frame (12); A second servo motor (11) is installed at the bottom of the upper and lower conveying housing (10), and a second screw transmission assembly (5) matching the loading rack (8) is connected to the inside of the upper and lower conveying housing (10) at the output end of the second servo motor (11).
2. The activation device for concrete production according to claim 1, characterized in that: Screws are evenly arranged between the discharge bottom plate (14) and the acid liquid activation reaction tank (4), and a silicone rubber sealing layer is arranged on the top of the discharge bottom plate (14).
3. The activation device for concrete production according to claim 1, characterized in that: A transparent display window (13) is inlaid on one side of the acid liquid activation reaction tank (4), and the material of the transparent display window (13) is explosion-proof glass.
4. The activation device for concrete production according to claim 1, characterized in that: The bottom of the acid liquid activation reaction tank (4) is evenly provided with guide balls (15) matching the support frame (12).
5. The activation device for concrete production according to claim 1, characterized in that: A stirring assembly (7) is installed on the loading rack (8), and the stirring assembly (7) comprises a third servo motor (701) and a stirring shaft (702). The third servo motor (701) is installed at the middle position of the top of the loading rack (8), and the stirring shaft (702) is connected to the output end of the third servo motor (701).
6. The activation device for concrete production according to claim 5, characterized in that: The stirring assembly (7) further comprises a temperature sensor (703) and an electric heater (704); the temperature sensor (703) is mounted on one end of the stirring shaft (702); and the electric heater (704) is evenly fixed on the stirring shaft (702) below the temperature sensor (703).
7. The activation device for concrete production according to claim 1, characterized in that: The outer wall and the inner wall of the porous material storage trough (18) are both provided with a Teflon non-stick layer, and an assembly slide bar (16) is evenly welded at the edge of the top of the porous material storage trough (18), and an assembly slide groove (17) matching the assembly slide bar (16) is provided on the loading rack (8), and screws are evenly arranged between the assembly slide bar (16) and the assembly slide groove (17).