Infrared heat-sealing adhesion equipment for paper-based material

By adopting the structure of the heat -seal fixed base and the heat -sealing moving base in the thermal sealing equipment of the paper -based material, combined with the thermal cycle design of the circulating convex tube and the circulating concave pipe It achieves better thermal adhesion effects and lower equipment costs.

CN222407497UActive Publication Date: 2025-01-28NANJING FORESTRY UNIV
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Patent Information

Application Number
CN202421223450.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-28
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing paper-based heat sealing and adhesion equipment has unevenness during the pressing and heating process, resulting in poor heat sealing and adhesion effect, and the need for two heating mechanisms increases the cost.

Method used

Design a paper -based material infrared thermal sealed adhesion equipment, using the structure of the heat -seal fixed base and the heat -sealing mobile base. The two are equipped with a hollow thermal groove and The thermal cycle reduces the number of heating mechanisms.

Benefits of technology

Through the upper and lower thermal grooves, the heating paper base material is uniformly increased, the effect and uniformity of thermal adhesion is improved, the cost of equipment is reduced, and the drying efficiency is improved through the infrared auxiliary drying device.

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Abstract

The utility model discloses infrared heat-sealing adhesion equipment for a paper-based material. A heat-sealing station groove is formed in the heat-sealing fixed base; the heat-sealing pressing mechanism comprises a pressing device and a heat-sealing moving base, and a heat-sealing pressing head corresponding to the heat-sealing station groove in position is arranged on the heat-sealing moving base; the heat sealing movable base and the heat sealing fixed base are each internally provided with a heating power groove with the hollow interior. A circulating protruding pipe protruding upwards is further arranged at the edge position of the heat sealing fixing base. A paper-based material finished product manufactured by the heat-sealing adhesion equipment of the device has better performance, wherein the bonding force between heat-sealing layers is greater than 150j / m < 2 >; the oil-proof Kit value is increased by 53%; the waterproof Cobb60 value is increased by 60%; the integration of multi-level blocking such as heat sealing and blocking can be realized; a single coating, a double coating and an integrated coating for heat sealing and blocking can be realized, so that the oil resistance and the water resistance are greatly improved; and an infrared auxiliary drying device can be arranged for drying, so that the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of production and manufacturing of paper-based materials, in particular to infrared heat-sealing and bonding equipment for paper-based materials. Background Art

[0002] In the prior art, the production of paper-based materials requires the use of multiple layers of paper base for heat sealing and bonding. The multiple layers of paper base are pressed and bonded to support the finished product, which can effectively increase the various functions of the paper-based materials such as water resistance, flame retardancy, heat insulation, and sound insulation. At the same time, it can also increase the bonding strength between paper-based materials and improve the service life of the product.

[0003] The heat-sealing bonding equipment of paper-based materials in the prior art is usually configured to press multiple layers of paper-based materials through a pressing device, and the paper-based materials need to be heated during pressing so that the multiple layers of paper-based materials can be bonded together, thereby reducing the production cost.

[0004] However, the usual technical solution in the existing equipment is to set a heating mechanism in the pressure-bearing device at the bottom. When the paper-based material is placed in the work station slot, the pressure-bearing device heats the paper-based material, while the upper pressure device, pressure plate or pressure head, etc., do not heat themselves when pressing. Therefore, during the specific pressing, the paper-based material located on the top layer may be pressed unevenly, the heating temperature is not enough, the temperature is not uniform, etc., which leads to poor heat sealing and bonding effect of the paper-based material, and uneven heat sealing and bonding positions.

[0005] In addition, in the prior art, even if both the pressure-bearing equipment and the pressure equipment are heated, usually a set of heating structure is set on the pressure equipment or the pressure-bearing equipment. If so, two sets of heating mechanisms need to be set up, which increases the cost.

[0006] Therefore, in order to solve the above problems, it is necessary to develop a paper-based material heat-sealing and bonding device with a reasonable structure that can improve work efficiency and work quality. Summary of the invention

[0007] The purpose of the utility model is to provide an infrared heat-sealing bonding device for paper-based materials in view of the shortcomings of the prior art; the technical scheme is as follows:

[0008] An infrared heat-sealing bonding device for paper-based materials, comprising a heat-sealing fixed base and a heat-sealing pressing mechanism; the heat-sealing fixed base is provided with a heat-sealing station slot; the heat-sealing pressing mechanism comprises a pressing device and a heat-sealing movable base, and the heat-sealing movable base is provided with a heat-sealing pressure head corresponding to the position of the heat-sealing station slot;

[0009] The heat-sealing movable base and the heat-sealing fixed base are both provided with internal hollow thermal grooves; and the edge of the heat-sealing fixed base is also provided with an upwardly protruding circulation convex pipe, which is correspondingly connected to the thermal groove in the heat-sealing fixed base;

[0010] The edge of the heat-sealing movable base is provided with an inwardly concave circulation concave tube, the circulation concave tube is connected to the thermal groove in the heat-sealing movable base, and the position of the circulation concave tube corresponds to that of the circulation convex tube, the tube body size of the circulation convex tube is adapted to the tube body size of the circulation concave tube, and when the heat-sealing movable base moves downward, the circulation convex tube is correspondingly inserted into the circulation concave tube;

[0011] The thermal tank of the heat-sealing movable base is also connected to a steam device via a steam pipe, and a circulating pump is also provided on the steam pipe. The hot steam can be delivered from the steam device to the thermal tank through the circulating pump, and with the cooperation of the circulating convex pipe and the circulating concave pipe, a thermal circulation is formed in the upper and lower thermal tanks.

[0012] Furthermore, the circulating concave pipe and the circulating convex pipe are both installed with electric control valves; and the heat sealing fixed base and the heat sealing movable base are both correspondingly provided with control mechanisms for controlling the electric control valves.

[0013] Furthermore, the electric control valve on the circulation convex pipe is arranged at the bottom of the pipe body; and the electric control valve on the circulation concave pipe is correspondingly arranged at the upper end of the pipe body;

[0014] When the circulating convex pipe is inserted into the circulating concave pipe, the positions of the electric control valves in the two pipe bodies are independent of each other and will not interfere with each other.

[0015] Furthermore, the heat-sealing fixed base and the heat-sealing movable base are both configured as circular base structures; the heat-sealing station groove and the heat-sealing pressure head are both configured as circular structures; and the circulation concave tube and the circulation convex tube are both configured with six evenly spaced ones.

[0016] Furthermore, support columns are correspondingly arranged in the thermal grooves in the heat-sealing fixed base and the heat-sealing movable base; and the support columns are made of heat-resistant material and are evenly spaced in the thermal grooves.

[0017] Furthermore, there are two groups of the pressing devices, which are respectively configured as hydraulic mechanisms.

[0018] Furthermore, a circle of annular mounting plates is correspondingly provided on the outside of the heat-sealing movable base, and a plurality of evenly spaced infrared auxiliary drying devices are also installed on the annular mounting plates. The infrared auxiliary drying devices are installed obliquely, and the direction of the infrared rays is correspondingly aligned with the paper-based material in the heat-sealing station groove, so that infrared drying operations can be performed on the paper-based material in the heat-sealing station groove.

[0019] Beneficial effects: The utility model has the following beneficial effects:

[0020] 1) In this device, thermal grooves are arranged in the lower heat-sealing fixed base and the upper heat-sealing movable base, and hot steam can enter into the two thermal grooves accordingly, so that the paper-based material in the heat-sealing station groove can be heated from both the top and the bottom, so that the heat-sealing adhesion effect of the paper-based material is better, and the structural setting is also more reasonable;

[0021] 2) Only one set of hot steam equipment and a circulation pump is provided in the device, and the hot steam in the hot steam equipment can be sent to the thermal tank of the heat-sealing fixed base below through the circulation pump, and the hot steam in the thermal tank of the heat-sealing fixed base can be sent to the thermal tank of the heat-sealing movable base through the cooperation of the circulation convex pipe and the circulation concave pipe, so as to realize the thermal circulation of the hot steam in the upper and lower thermal tanks, thereby increasing the heat-sealing adhesion effect, and the overall structure is reasonable;

[0022] 3) In this device, the thermal circulation of hot steam is realized by opening and closing the electric control valves in the circulating convex pipe and the circulating concave pipe, and after the heat-sealing fixed base and the heat-sealing movable base are separated, the pipe body is correspondingly closed, which will not cause waste of hot steam and increase the safety working coefficient;

[0023] 4) The device is also equipped with an infrared auxiliary drying device at the outer circle. After the heat sealing and bonding is completed, the paper-based material can be dried by the infrared auxiliary drying device arranged on the outer circle, thereby improving the drying efficiency and having a reasonable overall structure.

[0024] 5) The finished paper-based material produced by the heat-sealing bonding device of this device has good performance, and the heat-sealing interlayer bonding force is greater than 150j / m 2 ; The oil-proof Kit value is increased by 53%; the water-proof Cobb60 value is increased by 60%; it can realize the integration of multi-level barriers such as heat sealing and barrier; it can realize single coating, double coating and integrated coating of heat sealing barrier, and the oil and water barrier properties are greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is the structural diagram of the utility model;

[0026] Figure 2 This is a heat sealing working state diagram of the utility model;

[0027] Figure 3 for Figure 2 A magnified image

[0028] Figure 4 This is a top view of the heat-sealed fixed base structure;

[0029] Figure 5This is the installation position diagram of the mid-infrared auxiliary drying device of the utility model.

[0030] Among them, 15-paper-based materials. DETAILED DESCRIPTION

[0031] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. The embodiments are implemented based on the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0032] like Figure 1 As shown, an infrared heat-sealing bonding device for paper-based materials comprises a heat-sealing fixed base 1 and a heat-sealing pressing mechanism; a heat-sealing station slot 2 is arranged on the heat-sealing fixed base 1; the heat-sealing pressing mechanism comprises a pressing device 3 and a heat-sealing movable base 4, and a heat-sealing pressing head 5 corresponding to the position of the heat-sealing station slot 2 is arranged on the heat-sealing movable base 4;

[0033] like Figure 2 As shown, both the heat-sealing movable base 4 and the heat-sealing fixed base 1 are provided with internal hollow thermal grooves 6; and an upwardly protruding circulation convex pipe 7 is also provided at the edge of the heat-sealing fixed base 1, and the circulation convex pipe 7 is correspondingly connected to the thermal grooves 6 in the heat-sealing fixed base 1;

[0034] An inwardly concave circulation concave tube 8 is provided at the edge of the heat-sealing movable base 4, and the circulation concave tube 8 is connected to the thermal groove 6 in the heat-sealing movable base 4, and the position of the circulation concave tube 8 corresponds to that of the circulation convex tube 7, and the tube body size of the circulation convex tube 7 is adapted to the tube body size of the circulation concave tube 8. When the heat-sealing movable base 4 moves downward, the circulation convex tube 7 is correspondingly inserted into the circulation concave tube 8;

[0035] The thermal tank 6 of the heat-sealing movable base 4 is also connected to a steam device 10 via a steam pipe 9, and a circulation pump 11 is also provided on the steam pipe 9. The hot steam can be delivered from the steam device 10 to the thermal tank 6 through the circulation pump 11, and with the cooperation of the circulation convex pipe 7 and the circulation concave pipe 8, a thermal circulation is formed in the upper and lower thermal tanks 6.

[0036] like Figure 3 As shown, the circulating concave pipe 8 and the circulating convex pipe 7 are both installed with an electric control valve 12 ; and the heat sealing fixed base 1 and the heat sealing movable base 4 are both correspondingly provided with a control mechanism 13 for controlling the electric control valve 12 .

[0037] The electric control valve 12 on the circulation convex pipe 7 is arranged at the bottom of the pipe body; and the electric control valve 12 on the circulation concave pipe 8 is arranged at the upper end of the pipe body accordingly;

[0038] When the circulation convex pipe 7 is inserted into the circulation concave pipe 8, the positions of the electric control valves 12 in the two pipe bodies are independent of each other and will not interfere with each other.

[0039] like Figure 4 As shown, the heat sealing fixed base 1 and the heat sealing movable base 4 are both arranged as circular base structures; the heat sealing station groove 2 and the heat sealing pressure head 5 are both arranged as circular structures; and the circulation concave tube 8 and the circulation convex tube 7 are both arranged with six evenly spaced ones.

[0040] like Figure 5 As shown, support columns 14 are correspondingly arranged in the thermal grooves 6 in the heat-sealing fixed base 1 and the heat-sealing movable base 4; and the support columns 14 are made of heat-resistant material and are evenly spaced in the thermal grooves 6; there are two groups of pressing devices 3, and they are correspondingly arranged as hydraulic mechanisms.

[0041] A circle of annular mounting plates 41 are correspondingly provided on the outside of the heat-sealing movable base 4, and a plurality of evenly spaced infrared auxiliary drying devices 42 are installed on the annular mounting plates 41. The infrared auxiliary drying devices 42 are installed obliquely, and the direction of the infrared rays is correspondingly aligned with the paper-based material 15 in the heat-sealing station slot 2, so that the infrared drying operation can be performed on the paper-based material 15 in the heat-sealing station slot 2.

[0042] The specific working principle of this device is as follows: when the technical solution of this device is working, it is necessary to first place the stacked paper-based materials in the work station slot, and during specific work, the size of the paper-based materials is consistent with the size of the heat sealing work station slot and the heat sealing pressure head, and the form and size can be designed and changed according to the specific paper-based materials.

[0043] The heat-sealing fixed base located below is connected to a heat tank with steam equipment, and hot steam is sent into the heat tank through a circulation pump. The heat-sealing fixed base itself can heat the paper-based material in the station tank.

[0044] Afterwards, the upper heat-sealing movable base moves downward under the action of the downward pressure mechanism. In this process, the circulating convex tube is first inserted upward into the circulating concave tube, and after the positions are inserted accordingly, the electric control valves in the circulating concave tube and the circulating convex tube can be opened by the control device, so that the hot steam in the thermal tank in the heat-sealing fixed base enters into the thermal tank in the upper heat-sealing movable base accordingly, and the circulating pump is also turned on accordingly, so that a thermal circulation can be formed in the upper and lower thermal tanks.

[0045] During the thermal cycle, you can wait for a while until the upper heat-sealing movable base is heated before pressing down for heat sealing; you can also press down after the hot steam directly enters the thermal tank above. After the paper-based material is pressed, heat-sealed adhesion will occur under the action of heat. Since the upper and lower end surfaces of the paper-based material are heated by hot steam, the effect of hot air adhesion will be better and the structure will be more reasonable.

[0046] After the above work is completed, the upper heat-sealing movable base needs to be moved up and away from the lower heat-sealing fixed base. During the separation stage, the circulating convex tube gradually separates from the circulating concave tube, and at the same time, the control mechanism controls the electric control valve in the tube body to close, thereby closing the upper and lower thermal tanks as a whole, and the internal hot steam will not be lost.

[0047] After the above work is completed, the upper heat-sealing movable base can be moved upward accordingly, and then auxiliary drying is carried out through a circle of infrared auxiliary drying devices arranged on the outside, so that the moisture can evaporate faster to achieve the drying purpose. Then the product in the heat-sealing station slot can be taken out, and then the next stage of heat-sealing work can be started. The overall structural setting is very reasonable and effective.

[0048] The finished paper-based material produced by the heat-sealing bonding device of the device has good performance, and the heat-sealing interlayer bonding force is greater than 150j / m 2 ; The oil-proof Kit value is increased by 53%; the water-proof Cobb60 value is increased by 60%; it can realize the integration of multi-level barriers such as heat sealing and barrier; it can realize single coating, double coating and integrated coating of heat sealing barrier, and the oil and water barrier properties are greatly improved.

[0049] The above-mentioned specific implementation mode is only a preferred embodiment of the present invention and is not intended to limit the implementation of the present invention and the scope of the claims. All equivalent changes and modifications made according to the content of the patent protection scope of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. An infrared heat-sealing bonding device for paper-based materials, characterized in that: It comprises a heat-sealing fixed base (1) and a heat-sealing pressing mechanism; the heat-sealing fixed base (1) is provided with a heat-sealing station slot (2); the heat-sealing pressing mechanism comprises a pressing device (3) and a heat-sealing movable base (4), and the heat-sealing movable base (4) is provided with a heat-sealing pressure head (5) corresponding to the position of the heat-sealing station slot (2); The heat-sealing movable base (4) and the heat-sealing fixed base (1) are both provided with internal hollow thermal grooves (6); and an upwardly protruding circulation convex pipe (7) is also provided at the edge of the heat-sealing fixed base (1), and the circulation convex pipe (7) is correspondingly connected to the thermal grooves (6) in the heat-sealing fixed base (1); An inwardly recessed circulation concave tube (8) is provided at the edge of the heat-sealing movable base (4); the circulation concave tube (8) is connected to the thermal groove (6) in the heat-sealing movable base (4); the circulation concave tube (8) corresponds to the position of the circulation convex tube (7); the tube body size of the circulation convex tube (7) matches the tube body size of the circulation concave tube (8); when the heat-sealing movable base (4) moves downward, the circulation convex tube (7) is correspondingly inserted into the circulation concave tube (8); The thermal tank (6) of the heat-sealing movable base (4) is also connected to a steam device (10) via a steam pipe (9). The steam pipe (9) is also provided with a circulation pump (11). The circulation pump (11) can deliver hot steam from the steam device (10) to the thermal tank (6). With the cooperation of the circulation convex pipe (7) and the circulation concave pipe (8), a thermal circulation is formed in the upper and lower thermal tanks (6).

2. The infrared heat-sealing bonding device for paper-based materials according to claim 1, characterized in that: The circulating concave pipe (8) and the circulating convex pipe (7) are both installed with an electric control valve (12); and the heat sealing fixed base (1) and the heat sealing movable base (4) are both correspondingly provided with a control mechanism (13) for controlling the electric control valve (12).

3. The infrared heat-sealing bonding device for paper-based materials according to claim 2, characterized in that: The electric control valve (12) on the circulation convex pipe (7) is arranged at the bottom of the pipe body; and the electric control valve (12) on the circulation concave pipe (8) is correspondingly arranged at the upper end of the pipe body; When the circulation convex pipe (7) is inserted into the circulation concave pipe (8), the positions of the electric control valves (12) in the two pipe bodies are independent of each other and will not interfere with each other.

4. The infrared heat-sealing bonding device for paper-based materials according to claim 3, characterized in that: The heat-sealing fixed base (1) and the heat-sealing movable base (4) are both configured as circular base structures; the heat-sealing station groove (2) and the heat-sealing pressure head (5) are both configured as circular structures; and the circulation concave tube (8) and the circulation convex tube (7) are both configured as six evenly spaced ones.

5. The infrared heat-sealing bonding device for paper-based materials according to claim 1, characterized in that: Support columns (14) are correspondingly arranged in the thermal grooves (6) in the heat-sealing fixed base (1) and the heat-sealing movable base (4); and the support columns (14) are made of heat-resistant material and are evenly spaced in the thermal grooves (6).

6. The infrared heat-sealing bonding device for paper-based materials according to claim 1, characterized in that: The pressing device (3) is provided with two groups in total, and is correspondingly configured as a hydraulic mechanism.

7. The infrared heat-sealing bonding device for paper-based materials according to claim 1, characterized in that: The heat-sealing movable base (4) is also provided with a corresponding annular mounting plate (41) on the outside thereof, and a plurality of evenly spaced infrared auxiliary drying devices (42) are also installed on the annular mounting plate (41). The infrared auxiliary drying devices (42) are installed obliquely, and the infrared rays are directed toward the paper-based material (15) in the heat-sealing station slot (2), so that infrared drying operations can be performed on the paper-based material (15) in the heat-sealing station slot (2).