Wire saw diamond base line length, rope winding and performance detection device

By designing a integrated rope sawing diamond baseline length, rope and performance detection device, the problem of low baseline measurement efficiency, lack of performance testing and multi -stranded baseline gaps in the existing technology, and realizing automation measurement, precision rope rope rope rope rope And performance testing has improved production efficiency and product quality.

CN222406577UActive Publication Date: 2025-01-28YIYANG BAITONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421147568.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-28
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In the prior art, diamond baseline length depends on manual measurement efficiency, lack of baseline performance detection before electroplating, resulting in unstable product quality, and gaps after multiple strand baseline braids affect quality.

Method used

Design a highly integrated rope sawing diamond base line length, rope and performance detection device, including workbench, guide rail, sliding component, synchronous transmission device, rope rope device, distance detection device, pressure sensor and baseline roll placing frame. , Realize the automation measurement, precision rope and performance detection of the baseline.

Benefits of technology

Through automated measurement and precision rope, it has significantly improved production efficiency and product quality control capabilities, ensuring the accuracy of the baseline length and the uniform tension of the rope, solve the problem of multi -stranded baseline gaps, improve the structural stability and stability of the wire saw and the stability and the stability of the wire saw and the stability and the stability and the stability of the wire saw and the stability and the stability and the stability of the wire saw and the stability and the stability and the stability and the stability of the wire saw. Cutting efficiency.

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Abstract

The utility model provides a wire saw diamond base line length, rope winding and performance detection device. The device comprises a workbench, a guide rail frame, a sliding assembly, a synchronous transmission device, a rope winding device, a distance detection device, a pressure sensor and a base line coil placement frame. The synchronous transmission device and the guide rail frame are correspondingly arranged on the workbench, the sliding assembly is arranged on the guide rail frame, one end of the pressure sensor is clamped to a synchronous belt of the synchronous transmission device, the other end of the pressure sensor is connected with the sliding assembly, and the distance detection device is arranged on the sliding assembly. And the rope winding device and the base line coil placing rack are respectively arranged on two sides of the synchronous transmission device. According to the utility model, through the highly integrated design, the production efficiency and the product quality control capability are obviously improved; according to the device, automatic measurement, precise rope winding and performance detection of the diamond base line are achieved, manual operation is reduced, and operation precision and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the field of rope saw preparation, in particular to a rope saw diamond baseline length, rope winding and performance detection device. Background Art

[0002] Diamond wire saw refers to a cutting tool made by consolidating high-hardness and high-wear-resistant diamond abrasive grains onto a steel wire matrix by some method. The current mainstream production process for diamond wire is electroplating diamond wire. A layer of metal nickel is deposited on the busbar through the electroplating process. The metal nickel layer wraps the diamond micropowder particles so that the diamond particles are consolidated on the busbar, thereby having the ability to cut wires under high-speed movement. Among them, tungsten wire is a more suitable diamond wire busbar material; however, the existing diamond baseline length is measured manually, which is inefficient, and there is no detection device for the performance of the baseline before electroplating, resulting in unstable performance of subsequent products. In addition, the wire saw currently uses multi-strand steel wire as the baseline as the diamond electroplated wire saw matrix, which is mainly used for circular saws. A single layer of diamond is plated on the surface of the matrix. Compared with single-strand wire saws, wire saws formed by multi-strand baselines have good structural guarantees for chip removal and cooling.

[0003] The prior art CN201420766153.2 discloses a test platform for a diamond wire saw, which includes a frame, a wire saw and a control system. The frame is provided with a torque sensor, a servo system and two flywheels. The wire saw is provided on the two flywheels. The control system is electrically connected to the servo system. When the device is running, the servo system collects and stores the cutting resistance, current, feed speed, wire speed and tension of the wire saw. Although the utility model can test the wire saw after forming, the following problems still exist:

[0004] 1. The length of the diamond baseline still relies on manual measurement, which requires the operator to pull the baseline from the wire coil and run back and forth to test the baseline length before cutting it, which is inefficient and prone to errors.

[0005] 2. Lack of testing of baseline performance and quality of diamond before electroplating, including but not limited to tensile strength, toughness, surface smoothness, etc. These properties directly affect the stability of the electroplating process and the quality and life of the final diamond wire saw.

[0006] 3. After the existing diamond wire strands are woven into a shape, gaps exist among the strands of the wire strands, which affects the quality and life of the final diamond wire saw.

[0007] 4. The existing technology does not provide an integrated solution for automatic measurement of baseline length, rope winding, and comprehensive testing of performance before and after electroplating. It needs to be operated on different workbenches, resulting in low production efficiency. Utility Model Content

[0008] In view of this, the purpose of the utility model is to provide a wire saw diamond baseline length, wire winding and performance detection device, which significantly improves production efficiency and product quality control capabilities through a highly integrated design; the device realizes automated measurement, precision wire winding and performance detection of the diamond baseline, reduces manual operation, and improves operation accuracy and efficiency.

[0009] The technical solution adopted by the utility model to solve its technical problems is:

[0010] Provided is a device for detecting the length, winding and performance of a diamond wire saw baseline, including: a workbench, a guide rail frame, a sliding assembly, a synchronous transmission device, a winding device, a distance detection device, a pressure sensor, and a baseline roll placement rack;

[0011] The synchronous transmission device is arranged on the workbench along the axis line of the workbench, the guide rail frame is arranged on the workbench corresponding to the synchronous transmission device, the sliding assembly is movably arranged on the guide rail frame, one end of the pressure sensor is clamped on the synchronous belt of the synchronous transmission device through a clamping device, and the other end is connected to the sliding assembly, and can drive the sliding assembly to move axially along the guide rail frame through the clamping device, the distance detection device is correspondingly arranged on the sliding assembly, and can detect the moving distance of the sliding assembly; the rope winding device and the baseline roll placement rack are respectively arranged on both sides of the synchronous transmission device, and a clamping device is provided on the sliding assembly corresponding to the baseline roll placement rack, one end of the rope winding device is fixed on the workbench, and the other end is correspondingly arranged on the sliding assembly, and can make the baseline coil sleeve on the rope winding device and rotate synchronously with the rope winding device.

[0012] It should be noted that the pressure sensor can be a strain gauge pressure sensor, a piezoresistive pressure sensor, a tension-compression bidirectional sensor, etc., and the distance detection device can be a magnetic scale, a laser rangefinder, an infrared sensor, etc. that can detect the distance; in this solution, the baseline roll is placed on the baseline roll placement rack, so that the clamping device on the sliding assembly clamps the end of the baseline, and the sliding assembly is driven by the synchronous transmission device to move axially along the guide rail frame, so that the baseline is pulled out from the baseline roll, and then the distance detection device is used to accurately measure the moving distance to control the pull-out length of the baseline, thereby accurately controlling the baseline. The cutting length of the baseline is determined to ensure the accuracy of the baseline length measurement. The cut ends of the baseline are then connected to form a ring-shaped finished rope. The finished rope is then placed on the rope winding device. The movement of the sliding device is used to initially tension the finished rope. The rope winding device then drives the finished rope to start rotating. The tension is then used to eliminate gaps in the multiple-strand baselines while rotating. At the same time, the reading feedback of the pressure sensor is used to stop the movement of the sliding component after the finished rope reaches the set tension. The moving distance is then detected to determine whether the length of the finished rope meets the standard during tensioning, so as to ensure the quality of the production baseline.

[0013] Preferably, a cutting and fixing assembly is provided between the clamping device and the baseline roll placement rack, at one end close to the baseline roll placement rack, and the cutting and fixing assembly can fix and cut the baseline.

[0014] It should be noted that by adding a cutting and fixing component between the clamping device and the baseline roll placement rack, the baseline can be accurately cut directly after measurement, which not only simplifies the operation process and achieves a seamless transition from measurement to cutting, further improving the work efficiency and ensuring the precise matching of the baseline size, but also the cutting and fixing component and the clamping device can be used to clamp and fix the two ends of the cut baseline, so that the performance of the baseline can be preliminarily tested after cutting.

[0015] Preferably, the rope winding device includes a movable wheel assembly and a fixed wheel assembly, the movable wheel assembly is arranged on the sliding assembly, and the fixed wheel assembly is correspondingly arranged on the workbench, and the baseline coil is tensioned and sleeved on the rope winding device by adjusting the distance between the movable wheel assembly and the fixed wheel assembly.

[0016] It should be noted that the rope winding device consists of a movable wheel assembly and a fixed wheel assembly. The tension of the baseline coil is controlled by adjusting the distance between the two, thereby ensuring uniform tension of the baseline during the rope winding process, improving the structural stability of the finished wire saw, and helping to extend the service life and cutting efficiency.

[0017] Preferably, the distance detection device comprises a magnetic scale reading head and a magnetic stripe mounting assembly. The magnetic stripe mounting assembly is arranged on a workbench on one side of the guide rail frame in parallel with the guide rail frame. The magnetic scale reading head is arranged on the sliding assembly corresponding to the magnetic stripe mounting assembly.

[0018] It should be noted that the distance detection device utilizes a magnetic scale reading head and a magnetic strip mounting assembly to accurately measure the moving distance of the sliding assembly through changes in magnetic signals on the magnetic strip, providing a non-contact high-precision measurement method, reducing wear and improving measurement reliability and repeatability.

[0019] Preferably, the synchronous transmission device includes a driving assembly, a driven assembly, an idler assembly and a synchronous belt. The driving assembly and the driven assembly are respectively arranged at two ends of the workbench, and the synchronous belt is correspondingly sleeved on the driving assembly and the driven assembly, and the synchronous belt is respectively located on the upper and lower sides of the workbench surface through the idler assembly, and the guide rail frame is correspondingly arranged on the workbench below the upper synchronous belt.

[0020] It should be noted that the structure of the synchronous transmission device includes driving, driven, idler pulley assemblies and synchronous belts, which ensure that the synchronous belts run stably on both sides of the work surface and drive the sliding assembly to move; this realizes efficient synchronous transmission of the entire system, ensures the smoothness and accuracy of the movement of the sliding assembly, and enhances the overall stability of the device.

[0021] Preferably, the pressure sensor is a tension-compression bidirectional sensor, one end of which is connected to the clamping device, and the other end of which is connected to the end surface of the sliding component.

[0022] It should be noted that the tension and compression bidirectional sensor can detect the changes in tension or pressure of the sliding component during movement, which improves the sensitivity of the sliding process control and ensures that the sliding action can be accurately measured and controlled under different working conditions.

[0023] Preferably, the sliding assembly comprises a sliding plate and a sliding block, the sliding plate is arranged on the guide rail frame through the sliding block, and the sliding plate can be moved axially along the guide rail frame through the sliding block.

[0024] It should be noted that the sliding block is provided to make the movement of the sliding plate smoother, reduce friction, and ensure the flexible mobility of the sliding assembly.

[0025] Preferably, guide rail stoppers are respectively provided at both ends of the guide rail frame, and a sliding limit block is correspondingly provided on the lower surface of the sliding plate, and the sliding plate is prevented from sliding off the guide rail frame through the cooperation between the sliding limit block and the guide rail stopper.

[0026] It should be noted that the guide rail block and the sliding limit block are used to prevent the sliding plate from sliding, thereby improving the safety of equipment use, avoiding accidental displacement of the sliding assembly, and ensuring the continuity and reliability of operation.

[0027] Preferably, it also includes a data acquisition device and a general control device, the data acquisition device is arranged on the sliding plate and is electrically connected to the pressure sensor and the distance detection device, the general control device is arranged on the workbench and is electrically connected to the data acquisition device, the synchronous transmission device, the rope winding device, the distance detection device, and the pressure sensor through cables.

[0028] It should be noted that, through the data acquisition device and the master control device, electrical connection with each component is achieved, which facilitates data monitoring and control, realizes automatic monitoring and data collection of the system, facilitates data analysis, helps to optimize the production process and fault diagnosis, and improves overall efficiency.

[0029] Preferably, a drag chain for protecting the connection cable of the data acquisition device is provided on a workbench on one side of the sliding plate, one end of the drag chain is connected to the sliding platform, and the other end is fixed to the workbench.

[0030] It should be noted that setting up a drag chain to protect the cables of the data acquisition device from damage enhances the durability of the equipment, protects important electrical components, reduces the frequency of maintenance due to cable damage, and ensures long-term stable operation.

[0031] Beneficial effects of the utility model:

[0032] The utility model provides a diamond baseline length, winding and performance detection device for a wire saw. Through a highly integrated design, the production efficiency and product quality control capability are significantly improved. The device realizes the automated measurement, precision winding and performance detection of the diamond baseline, reduces manual operation, and improves the operation accuracy and efficiency. Through the cooperation of the movable wheel and the fixed wheel assembly, the tension of the baseline is dynamically adjusted to ensure the uniform tension distribution of the finished rope, improve the gap problem of the baselines of multiple strands of steel wires, and improve the structural stability and cutting efficiency of the wire saw. The magnetic scale reading head and other precision distance detection technologies are adopted, and the non-contact high-precision measurement of the sliding assembly is realized. The moving distance improves the reliability and repeatability of detection, reduces mechanical wear, and enhances the long-term accuracy maintenance ability of the equipment; the guide frame design and safety mechanisms such as the sliding limit block effectively prevent the sliding component from accidentally moving or falling off, improving operational safety; the drag chain design reduces the risk of damage to the cables of the data acquisition device, extends its service life, and ensures stable operation of the system; the integration of data acquisition and master control devices realizes unified monitoring and control of various links such as synchronous transmission, rope winding, distance detection, and performance detection. Through data analysis, the production process is optimized, fault diagnosis is facilitated, and production efficiency and product consistency are further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is a schematic diagram of the overall structure of a diamond baseline length, rope winding and performance detection device for a rope saw according to Example 1 of the utility model.

[0034] Figure 2 This is a schematic diagram of the cutting structure of a diamond baseline length, rope winding and performance detection device for a rope saw according to Example 1 of the utility model.

[0035] Figure 3 This is a partial structural schematic diagram of a diamond baseline length, rope winding and performance detection device for a rope saw according to Example 1 of the utility model.

[0036] Figure 4 This is a partial structural schematic diagram of the sliding component of Example 1 of the utility model.

[0037] Figure 5 This is a schematic structural diagram of the synchronous transmission device of Example 1 of the utility model.

[0038] Figure 6 This is a schematic structural diagram of the cutting and fixing assembly of Example 1 of the utility model.

[0039] Figure 7 This is a schematic diagram of the installation structure of the distance detection device of Example 1 of the utility model.

[0040] In the figure: 1. workbench; 2. synchronous transmission device; 21. driving assembly; 22. driven assembly; 23. idler assembly; 24. synchronous belt; 3. guide rail frame; 31. guide rail block; 4. sliding assembly; 41. sliding plate; 42. slider; 43. sliding limit block; 5. rope winding device; 51. fixed turntable assembly; 52. movable turntable assembly; 6. distance detection device; 61. magnetic scale reading head; 62. magnetic strip installation assembly; 7. pressure sensor; 71. tension and compression bidirectional sensor; 8. baseline roll placement rack; 81. clamping device; 9. clamping device; 10. cutting and fixing assembly; 11. data acquisition device; 12. master control device; 13. drag chain.

[0041] It should be noted that these drawings and text descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0043] Example 1

[0044] like Figure 1-Figure 7 As shown, a wire saw diamond baseline length, wire winding and performance detection device comprises: a workbench 1, a guide rail frame 3, a sliding assembly 4, a synchronous transmission device 2, a wire winding device 5, a distance detection device 6, a pressure sensor 7, and a baseline roll placement rack 8;

[0045] The synchronous transmission device 2 is arranged on the workbench 1 along the axis of the workbench 1, the guide frame 3 is arranged on the workbench 1 corresponding to the synchronous transmission device 2, the sliding assembly 4 is movably arranged on the guide frame 3, one end of the pressure sensor 7 is clamped on the synchronous belt 24 of the synchronous transmission device 2 through the clamping device 9, and the other end is connected to the sliding assembly 4, and can drive the sliding assembly 4 to move axially along the guide frame 3 through the clamping device 9, the distance detection device 6 is correspondingly arranged on the sliding assembly 4, and can detect the moving distance of the sliding assembly 4; the rope winding device 5 and the baseline roll placement rack 8 are respectively arranged on both sides of the synchronous transmission device 2, and a clamping device 81 is provided on the sliding assembly 4 corresponding to the baseline roll placement rack 8, one end of the rope winding device 5 is fixed on the workbench 1, and the other end is correspondingly arranged on the sliding assembly 4, and can make the baseline coil sleeve on the rope winding device 5 and rotate synchronously with the rope winding device 5.

[0046] A cutting and fixing assembly 10 is provided between the clamping device 81 and the baseline roll placement rack 8 and close to one end of the baseline roll placement rack 8. The cutting and fixing assembly 10 can fix and cut the baseline.

[0047] The rope winding device 5 includes a movable wheel assembly 52 and a fixed wheel assembly 51. The movable wheel assembly 52 is arranged on the sliding assembly 4, and the fixed wheel assembly 51 is correspondingly arranged on the workbench 1. The baseline coil is tensioned and sleeved on the rope winding device 5 by adjusting the distance between the movable wheel assembly 52 and the fixed wheel assembly 51.

[0048] The distance detection device 6 includes a magnetic scale reading head 61 and a magnetic stripe mounting assembly 62. The magnetic stripe mounting assembly 62 is arranged on a workbench 1 on one side of the guide rail frame 3 in parallel with the guide rail frame 3. The magnetic scale reading head 61 is arranged on the sliding assembly 4 corresponding to the magnetic stripe mounting assembly 62.

[0049] The synchronous transmission device 2 includes a driving component 21, a driven component 22, an idler wheel component 23 and a synchronous belt 24. The driving component 21 and the driven component 22 are respectively arranged at the two ends of the workbench 1. The synchronous belt 24 is correspondingly sleeved on the driving component 21 and the driven component 22, and the synchronous belt 24 is respectively located on the upper and lower sides of the workbench 1 through the idler wheel component 23. The guide rail frame 3 is correspondingly arranged on the workbench 1 below the upper synchronous belt 24.

[0050] The pressure sensor 7 is a tension-compression bidirectional sensor 71 , one end of which is connected to the clamping device 9 , and the other end of which is connected to the end surface of the sliding component 4 .

[0051] The sliding assembly 4 includes a sliding plate 41 and a sliding block 42 . The sliding plate 41 is disposed on the guide rail frame 3 through the sliding block 42 , and the sliding plate 41 can be moved axially along the guide rail frame 3 through the sliding block 42 .

[0052] Guide rail blocks 31 are respectively provided at both ends of the guide rail frame 3, and a sliding limit block 43 is correspondingly provided on the lower surface of the sliding plate 41. The sliding plate 41 is prevented from sliding off the guide rail frame 3 by the cooperation between the sliding limit block 43 and the guide rail block 31.

[0053] It also includes a data acquisition device 11 and a master control device 12. The data acquisition device 11 is arranged on the sliding plate 41 and is electrically connected to the pressure sensor 7 and the distance detection device 6. The master control device 12 is arranged on the workbench 1 and is electrically connected to the data acquisition device 11, the synchronous transmission device 2, the rope winding device 5, the distance detection device 6, and the pressure sensor 7 through cables.

[0054] A drag chain 13 for protecting the connection cable of the data acquisition device 11 is provided on the workbench 1 on one side of the sliding plate 41 . One end of the drag chain 13 is connected to the sliding platform, and the other end is fixed on the workbench 1 .

[0055] The working principle and use method of a wire saw diamond baseline length, wire winding and performance detection device of this embodiment:

[0056] The present embodiment provides a diamond wire saw baseline length, winding and performance detection device, which drives the synchronous belt 24 to operate through the driving component 21, and the synchronous belt 24 is connected to the sliding component 4 through the clamping device 9, so that the sliding component 4 moves axially along the guide rail frame 3, and the baseline is pulled out from the baseline roll along with the movement of the sliding component 4. The moving distance of the sliding component 4 is monitored in real time through the distance detection device 6 (magnetic scale reading head 61), and the pull-out length of the baseline is accurately controlled, and the baseline is fixed and tightened by the cutting and fixing component 10 to ensure the accuracy of cutting. The cut baseline end is connected into a ring-shaped finished rope and is sleeved on the winding device 5; the winding device 5 is composed of a movable wheel assembly 52 and a fixed wheel assembly 51, and the distance between the two is adjustable to ensure Ensure that the base coil is evenly tensioned; the movement of the sliding component 4 not only makes the finished rope initially tensioned, but also further tensions it through the rotation of the rope winding device 5, eliminating possible gaps between multiple base lines, enhancing structural stability, and monitoring the force value during the tensioning process of the finished rope through the tension and compression bidirectional sensor 71 to ensure that the tension of the finished rope meets the predetermined standard to ensure the quality of the rope saw. The data acquisition device 11 is installed on the sliding plate 41, connected to the pressure sensor 7 and the distance detection device 6, and collects data in real time. The main control device 12 is electrically connected to each component through cables, and is responsible for monitoring and controlling the entire system, such as synchronous transmission, rope winding action, distance detection, etc., to achieve automated operation and data management, optimize the production process and assist in fault diagnosis, and improve production efficiency.

[0057] When in use, place the diamond baseline roll to be processed on the baseline roll placement rack 8, make the baseline pass through the cutting and fixing component 10 and then be clamped and fixed by the clamping device 81, turn on the general control device 12, input or select the preset baseline length, winding speed, tension and other parameters, and calibrate the magnetic scale reading head 61 to ensure the accuracy of distance measurement; turn on the synchronous transmission device 2, at this time, the driving component 21 will drive the synchronous belt 24 to rotate, and through the action of the clamping device 9 and the tension and compression bidirectional sensor 71, the sliding component 4 connected thereto will move axially along the guide rail frame 3, so that the baseline is pulled out from the baseline roll, and then the moving distance of the sliding component 4 is monitored in real time through the magnetic scale reading head 61, and the pulling length of the baseline is accurately controlled. When the set length is reached, the baseline is fixed and cut by the cutting and fixing component 10 to ensure the accuracy of the cutting, and then the cut baseline end is put The parts are connected together to form a ring-shaped finished baseline, which is mounted on the movable wheel assembly 52 and the fixed wheel assembly 51, and the movement of the sliding assembly 4 is controlled by the main control device 12 to drive the movable wheel assembly 52 to move, so that the ring-shaped finished baseline is tensioned on the rope winding device 5, and then the motor of the fixed wheel assembly 51 is started to drive the ring-shaped finished baseline to start rotating, and the tension of the finished rope during the rope winding process is monitored by the tension and compression bidirectional sensor 71. The operator monitors the rope winding progress, baseline length, tension and other key parameters in real time through the interface of the main control device 12. The system automatically records the data and performs preliminary analysis, and evaluates the baseline length, rope winding quality and performance based on the test data; after use, disconnect the power supply, clean the work area, and check whether each component is intact; ensure that the drag chain 13 protects the cable of the data acquisition device 11 from damage, and regularly check the wear of the drag chain 13.

[0058] Finally, it should be noted that the above is only a preferred embodiment of the utility model, which is only used to illustrate the technical solution of the utility model, and is not used to limit the protection scope of the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model are included in the protection scope of the utility model.

[0059] In the description of the present invention, it needs to be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "upper end", "lower end", "upper surface", "lower surface", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0060] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connection" and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

Claims

1. A diamond wire saw baseline length, wire winding and performance detection device, comprising: A workbench (1), a guide rail frame (3), a sliding assembly (4), a synchronous transmission device (2), a rope winding device (5), a distance detection device (6), a pressure sensor (7), and a baseline roll placement rack (8); characterized in that: the synchronous transmission device (2) is arranged on the workbench (1) along the axis of the workbench (1); the guide rail frame (3) is arranged on the workbench (1) corresponding to the synchronous transmission device (2); the sliding assembly (4) is movably arranged on the guide rail frame (3); one end of the pressure sensor (7) is clamped on the synchronous belt (24) of the synchronous transmission device (2) through a clamping device (9); and the other end is connected to the sliding assembly (4); The sliding assembly (4) can be driven to move axially along the guide rail frame (3) through the clamping device (9); the distance detection device (6) is correspondingly arranged on the sliding assembly (4) and can detect the moving distance of the sliding assembly (4); the rope winding device (5) and the baseline coil placement rack (8) are respectively arranged on both sides of the synchronous transmission device (2); the sliding assembly (4) is provided with a clamping device (81) corresponding to the baseline coil placement rack (8); one end of the rope winding device (5) is fixed on the workbench (1), and the other end is correspondingly arranged on the sliding assembly (4), and can make the baseline coil sleeved on the rope winding device (5) and rotate synchronously with the rope winding device (5).

2. A diamond wire saw baseline length, wire winding and performance detection device as claimed in claim 1, characterized in that: A cutting and fixing assembly (10) is provided between the clamping device (81) and the baseline roll placement rack (8) at one end close to the baseline roll placement rack (8), and the cutting and fixing assembly (10) can fix and cut the baseline.

3. A diamond wire saw baseline length, wire winding and performance detection device as claimed in claim 1, characterized in that: The rope winding device (5) comprises a movable rotating wheel assembly (52) and a fixed rotating wheel assembly (51); the movable rotating wheel assembly (52) is arranged on the sliding assembly (4); the fixed rotating wheel assembly (51) is correspondingly arranged on the workbench (1); and the baseline coil is tensioned and sleeved on the rope winding device (5) by adjusting the distance between the movable rotating wheel assembly (52) and the fixed rotating wheel assembly (51).

4. A diamond wire saw baseline length, wire winding and performance detection device as claimed in claim 1, characterized in that: The distance detection device (6) comprises a magnetic scale reading head (61) and a magnetic stripe mounting assembly (62); the magnetic stripe mounting assembly (62) is arranged parallel to the guide rail frame (3) on a workbench (1) on one side of the guide rail frame (3); and the magnetic scale reading head (61) is arranged on the sliding assembly (4) corresponding to the magnetic stripe mounting assembly (62).

5. A diamond wire saw baseline length, wire winding and performance detection device as claimed in claim 1, characterized in that: The synchronous transmission device (2) comprises a driving assembly (21), a driven assembly (22), an idler assembly (23) and a synchronous belt (24); the driving assembly (21) and the driven assembly (22) are respectively arranged at two ends of a workbench (1); the synchronous belt (24) is correspondingly sleeved on the driving assembly (21) and the driven assembly (22); and the synchronous belt (24) is respectively located on the upper and lower sides of the workbench (1) through the idler assembly (23); and the guide rail frame (3) is correspondingly arranged on the workbench (1) below the upper synchronous belt (24).

6. A diamond wire saw baseline length, wire winding and performance detection device as claimed in claim 1, characterized in that: The pressure sensor (7) is a tension-compression bidirectional sensor (71), one end of which is connected to the clamping device (9) and the other end of which is connected to the end surface of the sliding assembly (4).

7. A diamond wire saw baseline length, wire winding and performance detection device as claimed in claim 1, characterized in that: The sliding assembly (4) comprises a sliding plate (41) and a sliding block (42); the sliding plate (41) is arranged on the guide rail frame (3) via the sliding block (42), and the sliding plate (41) can be moved axially along the guide rail frame (3) via the sliding block (42).

8. A diamond wire saw baseline length, wire winding and performance detection device as claimed in claim 7, characterized in that: Guide rail stoppers (31) are respectively provided at both ends of the guide rail frame (3), and a sliding limit block (43) is correspondingly provided on the lower surface of the sliding plate (41); the sliding plate (41) is prevented from sliding off the guide rail frame (3) by the cooperation between the sliding limit block (43) and the guide rail stopper (31).

9. A diamond wire saw baseline length, wire winding and performance detection device as claimed in claim 7, characterized in that: The invention also comprises a data acquisition device (11) and a master control device (12); the data acquisition device (11) is arranged on the sliding plate (41) and is electrically connected to the pressure sensor and the distance detection device (6); the master control device (12) is arranged on the workbench (1) and is electrically connected to the data acquisition device (11), the synchronous transmission device (2), the rope winding device (5), the distance detection device (6), and the pressure sensor (7) through cables.

10. A diamond wire saw baseline length, wire winding and performance detection device as claimed in claim 9, characterized in that: A drag chain (13) for protecting the connection cable of the data acquisition device (11) is provided on a workbench (1) on one side of the sliding plate (41); one end of the drag chain (13) is connected to the sliding platform, and the other end is fixed to the workbench (1).

Citation Information

Patent Citations

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