Horizontal mixing tower mold

Abstract

The utility model discloses a horizontal mixing tower mold, and relates to the technical field of pouring molds. The die comprises a supporting frame, the top face of the supporting frame is fixedly connected with a bottom die middle section, the top of the bottom die middle section is fixedly connected with a side die middle section, the left end and the right end of the side die middle section are each provided with a side die transition section, and the end, away from the side die middle section, of each side die transition section is provided with a side die tail section. A bottom die tail end is arranged between the side die tail section and the bottom die middle section, an end die is arranged at the end, away from the side die transition section, of the side die tail section, a pipe piece is placed on the top face of the bottom die middle section, and the pipe piece is of a quarter octagonal structure. And the mold is simply adjusted, so that the mixed tower segments with different specifications can be produced, the production cost is reduced, and the problem that the mixed tower mold cannot be universalized due to different project, different tower shapes and different mold main engine manufacturer parameter requirements is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of casting moulds, in particular to a horizontal mixing tower mould. Background Art

[0002] Wind turbine hybrid tower segments are a component of the wind turbine tower structure used in wind farms. Wind turbines are usually composed of towers, nacelles and blades, among which the tower is an important structure supporting the entire wind turbine. Wind turbine hybrid tower segments refer to the wall panel elements of the wind turbine tower made of concrete. They have a circular or polygonal cross-sectional shape, present a certain thickness and length, and are arranged and connected vertically to form the outer shell of the entire tower.

[0003] Wind power tower segment molds are used to manufacture concrete tower wall elements in wind farms. They can provide the required shape and size for concrete to ensure the accuracy and consistency of the final product. However, existing tower segment molds have fixed specifications and can only be used to cast segments of specific projects and specifications. The scope of application is small, resulting in high mold use costs.

[0004] For this reason, a horizontal mixing tower mould is proposed. Utility Model Content

[0005] The purpose of the utility model is to solve the problems mentioned in the above background technology, and the utility model provides a horizontal mixing tower mold.

[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0007] A horizontal mixing tower mold comprises a support frame, the top surface of the support frame is fixedly connected with a bottom mold middle section, the top of the bottom mold middle section is fixedly connected with a side mold middle section, the left and right ends of the side mold middle section are provided with side mold transition sections, the end of the side mold transition section away from the side mold middle section is provided with a side mold tail section, a bottom mold tail end is provided between the side mold tail section and the bottom mold middle section, an end mold is provided at the end of the side mold tail section away from the side mold transition section, a pipe segment is placed on the top surface of the bottom mold middle section, and the pipe segment is a quarter octagonal structure, an upper mold is pressed on the surface of the pipe segment, and an adjustment mechanism for controlling the rotation of the upper mold is provided on the top surface of the support frame.

[0008] Furthermore, the adjustment mechanism includes a fixed seat, and the fixed seat is fixedly connected to the top surface of the support frame, the inner wall of the fixed seat is rotatably connected to a rotating shaft, the surface of the rotating shaft is sleeved with a connecting piece, and the connecting piece is fixedly connected to the upper mold.

[0009] Furthermore, the number of the upper molds and the adjustment mechanisms are both two groups, and the two groups of upper molds and the adjustment mechanisms are symmetrically distributed with the front vertical center line of the support frame as the symmetry axis.

[0010] Furthermore, at least eight leveling bases are provided at the bottom of the support frame.

[0011] Furthermore, the middle section of the bottom mold and the tail end of the bottom mold, the transition section of the side mold and the middle section of the side mold, the transition section of the side mold and the tail section of the side mold, and the tail section of the side mold and the end mold are all fixed by bolts and positioning pins.

[0012] Furthermore, sealing grooves are provided on the joint surface between the middle section of the bottom mold and the tail end of the bottom mold, the joint surface between the transition section of the side mold and the middle section of the side mold, the joint surface between the transition section of the side mold and the tail section of the side mold, the joint surface between the tail section of the side mold and the end mold, and the bottom surface of the upper mold, and a rubber strip is provided in the sealing layer.

[0013] The beneficial effects of the utility model are as follows:

[0014] The rotation of the upper mold is controlled by an adjusting mechanism so that the upper mold is pressed onto the surface of the middle section of the side mold and fits with the tail section of the side mold, the transition section of the side mold and the end mold, thereby forming a casting space, and then casting to form a pipe segment. Through four castings, four pipe segments are produced, and finally the four pipe segments are assembled into one by arc bolts. When it is necessary to produce pipe segments of different specifications, it is only necessary to disassemble and replace the tail section of the side mold, the transition section of the side mold, the upper mold and the end mold, while the middle section of the bottom mold and the middle section of the side mold can be reused, which realizes the effect of facilitating the rapid casting and processing of the mixed tower pipe segments. Mixed tower pipe segments of different specifications can be produced by simply adjusting the mold, which reduces the production cost and solves the problem that the mixed tower mold cannot be universal due to the parameter requirements of different projects, different tower shapes and different mold host manufacturers. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a bottom view of the structure of the utility model;

[0017] Figure 3 This is an enlarged view of the angle control component structure of the utility model;

[0018] Figure 4 It is a side view of the structure of the utility model;

[0019] Figure numerals: 1. middle section of bottom mold; 2. tail end of bottom mold; 3. tail section of side mold; 4. transition section of side mold; 5. middle section of side mold; 6. leveling base; 7. upper mold; 701. fixed seat; 702. rotating shaft; 703. connecting piece; 8. pipe segment; 9. support frame; 10. end mold. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0024] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] like Figures 1 to 4As shown, a horizontal mixing tower mold comprises a support frame 9, the top surface of the support frame 9 is fixedly connected with a bottom mold middle section 1, the top of the bottom mold middle section 1 is fixedly connected with a side mold middle section 5, the left and right ends of the side mold middle section 5 are provided with side mold transition sections 4, the end of the side mold transition section 4 away from the side mold middle section 5 is provided with a side mold tail section 3, a bottom mold tail end 2 is provided between the side mold tail section 3 and the bottom mold middle section 1, an end mold 10 is provided at the end of the side mold tail section 3 away from the side mold transition section 4, a pipe segment 8 is placed on the top surface of the bottom mold middle section 1, and the pipe segment 8 is a quarter octagonal structure, an upper mold 7 is pressed on the surface of the pipe segment 8, and an adjusting mechanism for controlling the rotation of the upper mold 7 is provided on the top surface of the support frame 9. More specifically, the upper mold 7 is controlled to rotate through the adjustment mechanism so that the upper mold 7 is pressed onto the surface of the side mold middle section 5 and fits with the side mold tail section 3, the side mold transition section 4 and the end mold 10, thereby forming a casting space, thereby casting and forming the pipe segment 8. Through four castings, four pipe segments 8 are produced, and finally the four pipe segments 8 are assembled into one by arc bolts. When it is necessary to produce pipe segments 8 of different specifications, it is only necessary to disassemble and replace the side mold tail section 3, the side mold transition section 4, the upper mold 7 and the end mold 10 to produce pipe segments of different diameters (the pipe segment diameter can be adjusted from 5640mm to 7320mm, that is, 70mm is one gear, and there are 13 gears in total), and the bottom mold middle section 1 (weight is 5.9 tons) and the side mold middle section 5 (weight is 2 tons) can be reused.

[0026] The adjustment mechanism includes a fixed seat 701, and the fixed seat 701 is fixedly connected to the top surface of the support frame 9, the inner wall of the fixed seat 701 is rotatably connected to a rotating shaft 702, the surface of the rotating shaft 702 is sleeved with a connecting piece 703, and the connecting piece 703 is fixedly connected to the upper mold 7. It should be noted that the upper mold 7 is supported by the cooperation of the connecting piece 703 and the rotating shaft 702, and the upper mold 7 is ensured to be able to rotate in a vertical plane, so as to facilitate cooperation with other structures to form a casting space.

[0027] There are two sets of upper molds 7 and adjustment mechanisms, and the two sets of upper molds 7 and adjustment mechanisms are symmetrically distributed with the front vertical center line of the support frame 9 as the symmetry axis. More specifically, the two sets of upper molds 7 cooperate with other structures to form a casting space, which is convenient for molding the wind tower accessories. After molding, the two sets of adjustment mechanisms control the upper mold 7 to rotate to a vertical state, and the wind tower accessories can be taken out of the mold.

[0028] At least eight leveling bases 6 are provided at the bottom of the support frame 9. It should be noted that by providing a plurality of leveling bases 6 at different positions, the support frame 9 is stably supported, and the leveling bases 6 are used to adjust the entire mold to a horizontal state.

[0029] The bottom mold middle section 1 and the bottom mold tail end 2, the side mold transition section 4 and the side mold middle section 5, the side mold transition section 4 and the side mold tail section 3, and the side mold tail section 3 and the end mold 10 are all fixed by bolts and positioning pins. More specifically, the bottom mold tail end 2, the side mold tail section 3, the side mold transition section 4, and the end mold 10 are fixed by bolts and positioning pins, and when the bottom mold tail end 2, the side mold tail section 3, the side mold transition section 4, and the end mold 10 need to be replaced, disassembly is faster.

[0030] The joint surface between the bottom mold middle section 1 and the bottom mold tail end 2, the joint surface between the side mold transition section 4 and the side mold middle section 5, the joint surface between the side mold transition section 4 and the side mold tail section 3, the joint surface between the side mold tail section 3 and the end mold 10, and the bottom surface of the upper mold 7 are all provided with sealing grooves, and a rubber strip is provided in the sealing layer. It should be noted that by sealing each joint surface of the mold, the sealing performance of the mold is improved, thereby preventing slurry leakage during pouring.

[0031] In summary: the upper mold 7 is controlled to rotate through the adjustment mechanism, so that the upper mold 7 is pressed onto the surface of the side mold middle section 5, and fits with the side mold tail section 3, the side mold transition section 4, and the end mold 10, so as to form a casting space, thereby casting and forming the pipe segment 8. Through four castings, four pipe segments 8 are produced, and finally the four pipe segments 8 are assembled into one by arc bolts. When it is necessary to produce pipe segments 8 of different specifications, it is only necessary to disassemble and replace the side mold tail section 3, the side mold transition section 4, the upper mold 7 and the end mold 10, and the bottom mold middle section 1 and the side mold middle section 5 can be reused, which realizes the effect of facilitating the rapid casting and processing of the mixed tower pipe segments. The mold can be simply adjusted to produce mixed tower pipe segments of different specifications, thereby reducing the production cost and solving the problem that the mixed tower mold cannot be universal due to the parameter requirements of different projects, different tower shapes and different mold host manufacturers.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A horizontal mixing tower mold, characterized in that: The invention comprises a support frame (9), the top surface of the support frame (9) is fixedly connected with a bottom mold middle section (1), the top of the bottom mold middle section (1) is fixedly connected with a side mold middle section (5), the left and right ends of the side mold middle section (5) are both provided with side mold transition sections (4), the end of the side mold transition section (4) away from the side mold middle section (5) is provided with a side mold tail section (3), a bottom mold tail end (2) is provided between the side mold tail section (3) and the bottom mold middle section (1), an end mold (10) is provided at the end of the side mold tail section (3) away from the side mold transition section (4), a pipe segment (8) is placed on the top surface of the bottom mold middle section (1), and the pipe segment (8) is a quarter octagonal structure, an upper mold (7) is pressed on the surface of the pipe segment (8), and an adjustment mechanism for controlling the rotation of the upper mold (7) is provided on the top surface of the support frame (9).

2. A horizontal mixing tower mold according to claim 1, characterized in that: The adjustment mechanism comprises a fixed seat (701), and the fixed seat (701) is fixedly connected to the top surface of the support frame (9), the inner wall of the fixed seat (701) is rotatably connected to a rotating shaft (702), the surface of the rotating shaft (702) is sleeved with a connecting piece (703), and the connecting piece (703) is fixedly connected to the upper mold (7).

3. A horizontal mixing tower mold according to claim 2, characterized in that: The number of the upper molds (7) and the adjusting mechanisms are both two groups, and the two groups of upper molds (7) and the adjusting mechanisms are symmetrically distributed with the front vertical center line of the support frame (9) as the symmetry axis.

4. A horizontal mixing tower mold according to claim 1, characterized in that: At least eight leveling bases (6) are arranged at the bottom of the support frame (9).

5. A horizontal mixing tower mold according to claim 1, characterized in that: The middle section (1) of the bottom mold and the tail end (2) of the bottom mold, the transition section (4) of the side mold and the middle section (5) of the side mold, the transition section (4) of the side mold and the tail section (3) of the side mold, and the tail section (3) of the side mold and the end mold (10) are all fixed by bolts and positioning pins.

6. A horizontal mixing tower mold according to claim 1, characterized in that: The joint surface between the bottom mold middle section (1) and the bottom mold tail end (2), the joint surface between the side mold transition section (4) and the side mold middle section (5), the joint surface between the side mold transition section (4) and the side mold tail section (3), the joint surface between the side mold tail section (3) and the end mold (10), and the bottom surface of the upper mold (7) are all provided with sealing grooves, and a rubber strip is provided in the sealing layer.

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