Nylon material mixing and stirring device

By designing a hybrid mixing device for nylon materials, including scraping plates and buffering systems, the equipment wear and vibration problems caused by nylon material stickiness are solved, and the service life of the equipment is extended and the mixing efficiency is improved.

CN222406607UActive Publication Date: 2025-01-28NINGBO JUNYUAN COMPOSITE MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421121370.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-28
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The viscosity of nylon materials may cause adhesion layers to form on the surface of the mixing equipment, increasing wear and requiring more frequent maintenance and replacement.

Method used

A nylon material mixing device is designed, including the mixing cylinder, shell and fixed bracket. The mixing components include tube cover, drive cavity, driving motor, turntable, mixing rod and mixing blades. It is used to effectively scrape the nylon material on the inner wall of the mixing cylinder, and install a buffer plate and a buffer spring in the shell to reduce vibration and impact.

Benefits of technology

Effectively avoid the formation of the adhesion layer on the surface of the equipment, reduce the wear of the equipment, extend the service life of the equipment, reduce the maintenance and replacement frequency, improve the efficiency and quality of mixing mixing, reduce vibration and impact, improve the equipment of the equipment Stability and security.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nylon material processing, and discloses a nylon material mixing and stirring device which comprises a stirring barrel, a shell and a fixing support, the shell is arranged outside the stirring barrel, the fixing support is installed at the bottom of the shell, universal wheels are installed at the bottom of the fixing support, and the universal wheels are connected with the stirring barrel. Through the arrangement of the stirring assembly, the second stirring blade and the scraping plate, a nylon material on the inner wall of the stirring barrel can be effectively scraped and is prevented from forming an adhesion layer, so that the abrasion degree of the surface of equipment is reduced, the service life of the equipment is prolonged, the frequency of maintenance and replacement is reduced, the maintenance cost is reduced, and meanwhile, the service life of the equipment is prolonged. And through different design of the first stirring blade and the second stirring blade, the stirring process is more thorough and effective, and sufficient mixing of raw materials is ensured, so that the mixing and stirring efficiency and quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nylon material processing, in particular to a nylon material mixing and stirring device. Background Art

[0002] Nylon is a synthetic polymer also known as polyamide. It is made from a chemical called polycaprolactam and is commonly used to make a variety of materials such as ropes, cords, clothing, socks, plastic parts, etc. Nylon has excellent strength and abrasion resistance, while also having some elasticity and chemical resistance.

[0003] In the manufacturing process of nylon, different raw materials or additives are often mixed together to obtain the desired material properties. The stirring device can ensure that the raw materials and additives are fully mixed to ensure the uniform quality and performance of the product.

[0004] However, since the viscosity of nylon materials may increase the wear of the stirring equipment, during a long period of stirring, the nylon material may form an adhesion layer on the surface of the equipment, resulting in increased wear of equipment components and requiring more frequent maintenance and replacement; therefore, it does not meet existing needs. In this regard, we propose a nylon material mixing and stirring device. Utility Model Content

[0005] The utility model provides a nylon material mixing and stirring device, which can effectively scrape off the nylon material on the inner wall of the stirring drum to prevent it from forming an adhesion layer, thereby reducing the wear degree of the equipment surface and extending the service life of the equipment. It solves the problem mentioned in the above background technology that the viscosity of the nylon material may increase the wear of the stirring equipment. During a long period of stirring, the nylon material may form an adhesion layer on the surface of the equipment, resulting in increased wear of equipment parts and requiring more frequent maintenance and replacement.

[0006] The utility model provides the following technical solutions: a nylon material mixing and stirring device, comprising a mixing drum, a shell and a fixed bracket, wherein the shell is arranged outside the mixing drum, the fixed bracket is installed at the bottom of the shell, and a universal wheel is installed at the bottom of the fixed bracket;

[0007] A loading port is provided on one side of the mixing drum, a unloading port is provided on the other side of the mixing drum, a mixing assembly is provided in the mixing drum, the mixing assembly includes a drum cover installed on the mixing drum, a driving cavity is provided in the drum cover, a driving motor is provided in the driving cavity, a turntable is connected to the bottom of the driving motor, a mixing rod is fixedly installed at the bottom of the turntable, and a plurality of first mixing blades are installed on the mixing rod.

[0008] As an optional solution of a nylon material mixing and stirring device described in the utility model, the stirring assembly also includes a driving gear installed on the side of the turntable, the turntable is meshed with the driving gear, and a ring gear is installed in the driving cavity, and the driving gear is meshed with the ring gear.

[0009] As an optional scheme of a nylon material mixing and stirring device described in the utility model, wherein: a driving rod is fixedly installed on the turntable, the top end of the driving rod is fixedly connected to the motor, a sleeve is provided on the outer sleeve of the driving rod, a connecting rod is fixedly installed on the side wall of the sleeve, one end of the connecting rod is fixedly connected to the sleeve, and the other end of the connecting rod is fixedly inserted in the driving gear.

[0010] As an optional solution of a nylon material mixing and stirring device described in the utility model, a rotating rod is installed at the bottom of the driving gear, an annular groove is opened in the drum cover, and the rotating rod extends into the mixing drum through the annular groove.

[0011] As an optional solution of a nylon material mixing and stirring device described in the utility model, wherein: a second stirring blade is installed on the rotating rod, the first stirring blade is set as a sheet blade, the second stirring blade is set as a spiral blade, and a scraping plate is set on the second stirring blade, and the scraping plate is set as a rubber plate.

[0012] As an optional solution of the nylon material mixing and stirring device described in the utility model, wherein: the driving gear is set in two, and the two driving gears are symmetrically arranged on both sides of the turntable.

[0013] As an optional scheme of a nylon material mixing and stirring device described in the utility model, wherein: a through opening corresponding to the discharge port is opened on the shell, a discharge pipe is installed at the discharge port, and the discharge pipe is inserted into the through opening.

[0014] As an optional solution of a nylon material mixing and stirring device described in the utility model, a buffer plate is installed in the shell, the buffer plate is located between the shell and the mixing drum, and a buffer spring is arranged between the buffer plate and the shell.

[0015] The utility model has the following beneficial effects:

[0016] 1. The nylon material mixing and stirring device, through the arrangement of the stirring assembly, the second stirring blade and the scraping plate, can effectively scrape the nylon material on the inner wall of the stirring drum to avoid the formation of an adhesion layer, thereby reducing the degree of wear on the surface of the equipment, extending the service life of the equipment, and reducing the frequency of maintenance and replacement, reducing maintenance costs. At the same time, through the different designs of the first stirring blade and the second stirring blade, the stirring process is made more thorough and effective, ensuring that the raw materials are fully mixed, thereby improving the efficiency and quality of mixing and stirring.

[0017] 2. The nylon material mixing and stirring device has a buffer plate installed in the outer shell, which is arranged between the outer shell and the mixing drum, and a buffer spring is arranged between the buffer plate and the outer shell, so that vibration and impact that may be generated during the stirring process can be reduced, the equipment structure can be protected, the service life of the equipment can be extended, and the operational safety can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the main three-dimensional structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the main body cutaway structure of the utility model.

[0020] Figure 3 It is a schematic diagram of the overall top view cutaway structure of the utility model.

[0021] Figure 4 It is a partially cutaway structural schematic diagram of the utility model.

[0022] In the figure: 100, mixing drum; 110, drum cover; 111, annular slide; 120, loading port; 130, unloading port; 140, unloading pipe; 200, housing; 210, through port; 220, buffer plate; 230, buffer spring; 300, bracket; 310, universal wheel; 400, stirring assembly; 410, driving chamber; 411, ring gear; 420, driving motor; 430, turntable; 431, driving rod; 432, sleeve; 433, connecting rod; 440, stirring rod; 441, first stirring blade; 450, driving gear; 460, second stirring blade; 461, scraper plate; 470, rotating rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1

[0025] This embodiment is intended to help solve the problem that the viscosity of nylon materials may increase the wear of the stirring equipment. During a long period of stirring, the nylon material may form an adhesion layer on the surface of the equipment, resulting in increased wear of equipment parts and requiring more frequent maintenance and replacement. Please refer to Figure 1 - Figure 4 A nylon material mixing and stirring device includes a mixing drum 100, a shell 200 and a fixed bracket 300. The shell 200 is arranged outside the mixing drum 100, and the fixed bracket 300 is installed at the bottom of the shell 200. A universal wheel 310 is installed at the bottom of the fixed bracket 300.

[0026] A loading port 120 is provided on one side of the mixing drum 100 for feeding raw materials into the mixing drum 100. A discharging port 130 is provided on the other side for taking out the mixed materials from the mixing drum 100, making the loading and discharging operations more convenient and efficient.

[0027] The mixing drum 100 is provided with a stirring assembly 400, and the stirring assembly 400 includes a drum cover 110 installed on the mixing drum 100, a driving chamber 410 is provided in the drum cover 110, a driving motor 420 is provided in the driving chamber 410, a turntable 430 is connected to the bottom of the driving motor 420, a stirring rod 440 is fixedly installed at the bottom of the turntable 430, and a plurality of first stirring blades 441 are installed on the stirring rod 440. The stirring assembly 400 also includes a driving gear 450 installed on the side of the turntable 430, the turntable 430 is meshed with the driving gear 450, a ring gear 411 is installed in the driving chamber 410, and the driving gear 450 is meshed with the ring gear 411. The driving motor 420 realizes power output through the driving chamber 410 connected to the drum cover 110. The driving motor 420 is connected to the bottom of the turntable 430, and the stirring rod 440 is fixedly installed on the turntable 430. The driving gear 450 is installed on the side of the rotating disk 430 and meshes with the rotating disk 430 , so that the driving force can be effectively transmitted to the stirring assembly 400 to promote the movement of the stirring rod 440 .

[0028] A driving rod 431 is fixedly mounted on the turntable 430. The top of the driving rod 431 is fixedly connected to the motor. A sleeve 432 is disposed on the outer cover of the driving rod 431. A connecting rod 433 is fixedly mounted on the side wall of the sleeve 432. One end of the connecting rod 433 is fixedly connected to the sleeve 432. The other end of the connecting rod 433 is fixedly inserted into the driving gear 450. A rotating rod 470 is mounted at the bottom of the driving gear 450. An annular groove 111 is provided in the drum cover 110. The rotating rod 470 extends into the mixing drum 100 through the annular groove 111, so that the rotating rod 470 rotates stably and ensures smooth mixing process.

[0029] The second stirring blade 460 is installed on the rotating rod 470, the first stirring blade 441 is set as a sheet blade, the second stirring blade 460 is set as a spiral blade, and the second stirring blade 460 is provided with a scraper plate 461, which is set as a rubber plate. Two driving gears 450 are set, and the two driving gears 450 are symmetrically arranged on both sides of the rotating disk 430.

[0030] When the driving motor 420 is started, the driving force is transmitted to the stirring assembly 400 through the transmission device, so that the stirring rod 440 and the stirring blades start to move. The first stirring blade 441 preliminarily mixes the raw materials, and then the second stirring blade 460 and the scraper plate 461 scrape off the nylon material attached to the inner wall of the mixing drum 100 and ensure the cleanliness of the surface of the equipment, thereby effectively preventing the nylon material from forming an adhesion layer on the surface of the equipment, reducing wear and tear, and extending the service life of the equipment.

[0031] In this embodiment: through the provision of the stirring assembly 400, the second stirring blade 460 and the scraper plate 461, the nylon material on the inner wall of the stirring drum 100 can be effectively scraped off to prevent it from forming an adhesion layer, thereby reducing the degree of wear on the surface of the equipment, extending the service life of the equipment, and reducing the frequency of maintenance and replacement, thereby reducing maintenance costs. At the same time, through the different designs of the first stirring blade 441 and the second stirring blade 460, the stirring process is made more thorough and effective, ensuring that the raw materials are fully mixed, thereby improving the efficiency and quality of mixing and stirring.

[0032] Embodiment 2

[0033] This embodiment is intended to promote the solution of the problem that the vibration and impact generated during the stirring process cannot be effectively buffered, which may affect the stability and safety of the equipment. This embodiment is an improvement made on the basis of the first embodiment. For details, please refer to Figure 1 - Figure 4 .

[0034] The housing 200 is provided with a through opening 210 corresponding to the material discharge port 130, and a material discharge pipe 140 is installed at the material discharge port 130. The material discharge pipe 140 is inserted into the through opening 210, and the mixed material can be conveniently taken out from the material discharge port 130. Such a design can make the material discharge process smoother and more efficient.

[0035] A buffer plate 220 is installed in the housing 200, and the buffer plate 220 is located between the housing 200 and the mixing drum 100. A buffer spring 230 is provided between the buffer plate 220 and the housing 200. When the device is running, the vibration and impact generated during the mixing process will be transmitted to the buffer plate 220, and the spring between the buffer plate 220 and the housing 200 will alleviate these impact forces, thereby reducing the impact on the device structure and improving the stability and durability of the device.

[0036] In this embodiment: a buffer plate 220 is installed in the outer shell 200 and arranged between the outer shell 200 and the mixing drum 100, and a buffer spring 230 is arranged between the buffer plate 220 and the outer shell 200, so that vibration and impact that may be generated during the mixing process can be reduced, the equipment structure can be protected, the service life of the equipment can be extended, and the operational safety can be improved.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A nylon material mixing and stirring device, comprising a mixing drum (100), a housing (200) and a fixing bracket (300), characterized in that: The outer shell (200) is arranged outside the mixing drum (100), the fixed bracket (300) is installed at the bottom of the outer shell (200), and a universal wheel (310) is installed at the bottom of the fixed bracket (300); A loading port (120) is provided on one side of the mixing drum (100), and a loading port (130) is provided on the other side of the mixing drum (100). A mixing assembly (400) is provided in the mixing drum (100), and the mixing assembly (400) comprises a drum cover (110) installed on the mixing drum (100), a driving cavity (410) is provided in the drum cover (110), a driving motor (420) is provided in the driving cavity (410), a rotating disk (430) is connected to the bottom of the driving motor (420), a mixing rod (440) is fixedly installed at the bottom of the rotating disk (430), and a plurality of first mixing blades (441) are installed on the mixing rod (440).

2. A nylon material mixing and stirring device according to claim 1, characterized in that: The stirring assembly (400) further comprises a driving gear (450) mounted on the side of the rotating disk (430), the rotating disk (430) meshing with the driving gear (450), a ring gear (411) mounted in the driving cavity (410), and the driving gear (450) meshing with the ring gear (411).

3. A nylon material mixing and stirring device according to claim 2, characterized in that: A driving rod (431) is fixedly mounted on the rotating disk (430), the top end of the driving rod (431) is fixedly connected to the motor, a sleeve (432) is disposed on the outer shell of the driving rod (431), a connecting rod (433) is fixedly mounted on the side wall of the sleeve (432), one end of the connecting rod (433) is fixedly connected to the sleeve (432), and the other end of the connecting rod (433) is fixedly inserted into the driving gear (450).

4. A nylon material mixing and stirring device according to claim 2, characterized in that: A rotating rod (470) is installed at the bottom of the driving gear (450), an annular sliding groove (111) is provided in the drum cover (110), and the rotating rod (470) extends into the mixing drum (100) through the annular sliding groove (111).

5. A nylon material mixing and stirring device according to claim 4, characterized in that: The rotating rod (470) is provided with a second stirring blade (460), the first stirring blade (441) is provided as a sheet blade, the second stirring blade (460) is provided as a spiral blade, the second stirring blade (460) is provided with a scraping plate (461), and the scraping plate (461) is provided as a rubber plate.

6. A nylon material mixing and stirring device according to claim 2, characterized in that: The number of the driving gears (450) is two, and the two driving gears (450) are symmetrically arranged on both sides of the rotating disk (430).

7. A nylon material mixing and stirring device according to claim 1, characterized in that: The outer shell (200) is provided with a through opening (210) corresponding to the discharge port (130), a discharge pipe (140) is installed at the discharge port (130), and the discharge pipe (140) is inserted into the through opening (210).

8. A nylon material mixing and stirring device according to claim 1, characterized in that: A buffer plate (220) is installed in the outer shell (200), the buffer plate (220) is located between the outer shell (200) and the mixing drum (100), and a buffer spring (230) is provided between the buffer plate (220) and the outer shell (200).