Blanking funnel for plastic particles
Through the design of a driving motor, transmission chain, sprocket wheel, drive screw and stirring rod, the problem of the traditional lattice funnel is solved by the problem of blocking and control caused by static electricity. Improvement.
Patent Information
- Application Number
- CN202420961431.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Traditional cutting funnels are prone to adhesion and blockage due to electrostatic effects during the flow of plastic particles, which affects the regulation and control of cutting speed, resulting in the hopper spill or material explosion, affecting the continuity and stability of the injection molding process.
Design a tuning funnel that includes the funnel of the funnel, the funnel plate, the driving motor, the transmission chain, the sprocket, the sprocket, the drive screw and the driver's slider, and the mixing stick with the material, the dryer, and the staggered arrangement. The coordination of these components realizes precisely remedial control, preventing the blockage of the material, and reducing the effects of electrostatic.
The precise control of plastic granular feed is realized, the risk of blocking the blocking of the fight, maintaining the continuity and stability of the fight, improving production efficiency, and improving the quality of plastic products.
Smart Images

Figure CN222406713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic molding machinery, in particular to a feeding funnel for plastic particles. Background Art
[0002] Plastic pellets are a commonly used raw material form in the plastic processing industry. They usually need to be transferred from storage containers or bags to the hopper of processing machinery (such as injection molding machines, extruders, etc.) through a discharge funnel. Traditional discharge funnels are usually simple conical or cylindrical designs, allowing the raw materials to flow smoothly from high to low using gravity.
[0003] However, these traditional funnel designs have the following problems in practical applications:
[0004] Plastic pellets may adhere to each other due to static electricity during the flow process, and accumulate inside the funnel to form a bridge phenomenon, which hinders the continuous flow of plastic pellets. The feeding speed cannot be adjusted or accurately controlled, resulting in overflow or explosion of the hopper, affecting the continuity and stability of the injection molding and other process. At the same time, certain shapes or types of plastic pellets may cause blockage, especially those containing additives or with special shapes.
[0005] Because common problems of existing feeding hoppers, such as hopper blockage, inconsistent material speed and static electricity, not only lead to reduced production efficiency, but also may affect the quality of plastic products. Therefore, from the perspective of improving production efficiency and product quality, the market urgently needs a plastic pellet feeding funnel for the existing plastic molding machinery technology field. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the problem that the existing hopper is blocked, resulting in inconsistent material speed, reducing production efficiency and affecting the quality of plastic products, the utility model provides a feeding funnel for plastic pellets, which has the advantages of being able to achieve precise feeding control, prevent hopper blockage and reduce static electricity effects, so as to solve the problems raised by the background technology.
[0008] (II) Technical solution
[0009] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions:
[0010] The feeding funnel of plastic pellets comprises a funnel body,
[0011] The funnel body is fixedly equipped with a funnel plate frame, the funnel plate frame is located at the lower end discharge port of the funnel body, the funnel plate frame is fixedly equipped with a driving motor, the output end of the driving motor is fixedly equipped with a first sprocket, the first sprocket is movably equipped with a transmission chain, the transmission chain is movably equipped with a second sprocket, the first sprocket and the second sprocket are entangled by the transmission chain, the first sprocket and the second sprocket are located on both sides of the funnel body, the first sprocket is fixedly equipped with a transmission screw, the transmission screw is movably equipped with a driving slider, the transmission screw and the driving slider are threadedly assembled, the transmission screw and the driving slider are located on both sides of the funnel plate frame, and the second sprocket on one side of the funnel plate frame is fixedly assembled with the transmission screw.
[0012] Preferably, a material limiting baffle is movably installed in the funnel plate frame, and the material limiting baffle is fixedly installed between the driving slider, and the material limiting baffle is directly opposite to and connected to the lower end discharge port of the funnel body.
[0013] Preferably, a fixed machine base is fixedly mounted on the funnel body, a motor is fixedly mounted on the fixed machine base, and a first gear is fixedly mounted on the output end of the motor.
[0014] Preferably, a second gear is movably mounted on the funnel body, and a tooth pattern is formed between the first gear and the second gear.
[0015] Preferably, a first stirring rod is fixedly mounted on the first gear, and a second stirring rod is fixedly mounted on the second gear. The first stirring rod and the second stirring rod are located in the funnel body, and the first stirring rod and the second stirring rod are alternately arranged.
[0016] Preferably, a first dryer is fixedly mounted on one side of the funnel body, and a second dryer is fixedly mounted on the other side of the funnel body.
[0017] Preferably, the first dryer is opposite to the second dryer, and a material level sensor is fixedly mounted on the funnel body.
[0018] (III) Beneficial effects
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] The material level sensor of the plastic pellet feeding hopper in the utility model can monitor the material level of the plastic pellets in the hopper in real time to automatically adjust the feeding action or the feeding amount, thereby ensuring continuous production and reducing material waste. The first dryer and the second dryer are aligned with and blow the plastic pellets in the hopper, especially in the case of raw materials with high moisture content or in an environment with high humidity. This helps to keep the plastic pellets dry and avoid adhesion problems caused by moisture. The driving motor, transmission chain, sprocket and transmission screw cooperate with the driving slider to achieve precise movement of the material limiting baffle, and the opening size of the feeding port can be adjusted, so as to achieve the purpose of accurately controlling the feeding amount, ensuring the consistency and accuracy of the amount of plastic pellets during the processing, and ensuring the continuous movement of the plastic pellets inside the hopper by the staggered stirring rods driven by the motor to prevent the bridge phenomenon formed by the adhesion of the pellets and the blockage of the feeding port. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the front view structure of the feeding funnel of plastic pellets in the utility model;
[0022] Figure 2 This is a side view of the structure of the feeding funnel of plastic pellets in the utility model;
[0023] Figure 3 for Figure 2 A schematic diagram of the structure enlargement in the middle;
[0024] Figure 4 This is a schematic diagram of the bottom structure of the feeding hopper for plastic pellets in the utility model;
[0025] Figure 5 This is a rear view structural diagram of the feeding funnel of plastic pellets in the utility model;
[0026] Figure 6 The utility model is a schematic diagram of the top view of the feeding funnel of plastic pellets.
[0027] In the figure:
[0028] 10. Funnel body; 11. Funnel plate frame; 12. Driving motor; 13. First sprocket;
[0029] 14. Transmission chain; 15. Second sprocket; 16. Transmission screw rod; 17. Driving slider;
[0030] 18. Material limiting baffle; 19. Fixed machine base; 20. Motor; 21. First gear;
[0031] 22. Second gear; 23. First stirring rod; 24. Second stirring rod; 25. First drying machine;
[0032] 26. Second dryer; 27. Material level sensor. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] Example
[0035] like Figures 1 to 6 As shown, it is a schematic diagram of the structure of a plastic pellet feeding funnel according to a preferred embodiment of the utility model. The plastic pellet feeding funnel of this embodiment includes a funnel body 10, on which a funnel plate frame 11 is fixedly mounted, and the funnel plate frame 11 is located at the lower end feeding port of the funnel body 10, and a driving motor 12 is fixedly mounted on the funnel plate frame 11, and a first sprocket 13 is fixedly mounted on the output end of the driving motor 12, and a transmission chain 14 is movably mounted on the first sprocket 13, and a second sprocket 15 is movably mounted on the transmission chain 14, and the first sprocket 13 and the second sprocket 15 are wound by the transmission chain 14, and the first sprocket 13 and the second sprocket 15 are located on both sides of the funnel body 10, and a transmission screw 16 is fixedly mounted on the first sprocket 13, and a driving slider 17 is movably mounted on the transmission screw 16, and the transmission screw 16 is threadedly mounted with the driving slider 17, and the transmission screw 16 and the driving slider 17 are located on both sides of the funnel plate frame 11, and a second sprocket 15 on one side of the funnel plate frame 11 is fixedly mounted on the first sprocket 13. The sprocket 15 is fixedly assembled with the transmission screw 16, and a limited material baffle 18 is movably assembled in the funnel plate frame 11. The limited material baffle 18 is fixedly assembled with the driving slider 17, and the limited material baffle 18 is directly opposite to the lower end discharge port of the funnel body 10 and is connected. A fixed machine base 19 is fixedly assembled on the funnel body 10, and a motor 20 is fixedly assembled on the fixed machine base 19. A first gear 21 is fixedly assembled on the output end of the motor 20, and a second gear 22 is movably assembled on the funnel body 10. The first gear 21 and the second gear 22 are toothed. A first stirring rod 23 is fixedly assembled on the first gear 21, and a second stirring rod 24 is fixedly assembled on the second gear 22. The first stirring rod 23 and the second stirring rod 24 are located in the funnel body 10, and the first stirring rod 23 and the second stirring rod 24 are staggered. The first stirring rod 23 and the second stirring rod 24 can move the plastic particles in the funnel body 10 to prevent the plastic particles from piling up and causing blockage.
[0036] A first dryer 25 is fixedly mounted on one side of the funnel body 10, and a second dryer 26 is fixedly mounted on the other side of the funnel body 10. The first dryer 25 is directly opposite to the second dryer 26. When the ambient humidity is high or plastic pellets with high moisture content are being processed, the first dryer 25 and the second dryer 26 need to be heated to keep the hopper dry and prevent the raw materials from getting wet.
[0037] A material level sensor 27 is fixedly mounted on the funnel body 10. The material level sensor 27 is used to monitor the amount of plastic particles in the hopper. When the amount reaches a set level, the material discharge is automatically stopped or started. At the same time, the material discharge amount can be controlled by changing the size of the discharge port opening according to the discharge amount of plastic particles.
[0038] Working principle: Pour plastic particles from the upper end of the funnel body 10. Some plastic particles contain moisture on their surfaces, causing the plastic particles to stick together. Start the first dryer 25 and the second dryer 26 to dry and blow the plastic particles in the funnel body 10. At the same time, start the motor 20 to drive the first gear 21 to rotate. The first gear 21 and the second gear 22 are toothed, thereby driving the second gear 22 to rotate, and then the first stirring rod 23 and the second stirring rod 24 rotate towards each other, so that the plastic particles in the funnel body 10 are turned over to prevent the particles from When the accumulation causes blockage, the driving motor 12 is started to drive the first sprocket 13 to rotate, and the second sprocket 15 is driven to rotate through the transmission chain 14, so that the transmission screw 16 on both sides of the funnel body 10 rotates, and the transmission screw 16 and the driving slider 17 are threadedly assembled to move the driving slider 17, thereby driving the material limiting baffle 18 to move, changing the bottom opening size of the funnel body 10, thereby controlling the discharge amount of plastic particles, and the material level sensor 27 can monitor the discharge amount of plastic particles in real time to control the discharge amount of plastic particles.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding funnel for plastic pellets, comprising a funnel body (10), Features: The funnel body (10) is fixedly equipped with a funnel frame (11), the funnel frame (11) is located at the lower end of the funnel body (10) The funnel frame (11) is fixedly equipped with a driving motor (12), the output end of the driving motor (12) is fixedly equipped with a first sprocket (13), the first sprocket (13) is movably equipped with a transmission chain (14), the transmission chain (14) is movably equipped with a second sprocket (15), the first sprocket (13) and the second sprocket (15) are driven by the transmission chain (14) ), the first sprocket (13) and the second sprocket (15) are located on both sides of the funnel body (10), the first sprocket (13) is fixedly equipped with a transmission screw (16), the transmission screw (16) is movably equipped with a driving slider (17), the transmission screw (16) and the driving slider (17) are threadedly assembled, the transmission screw (16) and the driving slider (17) are located on both sides of the funnel plate frame (11), and the second sprocket (15) on one side of the funnel plate frame (11) is fixedly assembled with the transmission screw (16).
2. The plastic pellet feeding hopper according to claim 1, characterized in that: A material limiting baffle (18) is movably mounted in the funnel plate frame (11), and the material limiting baffle (18) is fixedly mounted on the driving slider (17). The material limiting baffle (18) is directly opposite to and connected to the lower end discharge port of the funnel body (10).
3. The plastic pellet feeding hopper according to claim 2, characterized in that: A fixed machine base (19) is fixedly mounted on the funnel body (10), a motor (20) is fixedly mounted on the fixed machine base (19), and a first gear (21) is fixedly mounted on the output end of the motor (20).
4. The plastic pellet feeding hopper according to claim 3, characterized in that: The funnel body (10) is movably equipped with a second gear (22), and the first gear (21) and the second gear (22) are toothed.
5. The plastic pellet feeding hopper according to claim 4, characterized in that: A first stirring rod (23) is fixedly mounted on the first gear (21), and a second stirring rod (24) is fixedly mounted on the second gear (22). The first stirring rod (23) and the second stirring rod (24) are located inside the funnel body (10), and the first stirring rod (23) and the second stirring rod (24) are arranged alternately.
6. The plastic pellet feeding hopper according to claim 5, characterized in that: A first dryer (25) is fixedly mounted on one side of the funnel body (10), and a second dryer (26) is fixedly mounted on the other side of the funnel body (10).
7. The plastic pellet feeding hopper according to claim 6, characterized in that: The first dryer (25) is opposite to the second dryer (26), and a material level sensor (27) is fixedly mounted on the funnel body (10).