Automatic unpacking device for ultra-clean steel pipes
By designing an ultra -clean steel pipe automatic packing device for the semiconductor industry, the automatic removal of steel pipe packaging is used to use active rollers and cutting knife mechanisms to solve the problem of long exposure to the steel pipe exposure of artificial demolition and packaging. And product quality.
Patent Information
- Application Number
- CN202421165430.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the semiconductor industry, when loading the automatic cutting equipment warehouse of ultra-clean stainless steel pipes, the outer packaging of the steel pipes needs to be manually removed, resulting in a long exposure time of steel pipes, affecting product quality, and reducing the loading quantity of automatic cutting equipment.
Design an ultra -clean steel pipe automatic packing device, including active roller mechanism, a rolling wheel mechanism, a knife cutting mechanism, and a horizontal transverse movement mechanism. Through the cooperation of the automatic roller and cutting knife mechanism, the steel pipe packaging is automatically removed.
The automation removal of the steel pipe packaging is achieved, the labor intensity is reduced, the material efficiency of the automatic cutting equipment is improved, and the time of the exposure of the steel pipe in the air is shortened to ensure the quality of the product.
Smart Images
Figure CN222408901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultra-clean pipelines in the semiconductor industry, and in particular to an automatic packaging removal device for ultra-clean steel pipes. Background Art
[0002] At present, in the gas transmission sub-industry of the semiconductor industry, in the basic process of gas transmission, it is necessary to cut ultra-clean stainless steel pipes. The length of the ultra-clean steel pipes is 6 meters and has two layers of plastic packaging. When loading the automatic cutting equipment warehouse, the two layers of outer packaging of the ultra-clean stainless steel pipes need to be removed and put in. In the prior art, the outer packaging of the ultra-clean steel pipes is manually removed. The length of time the ultra-clean steel pipes are exposed to the air before cutting will directly affect the quality of the final product. The shorter the exposure time, the more guaranteed the quality. Generally, it is not allowed to exceed 2 hours. Manual removal of packaging greatly reduces the amount of material loaded in the automatic cutting equipment warehouse. Therefore, in order to increase the number of pipe fittings loaded at one time in the warehouse and reduce the labor intensity of workers, an automatic unpacking device for clean steel pipes is proposed. Utility Model Content
[0003] In order to solve the above problems, the utility model provides an ultra-clean steel pipe automatic packaging device, which can complete the automatic integration of steel pipe packaging, reduce manual labor intensity, improve efficiency and stabilize quality.
[0004] The technical solution of the utility model is as follows:
[0005] An automatic unpacking device for ultra-clean steel pipes comprises a base plate, a steel pipe support, an active roller mechanism, a driven roller mechanism, a cutter mechanism and a horizontal transverse movement mechanism, wherein the active roller mechanism comprises an active roller and a roller rotation driving device, the active roller is rotatably mounted on the base plate, the steel pipe support is fixedly mounted on the base plate, the two ends of the ultra-clean steel pipe are respectively placed on the active roller and the steel pipe support, a horizontal transverse movement mechanism which can be horizontally moved in a vertical direction along the center line of the ultra-clean steel pipe is arranged on the base plate, the driven roller mechanism and the cutter mechanism are fixedly mounted on the horizontal transverse movement mechanism and can be laterally moved along with the horizontal transverse movement mechanism, the driven roller mechanism comprises a rotatable driven roller and a driven roller lifting device which cooperate with the active roller, the cutter mechanism comprises an upper cutting knife and an upper cutting knife lifting device, and a lower cutting knife which meshes with the upper cutting knife is arranged on the base plate.
[0006] A driving roller bracket is fixedly mounted on the bottom plate, and the driving roller is rotatably mounted on the driving roller bracket.
[0007] The roller rotation driving device comprises a motor, the motor is fixedly mounted on the active roller bracket, and the output shaft of the motor is fixedly connected to the center of one end of the active roller to drive the active roller to rotate.
[0008] The motor is fixedly mounted on the active roller bracket via a motor bracket, the motor bracket is fixedly mounted on the active roller bracket, and the motor is fixed on the motor bracket.
[0009] A reflection sensor for detecting whether there is an ultra-clean steel pipe material is fixedly installed on the active roller bracket.
[0010] The horizontal transverse movement mechanism includes a slider mounting plate, a horizontal cylinder, a horizontal linear guide and a transverse movement bracket. The transverse movement bracket is fixedly set on the base plate, and a horizontal linear guide is fixedly set on the transverse movement bracket. The slider mounting plate cooperates with the horizontal linear guide and can slide linearly along the horizontal linear guide. The horizontal cylinder is fixedly set on the transverse movement bracket, and the telescopic rod of the horizontal cylinder is fixedly connected to the slider mounting plate.
[0011] The telescopic rod of the horizontal cylinder is fixedly connected to the slider mounting plate through the transverse cylinder connecting plate.
[0012] The driven roller lifting device comprises a pressing cylinder, and the driven roller is rotatably mounted on a telescopic rod of the pressing cylinder.
[0013] The upper cutting knife lifting device comprises a vertical cylinder, and the upper cutting knife is fixed on the telescopic rod of the vertical cylinder.
[0014] A waste cover for collecting the cut packages is arranged on the bottom plate.
[0015] The beneficial effects of the utility model are:
[0016] 1. The utility model discloses an automatic unpacking device for ultra-clean steel pipes, which improves the efficiency of unpacking by automatically unpacking bags, can increase the number of pipe fittings loaded at one time in the material warehouse, reduce the labor intensity of workers, and ensure product quality by shortening the time that the steel pipes are exposed to the air before cutting;
[0017] 2. The utility model discloses an automatic packaging device for ultra-clean steel pipes, which presses and rotates two rollers to remove the packaging bag from the steel pipe, and cuts the packaging bag with a cutting knife, so that the space occupied by the removed packaging bag can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] By reading the detailed description of the preferred embodiment below, the scheme and advantages of the present application will become clear to those skilled in the art. The accompanying drawings are only used to illustrate the preferred embodiment and are not considered to be limiting of the present invention.
[0019] In the attached picture:
[0020] Figure 1 It is a three-dimensional structural schematic diagram of an ultra-clean steel pipe automatic packaging device according to an embodiment of the utility model;
[0021] Figure 2 This is a front view of an automatic packaging device for ultra-clean steel pipes according to an embodiment of the utility model;
[0022] Figure 3 A top view of an automatic packaging device for ultra-clean steel pipes according to an embodiment of the utility model;
[0023] The components represented by the reference numerals in the figure are:
[0024] The utility model: 1, a base plate, 2, a steel pipe bracket, 3, a motor, 4, a motor bracket, 5, a driven roller, 6, a driven roller bracket, 7, a clamping cylinder, 8, a clamping cylinder bracket, 9, a slider mounting plate, 10 a vertical cylinder, 11, a vertical cylinder bracket, 12, a cylinder floating joint, 13, an upper cutting knife, 14, a vertical linear guide, 15, a waste cover, 16, a lower cutting knife, 17, an active roller bracket, 18, an active roller, 19, a reflection sensor, 20, a horizontal cylinder, 21, a transverse cylinder connecting plate, 22, a horizontal linear guide, 23, a transverse bracket. DETAILED DESCRIPTION Example 1
[0025] like Figures 1 to 3 As shown, the automatic unpacking device for ultra-clean steel pipes comprises a base plate 1, a steel pipe support 2, an active roller mechanism, a driven roller mechanism, a cutter mechanism and a horizontal transverse movement mechanism, wherein the active roller mechanism comprises an active roller 18 and a roller rotation driving device, the active roller 18 is rotatably mounted on the base plate 1, the steel pipe support 2 is fixedly mounted on the base plate 1, the two ends of the ultra-clean steel pipe are respectively placed on the active roller 18 and the steel pipe support 2, a horizontal transverse movement mechanism which can be horizontally moved in a vertical direction along the center line of the ultra-clean steel pipe is arranged on the base plate 1, the driven roller mechanism and the cutter mechanism are fixedly mounted on the horizontal transverse movement mechanism and can be laterally moved along with the horizontal transverse movement mechanism, the driven roller mechanism comprises a rotatable driven roller 5 and a driven roller lifting device which cooperate with the active roller 18, the cutter mechanism comprises an upper cutting knife 13 and an upper cutting knife lifting device, and a lower cutting knife 16 which meshes with the upper cutting knife 13 is arranged on the base plate 1.
[0026] The upper cutting blade 13 and the lower cutting blade 16 are arranged on the outer sides of the driven roller 5 and the driving roller 18 .
[0027] A driving roller bracket 17 is fixedly mounted on the bottom plate 1 , and the driving roller 18 is rotatably mounted on the driving roller bracket 17 via a bearing.
[0028] The roller rotation driving device comprises a motor 3 , and the motor 3 is fixedly mounted on the active roller bracket 17 . The output shaft of the motor 3 is fixedly connected to the center of one end of the active roller 18 to drive the active roller 18 to rotate.
[0029] The motor 3 is fixedly mounted on the active roller bracket 17 via the motor bracket 4 . The motor bracket 4 is fixedly mounted on the active roller bracket 17 . The motor 3 is fixed on the motor bracket 4 .
[0030] A reflection sensor 19 for detecting whether there is an ultra-clean steel pipe material is fixedly mounted on the active roller bracket 17 .
[0031] The horizontal transverse movement mechanism includes a slider mounting plate 9, a horizontal cylinder 20, a horizontal linear guide 22 and a transverse movement bracket 23. The transverse movement bracket 23 is fixedly set on the base plate 1, and a horizontal linear guide 22 is fixedly set on the transverse movement bracket 23. The slider mounting plate 9 cooperates with the horizontal linear guide 22 and can slide linearly along the horizontal linear guide 22. The horizontal cylinder 20 is fixedly set on the transverse movement bracket 23, and the telescopic rod of the horizontal cylinder 20 is fixedly connected to the slider mounting plate 9.
[0032] The telescopic rod of the horizontal cylinder 20 is fixedly connected to the slider mounting plate 9 via the transverse cylinder connecting plate 21 .
[0033] The driven roller lifting device comprises a pressing cylinder 7 , and the driven roller 5 is rotatably mounted on a telescopic rod of the pressing cylinder 7 .
[0034] The upper cutting knife lifting device comprises a vertical cylinder 10 , and the upper cutting knife 13 is fixed on a telescopic rod of the vertical cylinder 10 .
[0035] A waste cover 15 for collecting cut packages is arranged on the bottom plate 1 . Example 2
[0036] Reference Figures 1 to 3 The ultra-clean steel pipe automatic unpacking device includes: an active roller mechanism, a driven roller mechanism, a cutter mechanism, a horizontal traverse mechanism, a waste cover 15, a steel pipe bracket 2 and a bottom plate 1.
[0037] The active roller mechanism, the waste cover 15, and the steel pipe support 2 are installed on the bottom plate 1, the driven roller mechanism and the cutter mechanism are installed on the horizontal transverse mechanism, and the horizontal transverse mechanism is installed on the bottom plate 1. The cutter mechanism and the driven wheel mechanism are moved to the top of the packaging bag through the horizontal transverse mechanism, and the packaging bag is pressed by the driven roller mechanism. The active wheel mechanism provides a rotating power to move the packaging bag backward, and the cutter mechanism periodically falls to separate the packaging bag and falls into the waste cover 15, completing the automatic removal of the ultra-clean steel pipe packaging.
[0038] The active roller mechanism includes a motor 3, a motor bracket 4, an active roller bracket 17, an active roller 18, and a reflection sensor 19. The motor 3 is mounted on the motor bracket 4, the motor bracket 4 is mounted on the active roller bracket 17, the motor 3 is connected to the active roller 18 through a coupling to transmit power, the active roller 18 is mounted on the active roller bracket 17, the reflection sensor 19 is mounted on the active roller bracket, and the active roller bracket 17 is mounted on the bottom plate 1. The motor 3 provides power to drive the active roller 18 to roll on the active roller bracket 17, and the reflection sensor 19 detects whether there is material.
[0039] The driven roller mechanism includes a driven roller 5, a driven roller bracket 6, a clamping cylinder 7 and a clamping cylinder bracket 8; wherein the driven roller 5 is installed on the driven roller bracket 6 and can roll, the driven roller bracket 6 is installed on the piston rod of the clamping cylinder 7, the clamping cylinder 7 is installed on the clamping cylinder bracket 8, and the clamping cylinder bracket 8 is installed on the horizontal transverse movement mechanism, specifically, fixedly installed on the slider mounting plate 9 of the horizontal transverse movement mechanism.
[0040] The cutting knife mechanism includes a vertical cylinder 10, a vertical cylinder bracket 11, a cylinder floating joint 12, an upper cutting knife 13, a vertical linear guide 14 and a lower cutting knife 16; wherein the upper cutting knife 13 is installed on the piston rod of the vertical cylinder 10, the vertical cylinder 10 is installed on the vertical cylinder bracket 11, the vertical cylinder bracket 11 is installed on the horizontal transverse movement mechanism, specifically, it is fixedly installed on the slider mounting plate 9 of the horizontal transverse movement mechanism and can move horizontally, the lower cutting knife 16 is installed on the base plate 1, preferably, in order to ensure that the upper cutting knife 13 can be lifted and lowered linearly, a vertical linear guide 14 for guiding the upper cutting knife 13 is provided on the vertical cylinder bracket 11.
[0041] The horizontal transverse movement mechanism includes a transverse movement bracket 23, a horizontal cylinder 20, a transverse movement cylinder connecting plate 21, a horizontal linear guide 22 and a slider mounting plate 9; wherein the slider mounting plate 9 is installed on the horizontal linear guide 22, the horizontal linear guide 22 is installed on the transverse movement bracket 23, one end of the transverse movement cylinder connecting plate 21 is fixed on the slider mounting plate 9 and the other end is installed on the piston rod of the horizontal cylinder 20, so that the slider mounting plate 9 is driven by the piston rod of the horizontal cylinder 20 to move back and forth horizontally on the horizontal linear guide 22, and the horizontal cylinder 20 is installed on the transverse movement bracket 23.
[0042] The motor 3 drives the active roller 18 to rotate, and the driven roller 5 presses one end of the packaging bag onto the active roller 18, and the outer packaging is automatically removed from the steel pipe through the rotation of the active roller 18.
[0043] The present invention is convenient for subsequent automation upgrades and can be used in conjunction with automatic cutting equipment to automatically remove the outer packaging of the steel pipe, thereby improving handling efficiency and reducing manual labor intensity.
[0044] The automatic unpacking device for ultra-clean steel pipes extends the piston of the horizontal cylinder 20 to move the driven roller 5 and the upper cutting knife 13 to the top of the packaging bag, and extends the piston rod of the clamping cylinder 7 to drive the driven roller 5 to fall and press the packaging bag between the active roller 18 and the driven roller 5. The motor 3 provides power to drive the active roller 18 to rotate and remove the packaging bag. The upper cutting knife 13 is driven to descend and engage with the lower cutting knife 16 through the periodic cylinder expansion and contraction of the vertical cylinder 10, so as to cut the packaging bag and drop it into the waste cover 15.
[0045] The ultra-clean steel pipe automatic unpacking device can complete the automated integration of steel pipe unpacking, reduce manual labor intensity, improve efficiency and stabilize quality.
Claims
1. An automatic packaging device for ultra-clean steel pipes, characterized in that: The invention comprises a base plate (1), a steel pipe support (2), a driving roller mechanism, a driven roller mechanism, a cutter mechanism and a horizontal traverse mechanism, wherein the driving roller mechanism comprises a driving roller (18) and a roller rotation drive device, the driving roller (18) is rotatably mounted on the base plate (1), the steel pipe support (2) is fixedly mounted on the base plate (1), the two ends of the ultra-clean steel pipe are respectively placed on the driving roller (18) and the steel pipe support (2), and a mechanism is provided on the base plate (1) that can be moved along the ultra-clean steel pipe. A horizontal transverse movement mechanism for horizontal movement in a direction perpendicular to the center line of a steel pipe, wherein the driven roller mechanism and the cutting knife mechanism are fixedly mounted on the horizontal transverse movement mechanism and can move laterally along with the horizontal transverse movement mechanism, wherein the driven roller mechanism comprises a rotatable driven roller (5) cooperating with the driving roller (18) and a driven roller lifting device, wherein the cutting knife mechanism comprises an upper cutting knife (13) and an upper cutting knife lifting device, and wherein a lower cutting knife (16) meshing with the upper cutting knife (13) is arranged on the bottom plate (1).
2. The automatic unpacking device for ultra-clean steel pipes according to claim 1 is characterized in that: A driving roller bracket (17) is fixedly mounted on the bottom plate (1), and the driving roller (18) is rotatably mounted on the driving roller bracket (17).
3. The automatic unpacking device for ultra-clean steel pipes according to claim 2 is characterized in that: The roller rotation driving device comprises a motor (3), the motor (3) being fixedly mounted on the active roller bracket (17), the output shaft of the motor (3) being fixedly connected to the center of one end of the active roller (18) to drive the active roller (18) to rotate.
4. The automatic unpacking device for ultra-clean steel pipes according to claim 3 is characterized in that: The motor (3) is fixedly mounted on the active roller bracket (17) via a motor bracket (4); the motor bracket (4) is fixedly mounted on the active roller bracket (17); and the motor (3) is fixed on the motor bracket (4).
5. The automatic unpacking device for ultra-clean steel pipes according to claim 4 is characterized in that: A reflection sensor (19) for detecting whether there is an ultra-clean steel pipe material is fixedly mounted on the active roller bracket (17).
6. The automatic unpacking device for ultra-clean steel pipes according to claim 1 is characterized in that: The horizontal transverse movement mechanism comprises a slider mounting plate (9), a horizontal cylinder (20), a horizontal linear guide rail (22) and a transverse movement bracket (23); the transverse movement bracket (23) is fixedly arranged on the base plate (1); a horizontal linear guide rail (22) is fixedly arranged on the transverse movement bracket (23); the slider mounting plate (9) cooperates with the horizontal linear guide rail (22) to slide linearly along the horizontal linear guide rail (22); the horizontal cylinder (20) is fixedly arranged on the transverse movement bracket (23); and a telescopic rod of the horizontal cylinder (20) is fixedly connected to the slider mounting plate (9).
7. The automatic unpacking device for ultra-clean steel pipes according to claim 6 is characterized in that: The telescopic rod of the horizontal cylinder (20) is fixedly connected to the slider mounting plate (9) via a transverse cylinder connecting plate (21).
8. The automatic unpacking device for ultra-clean steel pipes according to claim 1 is characterized in that: The driven roller lifting device comprises a clamping cylinder (7), and the driven roller (5) is rotatably mounted on a telescopic rod of the clamping cylinder (7).
9. The automatic unpacking device for ultra-clean steel pipes according to claim 1 is characterized in that: The upper cutting knife lifting device comprises a vertical cylinder (10), and the upper cutting knife (13) is fixed on a telescopic rod of the vertical cylinder (10).
10. The automatic unpacking device for ultra-clean steel pipes according to claim 1 is characterized in that: A waste cover (15) for collecting cut packages is arranged on the bottom plate (1).