Nylon pipe bending machine

By optimizing the heating assembly, feeding assembly and cooling system of the nylon tube bending machine, automated processing is realized, the existing process is complex and cost -effective, and production efficiency and product quality are improved.

CN222407110UActive Publication Date: 2025-01-28ZHEJIANG SAIMANSI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421006917.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-28
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing nylon tube bending and setting process is complex, time-consuming and specific molds cannot be used for, resulting in waste of costs and low production efficiency.

Method used

Design a structure that adds to the feeding of the auxiliary equipment, optimizes heating assembly, feeding assembly, cooling system and overall process, realizing automated processing, improving the flexibility and production efficiency of the equipment.

Benefits of technology

The solid installation, uniform heating and efficient molding of the nylon tube are achieved, which improves the accuracy and product quality, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nylon pipe bending machine, which relates to the technical field of nylon pipe manufacturing equipment and comprises a machine body, a feeding assembly, a heating assembly, a pipe bending assembly, an air cooling system and a cutting device, a console is independently positioned on the outer side of the machine body, and a logic main board and an action control board in the console control other parts to move correspondingly according to commands of the console; the nylon pipe is rotationally fed through the rotation of the feeding assembly; a nylon pipe is conveyed into the heating assembly through the feeding assembly, the pipe buffering frame and the feeding assembly in sequence. The pneumatic control element and the electric control element are distributed in the machine body; the pneumatic control element is matched with the action control plate to realize nylon pipe clamping, nylon pipe bending forming, nylon pipe blowing cooling and nylon pipe cutting; the electric control element is used for providing power demand for equipment and adjusting heating or cooling temperature; the pipe bending machine achieves automatic machining, nylon pipes are stably installed, the conveying position is stable, heating is even, the forming precision of the nylon pipes is improved, the product quality is guaranteed, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nylon tube manufacturing equipment, in particular to a nylon tube bending machine. Background Art

[0002] Nylon tube is a synthetic fiber with good physical, chemical and mechanical properties, wear resistance, and can be used in the presence of sand, stone, and iron filings; the surface is smooth, which reduces resistance and can prevent rust and scaling; it is soft, easy to bend, and easy to install; in the automotive industry, nylon tubes have been used to date. In specific use, nylon tubes need to be bent into different angles in different directions. The nylon bending shaping tube in the prior art is usually formed by a process of first shaping and then heating, that is, a metal mold with a specific curvature is first manufactured according to the shape of the nylon tube to be formed, and then the unbent nylon tube is placed in the mold, and then the mold and the nylon tube are heated together, and finally the mold is cooled. After the mold is opened, the nylon tube is formed into a specific shape. This production process is more troublesome, not only wasting time, but also a specific metal mold can only be used to form nylon tubes of one specification, and cannot be used universally, resulting in serious cost waste.

[0003] The Chinese utility model patent (publication number 211492808U) discloses a nylon tube automatic heating and forming equipment, including a machine body, a feeding assembly, a heating assembly and a bending assembly. The heating assembly includes an oven connected to the feeding assembly and an electric heating cylinder arranged between the oven and the bending assembly. A heating coil is arranged in the electric heating cylinder. The nylon tube is fed from the feeding assembly and enters the bending assembly through the oven and the heating coil. The electric heating cylinder and the bending assembly are arranged outside the machine body. An air cooling system and a cutting device are arranged outside the bending assembly. The feeding assembly has an upper conveyor belt and a lower conveyor belt. The nylon tube is clamped and continuously pulled by the upper conveyor belt and the lower conveyor belt. The equipment improves the forming accuracy of the nylon tube, ensures the product quality, and improves the processing efficiency.

[0004] Therefore, in response to the above problems, a device is designed to solve the above problems by adding a structure for auxiliary equipment to load materials, optimizing the heating assembly, feeding assembly, cooling system and the overall process. The device is flexible in use, ensures production quality, and further improves production efficiency. Utility Model Content

[0005] The utility model aims to provide a nylon tube bending machine which is equipped with a structure for auxiliary equipment loading, optimizes the heating assembly, feeding assembly, cooling system and overall process, is flexible in use, ensures production quality and further improves production efficiency.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A nylon tube bending machine comprises a body, a feeding assembly, a heating assembly, a tube bending assembly, and an air cooling system and a cutting device used in conjunction with the tube bending assembly, which are sequentially arranged in the body, and includes:

[0008] A control panel, which is independently located outside the fuselage. A logic main board and an action control board are arranged inside the control panel. The logic main board receives instruction information and sends execution information through the connection of the transmission interface to achieve a logic control program. The logic main board and the action control board control other components to perform corresponding movements according to the instructions of the control panel.

[0009] A feeding assembly, on which the nylon tube coil is installed and the nylon tube is rotated and fed to the feeding assembly by the rotation of the feeding assembly;

[0010] A pipe material buffer rack, the pipe material buffer rack is located between the loading assembly and the feeding assembly;

[0011] The nylon tube is sequentially transferred to the heating assembly via the loading assembly, the tube buffer rack, and the feeding assembly;

[0012] Also includes:

[0013] Pneumatic control components and electric control components, wherein the pneumatic control components and the electric control components are distributed at the lower part of the fuselage;

[0014] The pneumatic control element cooperates with the action control board to achieve nylon tube clamping, nylon tube bending, nylon tube air blowing cooling and nylon tube cutting;

[0015] The electric control element is used to provide the power demand of the equipment and adjust the heating or cooling temperature.

[0016] Furthermore, the heating assembly comprises an oven and an electric heating cartridge;

[0017] A heating rod is installed in the oven;

[0018] The oven is connected to a first circulation fan and a second circulation fan;

[0019] The first circulating fan and the second circulating fan form circulating hot air and the heating rod dissipates heat to achieve uniform heating of the nylon tube.

[0020] Furthermore, the air cooling system comprises a cooler and a cooling air pipe;

[0021] One end of the cooling air pipe away from the cooler is connected to a cooling air outlet;

[0022] One end of the cold air outlet is fixedly mounted on the cutting device;

[0023] The other end of the cold air outlet is formed with an air diffusion hole;

[0024] The plurality of groups of air diffusion holes are evenly arranged and correspond to the positions of the nylon tubes bent and formed on the bent pipe assembly.

[0025] Furthermore, the feeding assembly includes a mounting seat, a lead screw, a traction mechanism and a driving mechanism;

[0026] The mounting seat is provided with a lead screw along its length direction;

[0027] The traction mechanism is mounted on a mounting seat;

[0028] The traction mechanism is formed with a traction upper part and a traction lower part;

[0029] An installation channel for clamping the nylon tube is formed between the traction upper part and the traction lower part;

[0030] The traction upper part is movably connected to the lead screw and is located above the traction lower part;

[0031] The driving mechanism comprises a first motor and a second motor;

[0032] The motor drives the lead screw to rotate, thereby pulling the upper part to move up and down along the lead screw;

[0033] The traction upper part moves up and down to form an installation channel that increases or decreases to loosen or clamp the nylon tube;

[0034] The two motor parts respectively drive the traction upper part and the traction lower part to rotate so as to traction the nylon tube and transmit it to the oven.

[0035] Furthermore, the loading assembly includes a cabinet, a support frame, a rotating shaft and a mounting plate;

[0036] The support frame is located inside the cabinet;

[0037] The mounting plate is fixedly mounted on the rotating shaft;

[0038] The rotating shaft located on one side of the mounting plate is mounted on the supporting frame;

[0039] A positioning mechanism is installed on the rotating shaft located on the other side of the mounting plate;

[0040] The positioning mechanism comprises a positioning block and a cylinder;

[0041] The fixed end of the cylinder is movably connected to the positioning block;

[0042] The plurality of groups of cylinders are distributed in a divergent manner around the positioning block;

[0043] Also includes:

[0044] A winding mechanism, wherein the winding mechanism has a winding plate;

[0045] The winding plate is slidably connected to the mounting plate;

[0046] The cylinder drives the winding plate to move linearly along the mounting plate;

[0047] A plurality of groups of winding plates form a ring structure for installing nylon tube coils;

[0048] The servo motor drives the rotating shaft to rotate so that the mounting plate, the positioning mechanism and the winding mechanism rotate synchronously to realize the rotation loading of the nylon tube coil;

[0049] The cylinder turns inward or outward with the positioning block as a fulcrum to form multiple groups of winding plates that move toward or away from the rotating shaft to adjust the inner diameter of the annular structure and to install nylon tube coils of different sizes.

[0050] Furthermore, the pipe material buffer rack includes a base, a support column, a first buffer wheel and a second buffer wheel;

[0051] The first buffer wheel part and the second buffer wheel part are movably connected to the supporting column through connecting shafts respectively;

[0052] The first buffer wheel portion is located above the second buffer wheel portion;

[0053] The nylon tube that is rotated and fed by the feeding assembly is sequentially wound around the first buffer wheel and the left side of the second buffer wheel and reversely wound, and extends to the feeding assembly through the top of the first buffer wheel.

[0054] The buffer wheel part is formed into a limiting groove part one and a limiting groove part two;

[0055] The two buffer wheels form three limited slots;

[0056] The nylon tube extends into the feeding assembly through the first limiting groove, the third limiting groove and the second limiting groove in sequence.

[0057] In the above technical scheme, the nylon tube bending machine of the utility model has the following beneficial effects:

[0058] The utility model provides a nylon tube bending machine with optimized structure, realizing automated processing, and the nylon tube is firmly installed, the transmission position is stable, and the nylon tube is evenly heated, thereby further improving the forming accuracy of the nylon tube, ensuring product quality, and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0060] Figure 1 A schematic structural diagram of a nylon tube bending machine provided in an embodiment of the utility model;

[0061] Figure 2 A schematic diagram of the partial structure of a nylon tube bending machine provided in an embodiment of the utility model;

[0062] Figure 3 A schematic diagram of the structure of a heating assembly in a nylon tube bending machine provided by an embodiment of the utility model;

[0063] Figure 4 A schematic diagram of the partial structure of a nylon tube bending machine provided in an embodiment of the utility model;

[0064] Figure 5 A schematic structural diagram of a feeding assembly in a nylon tube bending machine provided in an embodiment of the utility model;

[0065] Figure 6 A schematic diagram of the partial structure of a feeding assembly in a nylon tube bending machine provided by an embodiment of the utility model;

[0066] Figure 7 A schematic diagram of the partial structure of a feeding assembly in a nylon tube bending machine provided by an embodiment of the utility model;

[0067] Figure 8 A schematic diagram of the partial structure of a feeding assembly in a nylon tube bending machine provided by an embodiment of the utility model;

[0068] Fig. 9 A schematic structural diagram of a feeding assembly in a nylon tube bending machine provided in an embodiment of the utility model;

[0069] Fig.10 A schematic structural diagram of a buffer wheel in a nylon tube bending machine provided by an embodiment of the utility model;

[0070] Fig.11 The present invention is a schematic structural diagram of two parts of a buffer wheel in a nylon tube bending machine provided in an embodiment of the utility model.

[0071] Description of reference numerals:

[0072] 1. Fuselage; 2. Feeding assembly; 3. Heating assembly; 4. Pipe bending assembly; 5. Control panel; 6. Loading assembly; 7. Pipe buffer rack;

[0073] 21. Mounting seat; 22. Lead screw; 23. Traction mechanism; 24. Driving mechanism;

[0074] 231, traction upper part; 232, traction lower part;

[0075] 241, Motor 1; 242, Motor 2;

[0076] 31. Oven; 32. Electric heating tube; 33. Heating rod; 34. First circulation fan; 35. Second circulation fan;

[0077] 61. cabinet; 62. support frame; 63. rotating shaft; 64. mounting plate; 65. positioning mechanism; 66. winding mechanism;

[0078] 651, positioning block; 652, cylinder;

[0079] 661, winding board;

[0080] 71. base; 72. supporting column; 73. buffer wheel part 1; 74. buffer wheel part 2; 75. connecting shaft;

[0081] 731, limit slot part 1; 732, limit slot part 2;

[0082] 741, three limit slots;

[0083] 81. Cold air outlet; 82. Air diffusion hole. DETAILED DESCRIPTION

[0084] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0085] It should be noted that the terms "one side", "on", "the other side", "above", "one end", "the other end", etc. used in this document indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description. Similar expressions are only for the purpose of explanation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0086] See also Figure 1-Figure 11 As shown;

[0087] A nylon tube bending machine comprises a body 1, a feeding assembly 2, a heating assembly 3, a tube bending assembly 4 arranged in sequence in the body, and an air cooling system and a cutting device used in conjunction with the tube bending assembly, comprising:

[0088] The control panel 5 is independently located outside the fuselage. The control panel 5 is provided with a logic main board and a motion control board. The logic main board receives instruction information and sends execution information through the connection of the transmission interface to achieve a logic control program. The logic main board and the motion control board control other components to perform corresponding movements according to the instructions of the control panel 5.

[0089] A feeding assembly 6, on which the nylon tube coil is installed and the nylon tube is rotated and fed to the feeding assembly 2 by the rotation of the feeding assembly 6;

[0090] The pipe material buffer rack 7 is located between the loading assembly 6 and the feeding assembly 2;

[0091] The nylon tube is sequentially transferred to the heating assembly 3 via the loading assembly 6, the tube buffer rack 7, and the feeding assembly 2;

[0092] Also includes:

[0093] Pneumatic control components and electric control components, the pneumatic control components and the electric control components are distributed at the lower part of the fuselage 1;

[0094] The pneumatic control components cooperate with the action control board to realize the clamping, bending, blowing and cutting of nylon tubes;

[0095] Electronic control components are used to meet the power requirements of equipment and adjust heating or cooling temperatures.

[0096] Specifically, a nylon tube bending machine, when in use, the overall structures of the equipment need to be arranged in sequence, and corresponding safety warning lines are set around the equipment, and then the equipment parameters are adjusted through the control console 5. After completing all preparations, the staff installs the nylon tube coil on the feeding assembly 6, pulls up one end of the nylon tube through the tube buffer rack 7 to extend it to the feeding assembly 2, and inserts the pulled nylon tube into the inlet of the heating assembly 3, and then starts the equipment. The feeding assembly 6 will continue to rotate, and the nylon tube coil will continue to be fed during the rotation process. At the same time, the feeding assembly 2 clamps and pulls the nylon tube, so that the nylon tube is gradually transmitted to the heating assembly 3, and the nylon tube passing through the heating assembly 3 is transmitted to the bending assembly 4 for bending processing, and the formed nylon tube is cooled and cut in conjunction with the air cooling system and the cutting device.

[0097] Among them, the cutting device is used to cut the nylon tube after bending. The cutting device has a tool and a cylinder, which is assembled on one side of the bending tube assembly 4. The opening and closing of the cylinder is controlled by the solenoid valve to drive the tool to cut the bent product;

[0098] The electronic control components include low-voltage electrical appliances, PLC, positioning modules, temperature control modules, servo drives, heating inverters, relays, etc.

[0099] Preferably, a manipulator can be provided downstream of the process of cutting the formed nylon tube, and the manipulator is controlled by the control console 5, and can realize the actions of tube bending assistance, material connection, etc. The manipulator can be Mitsubishi RV-8CRL-D;

[0100] Furthermore, a guardrail can be provided at the outer periphery of the bent pipe assembly 4 to prevent people from entering by mistake and protect life safety.

[0101] The heating assembly 3 comprises a drying oven 31 and an electric heating tube 32;

[0102] A heating rod 33 is installed in the oven 31;

[0103] The oven 31 is connected to a first circulation fan 34 and a second circulation fan 35;

[0104] The first circulating fan 34 and the second circulating fan 35 form circulating hot air and the heating rod 33 dissipates heat so that the nylon tube is heated evenly.

[0105] Specifically, the nylon tube passes through the oven 31 and extends into the electric heating tube 32. When the nylon tube 31 is in the oven 31, the heating rod 33 in the oven 31 will continuously dissipate heat to heat the nylon tube. At the same time, the front and rear sides of the overall oven 31 are connected with a first circulation fan 34 and a second circulation fan 35. The first circulation fan 34 and the second circulation fan 35 send hot air into the oven 31. The hot air flows in and out to form a circulation mode. The nylon tube in the oven 31 has a certain length. Two groups of circulation fans are set to ensure that the internal temperature of the oven 31 is constant, so that the nylon tube is heated more evenly; the nylon tube heated by the oven 31 continues to be transmitted to the electric heating tube 32. The outlet end of the electric heating tube 32 is connected to the bending pipe assembly 4, so that the nylon tube is bent in a heated state, thereby ensuring the processing accuracy of the nylon tube and optimizing product quality.

[0106] The air cooling system has a cooler and a cooling air pipe;

[0107] One end of the cooling air pipe away from the cooler is connected to a cooling air outlet 81;

[0108] One end of the cold air outlet 81 is fixedly mounted on the cutting device;

[0109] The other end of the cold air outlet 81 is formed with an air diffusion hole 82;

[0110] The plurality of groups of air diffusion holes 82 are evenly arranged and correspond to the positions of the nylon tubes bent and formed on the bent tube assembly 4 .

[0111] Specifically, the cold air outlet portion 81 of the air cooling system is configured to be composed of a plurality of groups of air diffusion holes 82, which are arranged in sequence and correspond to the nylon tube bent on the bent tube assembly 4. Compared with the original method of directly blowing out cold air through the cooling air pipe for cooling treatment, the area of ​​the cold air blown out by the air diffusion holes 82 is increased, and the cold air blown out of the corresponding nylon tube is more uniform, which can further ensure the molding quality of the nylon tube.

[0112] The feeding assembly 2 includes a mounting seat 21, a lead screw 22, a traction mechanism 23 and a driving mechanism 24;

[0113] The mounting seat 21 is provided with a lead screw 22 along its length direction;

[0114] The traction mechanism 23 is mounted on the mounting seat 21;

[0115] The traction mechanism 23 is formed with a traction upper portion 231 and a traction lower portion 232;

[0116] A mounting channel for clamping the nylon tube is formed between the traction upper portion 231 and the traction lower portion 232;

[0117] The traction upper part 231 is movably connected to the lead screw 22 and is located above the traction lower part 232;

[0118] The driving mechanism 24 has a motor part 241 and a motor part 242;

[0119] The motor part 241 drives the lead screw 22 to rotate so as to pull the upper part 231 to move up and down along the lead screw 22;

[0120] The upper part 231 is pulled up and down to form an installation channel that increases or decreases to loosen or clamp the nylon tube;

[0121] The second motor part 242 drives the upper traction part 231 and the lower traction part 232 to rotate respectively to pull the nylon tube and transfer it to the oven 31 .

[0122] Specifically, the traction mechanism 23 in the feeding assembly 2 has a traction upper part 231 and a traction lower part 232, and an installation channel for the nylon tube to pass through is formed between the traction upper part 231 and the traction lower part 232. The traction upper part 231 and the traction lower part 232 can not only clamp the nylon tube and limit the position of the nylon tube, but also pull the nylon tube and transfer the nylon tube to the next process; wherein the traction lower part 232 is fixed in position, and the distance between the traction lower part 232 and the traction upper part 231 is adjusted by adjusting the upper and lower positions of the traction upper part 231, and the traction upper part 231 is driven by a motor 241 in the driving mechanism 24 to realize the movement of the traction upper part 231, and the traction upper part 231 and the traction lower part 232 are respectively mounted on the mounting seat 21, and the mounting seat 21 is provided with a lead screw 22. The lead screw 22 is driven to rotate by the motor part 241, and the traction upper part 231 is movably connected to the lead screw 22. When the motor part 241 drives the lead screw 22 to rotate, the traction upper part 231 moves up and down along the lead screw 22. When in use, one end of the nylon tube buffered by the tube material buffer rack 7 is inserted from one side of the equipment into the installation channel formed between the traction upper part 231 and the traction lower part 232, and then continues to be inserted into the entrance of the oven. By adjusting the traction upper part 231, the installation channel is gradually narrowed until the position of the nylon tube is limited. At the same time, the traction upper part 231 and the traction lower part 232 are both connected to the motor part 242, and the motor part 242 respectively drives the traction upper part 231 and the traction lower part 232 to move relative to each other, thereby realizing continuous traction of the nylon tube.

[0123] Among them, the feeding assembly 2 completes the nylon tube body pulling feeding action, adopts servo motor to automatically feed, adapts to the discharge speed, the main engine is online, the fault information is transmitted and monitored in real time, and one-button reset can be achieved.

[0124] The loading assembly 6 includes a cabinet 61, a support frame 62, a rotating shaft 63 and a mounting plate 64;

[0125] The support frame 62 is located inside the cabinet 61;

[0126] The mounting plate 64 is fixedly mounted on the rotating shaft 63;

[0127] The rotating shaft 63 located on one side of the mounting plate 64 is mounted on the supporting frame 62;

[0128] A positioning mechanism 65 is installed on the rotating shaft 63 located on the other side of the mounting plate 64;

[0129] The positioning mechanism 65 comprises a positioning block 651 and a cylinder 652;

[0130] The fixed end of the cylinder 652 is movably connected to the positioning block 651;

[0131] The multiple groups of cylinders 652 are distributed in a divergent manner around the positioning block 651;

[0132] Also includes:

[0133] The winding mechanism 66 has a winding plate 661;

[0134] The winding plate 661 is slidably connected to the mounting plate 64;

[0135] The cylinder 652 drives the winding plate 661 to move linearly along the mounting plate 64;

[0136] Multiple sets of winding plates 661 form a ring structure for installing nylon tube coils;

[0137] The servo motor drives the rotating shaft 63 to rotate so that the mounting plate 64, the positioning mechanism 65 and the winding mechanism 66 rotate synchronously to realize the rotation loading of the nylon tube coil;

[0138] The cylinder 652 turns inward or outward with the positioning block 651 as a fulcrum to form multiple groups of winding plates 661 that move toward or away from the rotating shaft 63 to adjust the inner diameter of the annular structure and to install nylon tube coils of different sizes.

[0139] Specifically, the feeding assembly 6 is installed upstream of the process of the tube buffer rack 7, and is used to install the rolled nylon tube, that is, the nylon tube coil; the feeding assembly 6 has a cabinet 61, the cabinet 61 is used to protect the internal structure for feeding, and a support frame 62 is arranged inside the cabinet 61, and a rotating shaft 63 is movably installed on the support frame 62, and the rotating shaft 63 has a direct or indirect connection relationship with the mounting plate 64, the positioning mechanism 65, and the winding mechanism 66, and the installation and rolling feeding action of the nylon tube coil are completed through their cooperation; wherein, the mounting plate 64 is sleeved on the rotating shaft 63, with the mounting plate 64 as the dividing line, the rotating shaft 63 on one side of the mounting plate 64 is distributed with the positioning mechanism 65, and the rotating shaft 63 on the other side of the mounting plate 64 is connected to the supporting frame 62; at the same time, the winding mechanism 66 distributed on the same side as the positioning mechanism 65 is partially installed on the mounting plate 64, and the positioning mechanism 65 has a positioning block 651, a cylinder 652, and the winding mechanism 66 6 has a winding plate 661, which is connected to the cylinder 652. Multiple groups of winding plates 661 form an annular structure for installing nylon tube coils. The nylon tube coils have different sizes (i.e., inner diameters). In order to meet the use and installation of nylon tube coils of different sizes, the positioning mechanism 65 is adjusted and coordinated with the winding mechanism 66. Specifically, the positioning block 651 of the positioning mechanism 65 is installed on the mounting plate 64, one end of the cylinder 652 is installed on the positioning block 651, and the other end is connected to the winding plate 661. Because the cylinder 652 and the positioning block 651 are movably connected, the cylinder 652 can rotate with the positioning block 651 as the axis. When the cylinder 652 rotates outward, it will push the winding plate 661 to expand outward. Multiple groups of winding plates 661 expand outward together, so that the inner diameter of the annular structure formed by the winding plate 661 becomes larger, and the inner diameter becomes smaller. When in use, it can be adjusted accordingly according to the inner diameter size of the nylon tube coil.

[0140] At the same time, after the nylon tube coil is installed, the cylinder 652 is used to continue to push the winding plate 661 outward. The winding plate 661 moves outward, so that the annular structure tightens the inner ring of the nylon tube coil, so that the installation of the nylon tube coil is more stable. When the servo motor drives the rotating shaft 63 to rotate, the mounting plate 64, the positioning mechanism 65, the winding mechanism 66, and the nylon tube coil will rotate synchronously. Because the winding plate 661 firmly holds up the nylon tube coil, the nylon tube coil rotates stably during operation and will not shake excessively to affect the next process.

[0141] The pipe material buffer rack 7 includes a base 71, a support column 72, a buffer wheel part 1 73 and a buffer wheel part 2 74;

[0142] The first buffer wheel part 73 and the second buffer wheel part 74 are movably connected to the support column 72 through the connecting shaft 75 respectively;

[0143] The buffer wheel part 1 73 is located above the buffer wheel part 2 74;

[0144] The nylon tube that is rotated and fed by the feeding assembly 6 is sequentially wound around the buffer wheel part 1 73 and the left side of the buffer wheel part 2 74 and reversely wound, and extends to the feeding assembly 2 through the top of the buffer wheel part 73 .

[0145] The buffer wheel part 73 forms a first limiting groove part 731 and a second limiting groove part 732;

[0146] The buffer wheel part 2 74 forms a limiting groove part 3 741;

[0147] The nylon tube extends into the feeding assembly 2 through the first limiting groove 731 , the third limiting groove 741 , and the second limiting groove 732 in sequence.

[0148] Specifically, the nylon tube installed on the loading assembly 6 passes through the tube buffer rack 7 and enters the feeding assembly 2. The feeding assembly 2 is installed in the fuselage 1. The loading assembly 6 is a device independent of the fuselage 1. There is a corresponding distance between the two. In order to avoid the position displacement of the nylon tube during the transmission process, the tube buffer rack 7 is installed between the loading assembly 6 and the feeding assembly 2. The nylon tube surrounds the buffer wheel part 1 73 and the buffer wheel part 2 74 for one week and then is transmitted to the feeding assembly 2. The nylon tube is embedded in the limiting groove part 1 731 on the left side of the buffer wheel part 1 73 from top to bottom, and continues to be embedded downward into the limiting groove part 3 741 on the left side of the buffer wheel part 2 74, and then surrounds and embeds in the limiting groove part 2 732 in the direction of the buffer wheel part 1 73 from bottom to top, and finally stretches and moves in the direction of the feeding assembly 2, thereby buffering the nylon tube between the loading assembly 6 and the feeding assembly 2, so that the nylon tube is transmitted more stably, assisting loading and feeding, and ensuring processing accuracy.

[0149] Furthermore, a device for laser marking the nylon tube can be arranged between the tube buffer rack 7 and the feeding assembly 2. During the process of the nylon tube passing through the tube buffer rack 7 and being transmitted to the feeding assembly 2, this section of nylon tube can be marked. The marking device is used online with the tube bending machine to form a link in the process and realize production automation.

[0150] A nylon tube bending machine includes the following construction processes:

[0151] Step 1: Place the nylon tube coil

[0152] ① Measure the inner diameter of the nylon tube coil and pull to adjust the size of the inner support, that is, the inner diameter of the ring structure formed by the winding plate 661;

[0153] ②Put the nylon tube coil on the winding plate 661 and fix it with a cover plate;

[0154] ③ The cylinder 652 drives the annular structure formed by the winding plate 661 to tighten the inner ring of the nylon tube coil;

[0155] Step 2: Nylon tube loading and feeding

[0156] ① Pass the nylon tube through the tube buffer rack 7, wherein the nylon tube is reversely wound around the buffer wheel part 1 73 and the buffer wheel part 2 74 for one circle and then continues to stretch toward the feeding assembly 2;

[0157] ② Manually feed the nylon tube into the feeding assembly, the nylon tube is located in the installation channel formed between the traction upper part 231 and the traction lower part 232, and the end of the nylon tube is inserted into the feed port of the oven 31;

[0158] ③ Turn on the equipment to clamp the nylon tube and continue to pull it into the oven 31;

[0159] Step 3: Heating the nylon tube

[0160] ① The nylon tube in the body 1 is evenly heated by circulating hot air formed by the first circulating fan 34 and the second circulating fan 35 and heat dissipated by the heating rod 33;

[0161] ② The nylon tube outside the body 1 is heated by the electric heating tube 32;

[0162] Step 4: Bending the nylon tube

[0163] The heated nylon tube is bent by the tube bending assembly 4;

[0164] Step 5: Cooling and shaping of nylon tube

[0165] The nylon tube that has been bent by the tube bending assembly 4 is cooled and shaped by the air cooling system;

[0166] Step 6: Cut the molded nylon tube

[0167] The nylon tube cooled and shaped by the air cooling system is cut by the cutting device.

[0168] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A nylon tube bending machine, comprising a body (1), a feeding assembly (2), a heating assembly (3), a tube bending assembly (4) arranged in sequence in the body, and an air cooling system and a cutting device used in conjunction with the tube bending assembly, characterized in that: include: A control panel (5), the control panel (5) is independently located outside the fuselage, a logic main board and an action control board are arranged inside the control panel (5), the logic main board realizes receiving instruction information and sending execution information through the connection of the transmission interface, and achieves a logic control program, and the logic main board and the action control board control other components to perform corresponding movements according to the instructions of the control panel (5); A feeding assembly (6), on which the nylon tube coil is mounted and the nylon tube is fed by rotation of the feeding assembly (6) and transmitted to the feeding assembly (2); A pipe material buffer rack (7), wherein the pipe material buffer rack (7) is located between the loading assembly (6) and the feeding assembly (2); The nylon tube is sequentially transferred to the heating assembly (3) via the loading assembly (6), the tube material buffer rack (7), and the feeding assembly (2); Also includes: Pneumatic control components and electric control components, the pneumatic control components and electric control components are distributed at the lower part of the interior of the fuselage (1); The pneumatic control element cooperates with the action control board to achieve nylon tube clamping, nylon tube bending, nylon tube air blowing cooling and nylon tube cutting; The electric control element is used to provide the power demand of the equipment and adjust the heating or cooling temperature.

2. A nylon tube bending machine according to claim 1, characterized in that: The heating assembly (3) comprises a drying oven (31) and an electric heating cylinder (32); A heating rod (33) is installed in the oven (31); The oven (31) is connected to a first circulation fan (34) and a second circulation fan (35); The first circulating fan (34) and the second circulating fan (35) generate circulating hot air and the heating rod (33) dissipates heat to achieve uniform heating of the nylon tube.

3. A nylon tube bending machine according to claim 2, characterized in that: The air cooling system comprises a cooler and a cooling air pipe; One end of the cooling air pipe away from the cooler is connected to a cooling air outlet (81); One end of the cold air outlet (81) is fixedly mounted on the cutting device; The other end of the cold air outlet (81) is formed with an air diffusion hole (82); The plurality of groups of air diffusion holes (82) are evenly arranged and correspond to the positions of the nylon tubes bent and formed on the bent tube assembly (4).

4. A nylon tube bending machine according to claim 3, characterized in that: The feeding assembly (2) comprises a mounting seat (21), a lead screw (22), a traction mechanism (23) and a driving mechanism (24); The mounting seat (21) is provided with a lead screw (22) along its length direction; The traction mechanism (23) is mounted on the mounting seat (21); The traction mechanism (23) is formed with a traction upper part (231) and a traction lower part (232); An installation channel for clamping the nylon tube is formed between the traction upper part (231) and the traction lower part (232); The traction upper part (231) is movably connected to the lead screw (22) and is located above the traction lower part (232); The driving mechanism (24) comprises a first motor (241) and a second motor (242); The motor part (241) drives the lead screw (22) to rotate so as to pull the upper part (231) to move up and down along the lead screw (22); The traction upper part (231) moves up and down to form an installation channel that increases or decreases to loosen or clamp the nylon tube; The two motor parts (242) respectively drive the traction upper part (231) and the traction lower part (232) to rotate so as to pull the nylon tube and transfer it to the oven (31).

5. A nylon tube bending machine according to claim 4, characterized in that: The loading assembly (6) comprises a cabinet (61), a supporting frame (62), a rotating shaft (63) and a mounting plate (64); The support frame (62) is located inside the cabinet (61); The mounting plate (64) is fixedly mounted on the rotating shaft (63); The rotating shaft (63) located on one side of the mounting plate (64) is mounted on the supporting frame (62); A positioning mechanism (65) is installed on the rotating shaft (63) located on the other side of the mounting plate (64); The positioning mechanism (65) comprises a positioning block (651) and a cylinder (652); The fixed end of the cylinder (652) is movably connected to the positioning block (651); The plurality of groups of cylinders (652) are distributed in a divergent manner around the positioning block (651); Also includes: A winding mechanism (66), wherein the winding mechanism (66) has a winding plate (661); The winding plate (661) is slidably connected to the mounting plate (64); The cylinder (652) drives the winding plate (661) to move linearly along the mounting plate (64); A plurality of groups of winding plates (661) form a ring structure for installing nylon tube coils; The servo motor drives the rotating shaft (63) to rotate so that the mounting plate (64), the positioning mechanism (65) and the winding mechanism (66) rotate synchronously to realize the rotational loading of the nylon tube coil; The cylinder (652) turns inward or outward with the positioning block (651) as a fulcrum to form multiple groups of winding plates (661) that move toward the rotating shaft (63) or away from the rotating shaft (63) to adjust the inner diameter of the annular structure and to install nylon tube coils of different sizes.

6. A nylon tube bending machine according to claim 5, characterized in that: The pipe material buffer rack (7) comprises a base (71), a supporting column (72), a first buffer wheel part (73) and a second buffer wheel part (74); The first buffer wheel part (73) and the second buffer wheel part (74) are movably connected to the supporting column (72) via a connecting shaft (75). The first buffer wheel part (73) is located above the second buffer wheel part (74); The nylon tube that is rotated and fed by the feeding assembly (6) is sequentially wound around the first buffer wheel (73), the left side of the second buffer wheel (74), and reversely wound, and extends from above the first buffer wheel (73) to the feeding assembly (2).

7. A nylon tube bending machine according to claim 6, characterized in that: The buffer wheel part (73) forms a limiting groove part (731) and a limiting groove part (732); The second buffer wheel portion (74) forms a third limiting groove portion (741); The nylon tube extends into the feeding assembly (2) through the first limiting groove (731), the third limiting groove (741), and the second limiting groove (732) in sequence.

Citation Information

Patent Citations

  • Automatic heating forming equipment for nylon tubes

    CN211492808U