Discharging device of granulator

By designing the unloading device of the granulator, the photoelectric sensor and the timer control the solenoid valve and motor are controlled to realize the quantitative unloading of the granulator, solve the tedious problems of the unloading process in the existing technology, improve the efficiency and accuracy of efficiency and accuracy sex.

CN222409430UActive Publication Date: 2025-01-28SHANGHAI RONGSHENG INTERNATIONAL TRADE CO LTD
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Patent Information

Application Number
CN202421246960.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-28
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing granulators have complicated and complicated operation steps during the unloading process, which cannot improve the efficiency of rice bran oil preparation, resulting in waste of manpower and material resources.

Method used

The unloading device of the granulator is designed, including the storage box, the feed pipe, the guide plate, the raw pipe and the lifting mechanism, and control the solenoid valve and motor through the photoelectric sensor and the timer to achieve the quantitative unloading.

Benefits of technology

The quantitative unloading of the granulator is realized, the accuracy and efficiency of the unloading consumption is improved, artificial intervention is reduced, and human and material resources are saved.

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    Figure CN222409430U_ABST
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Abstract

The discharging device comprises a material storage box, a feeding pipe is connected to the middle of the top of the material storage box, a material guide plate is arranged below an inner cavity of the material storage box, a connecting pipe fitting is connected to the middle of the bottom of the material guide plate, a discharging pipe is connected into the connecting pipe fitting, the bottom end of the discharging pipe penetrates through the material storage box, and the bottom end of the discharging pipe penetrates through the material storage box. The discharging pipe is provided with an electromagnetic valve, the electromagnetic valve is located below the material storage box, a round hole is formed in the bottom of the middle of the material guiding plate and communicates with an inner cavity of the discharging pipe, the top of the material guiding plate is of an inclined face structure inclining towards the round hole, and lifting mechanisms are connected between the left side and the right side of the material guiding plate and the material storage box. By means of the quantitative discharging device, the quantitative discharging function of the granulator can be achieved, the discharging amount is more accurate and standard, workers do not need to determine the particle amount again after discharging every time, convenience and accuracy are improved, follow-up procedures can be conducted more easily, and working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of unloading devices, in particular to a unloading device of a granulator. Background Art

[0002] Rice bran oil is a kind of rice oil produced by pressing or leaching rice bran, a byproduct of rice processing. After granulating the rice bran oil raw materials with a granulator, the raw materials in the granulator need to be unloaded.

[0003] In the prior art, for the rice bran oil raw material particles in the granulator, the staff often determines the amount of the raw material particles after receiving the materials, and then puts them into subsequent processes for production and processing after determination. This method makes the operation steps more cumbersome and complicated, and cannot improve the efficiency of rice bran oil preparation, thereby causing waste of manpower and material resources.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a discharging device of a granulator to overcome the above technical problems existing in the existing related technology.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] A discharging device of a granulator comprises a storage box, a feeding pipe is connected to the middle of the top of the storage box, a guide plate is arranged below the inner cavity of the storage box, a connecting pipe is connected to the middle of the bottom of the guide plate, a discharge pipe is connected to the connecting pipe, the bottom end of the discharge pipe passes through the storage box, a first solenoid valve is arranged on the discharge pipe, the first solenoid valve is located below the storage box, a circular hole is opened at the middle bottom of the guide plate, the circular hole is connected to the inner cavity of the discharge pipe, the top of the guide plate is arranged to be an inclined surface structure inclined toward the circular hole, and the guide plate is provided with a slant structure inclined toward the circular hole. A lifting mechanism is connected between the left and right sides of the plate and the material storage box, a strip plate is arranged in the middle above the guide plate, a round rod is arranged in the middle of the bottom of the strip plate, a receiver is arranged above the left side of the inner wall of the material storage box, a photoelectric transmitter flush with the receiver is arranged above the right side of the inner wall of the material storage box, a controller is arranged at the front middle of the left side of the material storage box, a timer is arranged at the front middle of the right side of the material storage box, a box door is hinged symmetrically on the left and right sides of the front side of the material storage box, a second solenoid valve is arranged on the feed pipe, and the rear end of the strip plate is connected to the material storage box.

[0008] The lifting mechanism includes a motor box, a motor and a screw. The motor box is symmetrically connected to the middle of the two sides of the bottom of the storage box. The motor is arranged in the motor box. The bottom end of the screw is connected to the output end of the top of the motor. The top end of the screw passes through the guide plate, and the outer wall of the screw is threadedly connected to the guide plate.

[0009] Preferably, a first inclined panel is provided on the top of the strip plate.

[0010] Preferably, the outer diameter of the round rod is consistent with the inner diameter of the round hole, and the round rod is located above the round hole.

[0011] Preferably, the top bearing of the screw is connected to a stabilizing plate, and the stabilizing plate is connected to a storage box.

[0012] Preferably, a second inclined panel is provided on the top of the stabilizing plate, and the second inclined panel is connected to the storage box.

[0013] Preferably, the controller is electrically connected to the photoelectric transmitter, the receiver, the timer, the first solenoid valve, the second solenoid valve and the motor respectively.

[0014] The beneficial effects of the utility model are:

[0015] 1. The particles produced by the granulator are guided to the storage box through the feed pipe for temporary storage. At this time, the guide plate fits with the stabilizing plate, and the bottom end of the round rod fits into the round hole. The particles fall to the top of the guide plate and accumulate. When there are many particles and they are blocked between the photoelectric transmitter and the receiver, the receiver cannot receive the signal from the photoelectric transmitter and transmits the data to the controller. The controller receives the data and controls the timer to start. The timer counts. After the particles are blocked for a certain period of time, it means that the number of particles is sufficient. The timer transmits the data to the controller, and the controller receives the data and controls the motor and the first solenoid valve to open and the second solenoid valve to close. The valve is closed, and the material is stopped from being guided into the storage box. The motor drives the screw to rotate, causing the guide plate to descend. After the bottom end of the round rod is separated from the round hole, the particles on the top of the guide plate are discharged through the discharge pipe until no more particles are discharged. The personnel control the motor to start again through the controller, so that the guide plate rises to be flush with the stabilizing plate, closes the first solenoid valve and opens the second solenoid valve, and guides the material into the storage box again, thereby realizing the quantitative unloading function of the granulator, making the unloading amount more accurate and standard, and eliminating the need for personnel to re-determine the particle amount after each unloading, thereby improving convenience and accuracy, being more conducive to the subsequent processes, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of a discharging device of a granulator according to an embodiment of the utility model;

[0018] Figure 2 It is a schematic diagram of the internal structure of a discharging device of a granulator according to an embodiment of the utility model;

[0019] Figure 3 It is a schematic diagram of a guide plate of a discharging device of a granulator according to an embodiment of the utility model;

[0020] Figure 4 It is a schematic diagram of a strip plate of a discharging device of a granulator according to an embodiment of the utility model.

[0021] In the figure:

[0022] 1. Storage box; 2. Feed pipe; 3. Guide plate; 4. Connecting pipe; 5. Discharge pipe; 6. First solenoid valve; 7. Round hole; 8. Strip plate; 9. Round rod; 10. Receiver; 11. Photoelectric transmitter; 12. Controller; 13. Timer; 14. Box door; 15. Second solenoid valve; 16. Motor box; 17. Motor; 18. Screw; 19. First inclined panel; 20. Stabilizing plate; 21. Second inclined panel. DETAILED DESCRIPTION

[0023] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0024] According to an embodiment of the utility model, a discharging device of a granulator is provided.

[0025] Embodiment 1

[0026] like Figure 1-4As shown, a discharging device of a granulator according to an embodiment of the utility model comprises a storage box 1, a feed pipe 2 is connected to the middle of the top of the storage box 1, a guide plate 3 is arranged below the inner cavity of the storage box 1, a connecting pipe 4 is connected to the middle of the bottom of the guide plate 3, a discharge pipe 5 is connected to the connecting pipe 4, the bottom end of the discharge pipe 5 passes through the storage box 1, a first solenoid valve 6 is arranged on the discharge pipe 5, the first solenoid valve 6 is located below the storage box 1, a circular hole 7 is opened at the bottom middle of the guide plate 3, the circular hole 7 is connected to the inner cavity of the discharge pipe 5, the top of the guide plate 3 is arranged to be an inclined surface structure inclined toward the circular hole 7, and the guide plate 3 is provided with a plurality of connecting pipes 4, wherein the connecting pipe 4 ... A lifting mechanism is connected between the left and right sides of the material plate 3 and the material storage box 1, a strip plate 8 is arranged in the middle above the guide plate 3, a round rod 9 is arranged in the middle of the bottom of the strip plate 8, a receiver 10 is arranged on the upper left side of the inner wall of the material storage box 1, a photoelectric transmitter 11 flush with the receiver 10 is arranged on the upper right side of the inner wall of the material storage box 1, a controller 12 is arranged at the front middle of the left side of the material storage box 1, a timer 13 is arranged at the front middle of the right side of the material storage box 1, a box door 14 is hinged symmetrically on the left and right sides of the front side of the material storage box 1, a second solenoid valve 15 is arranged on the feed pipe 2, and the rear end of the strip plate 8 is connected to the material storage box 1.

[0027] The lifting mechanism includes a motor box 16, a motor 17 and a screw 18. The motor box 16 is symmetrically connected to the middle of the two sides of the bottom of the storage box 1. The motor 17 is arranged in the motor box 16. The bottom end of the screw 18 is connected to the output end of the top of the motor 17. The top of the screw 18 passes through the guide plate 3, and the outer wall of the screw 18 is threadedly connected to the guide plate 3. A first inclined panel 19 is arranged on the top of the strip plate 8. A stabilizing plate 20 is connected to the top bearing of the screw 18, and the stabilizing plate 20 is connected to the storage box 1. A second inclined panel 21 is arranged on the top of the stabilizing plate 20, and the second inclined panel 21 is connected to the storage box 1. The stability of the screw 18 is ensured by the stabilizing plate 20 without affecting the rotation of the screw 18. The first inclined panel 19 and the second inclined panel 21 are used to prevent particles from accumulating on the top of the strip plate 8 and the top of the stabilizing plate 20.

[0028] Embodiment 2

[0029] like Figure 1-4As shown, a discharging device of a granulator according to an embodiment of the utility model comprises a storage box 1, a feed pipe 2 is connected to the middle of the top of the storage box 1, a guide plate 3 is arranged below the inner cavity of the storage box 1, a connecting pipe 4 is connected to the middle of the bottom of the guide plate 3, a discharge pipe 5 is connected to the connecting pipe 4, the bottom end of the discharge pipe 5 passes through the storage box 1, a first solenoid valve 6 is arranged on the discharge pipe 5, the first solenoid valve 6 is located below the storage box 1, a circular hole 7 is opened at the bottom middle of the guide plate 3, the circular hole 7 is connected to the inner cavity of the discharge pipe 5, the top of the guide plate 3 is arranged to be an inclined surface structure inclined toward the circular hole 7, and the guide plate 3 is provided with a plurality of connecting pipes 4, wherein the connecting pipe 4 ... A lifting mechanism is connected between the left and right sides of the material plate 3 and the material storage box 1, a strip plate 8 is arranged in the middle above the guide plate 3, a round rod 9 is arranged in the middle of the bottom of the strip plate 8, a receiver 10 is arranged on the upper left side of the inner wall of the material storage box 1, a photoelectric transmitter 11 flush with the receiver 10 is arranged on the upper right side of the inner wall of the material storage box 1, a controller 12 is arranged at the front middle of the left side of the material storage box 1, a timer 13 is arranged at the front middle of the right side of the material storage box 1, a box door 14 is hinged symmetrically on the left and right sides of the front side of the material storage box 1, a second solenoid valve 15 is arranged on the feed pipe 2, and the rear end of the strip plate 8 is connected to the material storage box 1.

[0030] The lifting mechanism includes a motor box 16, a motor 17 and a screw 18. The motor box 16 is symmetrically connected to the middle of the two sides of the bottom of the storage box 1. The motor 17 is arranged in the motor box 16. The bottom end of the screw 18 is connected to the output end of the top of the motor 17. The top end of the screw 18 penetrates the guide plate 3, and the outer wall of the screw 18 is threadedly connected to the guide plate 3. The outer diameter of the round rod 9 is consistent with the inner diameter of the circular hole 7, and the round rod 9 is above the circular hole 7 to ensure the sealing effect of the round rod 9 on the circular hole 7.

[0031] Embodiment 3

[0032] like Figure 1-4As shown, a discharging device of a granulator according to an embodiment of the utility model comprises a storage box 1, a feed pipe 2 is connected to the middle of the top of the storage box 1, a guide plate 3 is arranged below the inner cavity of the storage box 1, a connecting pipe 4 is connected to the middle of the bottom of the guide plate 3, a discharge pipe 5 is connected to the connecting pipe 4, the bottom end of the discharge pipe 5 passes through the storage box 1, a first solenoid valve 6 is arranged on the discharge pipe 5, the first solenoid valve 6 is located below the storage box 1, a circular hole 7 is opened at the bottom middle of the guide plate 3, the circular hole 7 is connected to the inner cavity of the discharge pipe 5, the top of the guide plate 3 is arranged to be an inclined surface structure inclined toward the circular hole 7, and the guide plate 3 is provided with a plurality of connecting pipes 4, wherein the connecting pipe 4 ... A lifting mechanism is connected between the left and right sides of the material plate 3 and the material storage box 1, a strip plate 8 is arranged in the middle above the guide plate 3, a round rod 9 is arranged in the middle of the bottom of the strip plate 8, a receiver 10 is arranged on the upper left side of the inner wall of the material storage box 1, a photoelectric transmitter 11 flush with the receiver 10 is arranged on the upper right side of the inner wall of the material storage box 1, a controller 12 is arranged at the front middle of the left side of the material storage box 1, a timer 13 is arranged at the front middle of the right side of the material storage box 1, a box door 14 is hinged symmetrically on the left and right sides of the front side of the material storage box 1, a second solenoid valve 15 is arranged on the feed pipe 2, and the rear end of the strip plate 8 is connected to the material storage box 1.

[0033] The lifting mechanism includes a motor box 16, a motor 17 and a screw 18. The motor box 16 is symmetrically connected to the middle of the two sides of the bottom of the storage box 1. The motor 17 is arranged in the motor box 16. The bottom end of the screw 18 is connected to the output end of the top of the motor 17. The top of the screw 18 passes through the guide plate 3, and the outer wall of the screw 18 is threadedly connected to the guide plate 3. The controller 12 is electrically connected to the photoelectric transmitter 11, the receiver 10, the timer 13, the first solenoid valve 6, the second solenoid valve 15 and the motor 17 respectively. The photoelectric transmitter 11, the receiver 10, the timer 13, the first solenoid valve 6, the second solenoid valve 15 and the motor 17 are controlled by the controller 12 to realize the quantitative unloading function of the granulator, so that the unloading amount is more accurate and standard, and there is no need for personnel to re-determine the particle amount after each unloading, thereby improving convenience and accuracy, being more conducive to the subsequent process, and improving work efficiency.

[0034] In summary, with the aid of the above-mentioned technical solution of the utility model, when the device is in use, the controller 12, the photoelectric transmitter 11, the receiver 10, the timer 13, the motor 17, the first solenoid valve 6 and the second solenoid valve 15 are powered by an external power supply, and the particles produced by the granulator are guided to the storage box 1 through the feed pipe 2 for temporary storage. At this time, the guide plate 3 is in contact with the stabilizing plate 20, and the bottom end of the round rod 9 is in contact with the round hole 7. The particles fall to the top of the guide plate 3 and accumulate. When there are many particles and they are blocked between the photoelectric transmitter 11 and the receiver 10, the receiver 10 cannot receive the signal sent by the photoelectric transmitter 11 and transmits the data to the controller 12. The controller 12 receives the data and controls the timer 13 to start. The timer 13 counts the time. After the particles are blocked for a certain period of time, it means that the number of particles is sufficient, and the timing is started. The device 13 transmits the data to the controller 12, the controller 12 receives the data and controls the motor 17 and the first solenoid valve 6 to open and the second solenoid valve 15 to close, and stops guiding the material into the storage box 1. The motor 17 drives the screw 18 to rotate, so that the guide plate 3 descends. After the bottom end of the round rod 9 is separated from the round hole 7, the particles on the top of the guide plate 3 are discharged through the discharge pipe 5 until no more particles are discharged. The personnel controls the motor 17 to open again through the controller 12, so that the guide plate 3 rises to be flush with the stabilizing plate 20, closes the first solenoid valve 6 and opens the second solenoid valve 15, and guides the material into the storage box 1 again, thereby realizing the quantitative unloading function of the granulator, making the unloading amount more accurate and standard, and eliminating the need for personnel to re-determine the particle amount after each unloading, thereby improving convenience and accuracy, being more conducive to the subsequent process, and improving work efficiency.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A discharging device for a granulator, comprising a storage box (1), characterized in that: A feed pipe (2) is connected to the middle of the top of the material storage box (1); a guide plate (3) is arranged below the inner cavity of the material storage box (1); a connecting pipe (4) is connected to the middle of the bottom of the guide plate (3); a discharge pipe (5) is connected to the inside of the connecting pipe (4); the bottom end of the discharge pipe (5) passes through the material storage box (1); a first solenoid valve (6) is arranged on the discharge pipe (5); the first solenoid valve (6) is located below the material storage box (1); a circular hole (7) is opened at the middle bottom of the guide plate (3); the circular hole (7) is connected to the inner cavity of the discharge pipe (5); the top of the guide plate (3) is arranged as an inclined surface structure inclined toward the circular hole (7); the left and right sides of the guide plate (3) are connected to the material storage box (1); 1), a lifting mechanism is connected between the guide plate (3), a strip plate (8) is arranged in the middle above the guide plate (3), a round rod (9) is arranged in the middle of the bottom of the strip plate (8), a receiver (10) is arranged on the upper left side of the inner wall of the storage box (1), a photoelectric transmitter (11) flush with the receiver (10) is arranged on the upper right side of the inner wall of the storage box (1), a controller (12) is arranged at the front end of the middle left side of the storage box (1), a timer (13) is arranged at the front end of the middle right side of the storage box (1), a box door (14) is hinged symmetrically on the left and right sides of the front side of the storage box (1), a second solenoid valve (15) is arranged on the feed pipe (2), and the rear end of the strip plate (8) is connected to the storage box (1); The lifting mechanism comprises a motor box (16), a motor (17) and a screw (18); the motor box (16) is symmetrically connected to the middle of the two sides of the bottom of the material storage box (1); the motor (17) is arranged in the motor box (16); the bottom end of the screw (18) is connected to the output end of the top of the motor (17); the top end of the screw (18) passes through the guide plate (3); and the outer wall of the screw (18) is threadedly connected to the guide plate (3).

2. A discharging device for a granulator according to claim 1, characterized in that: A first inclined panel (19) is arranged on the top of the strip plate (8).

3. A discharging device for a granulator according to claim 1, characterized in that: The outer diameter of the round rod (9) is consistent with the inner diameter of the round hole (7), and the round rod (9) is located above the round hole (7).

4. A discharging device for a granulator according to claim 1, characterized in that: The top bearing of the screw rod (18) is connected to a stabilizing plate (20), and the stabilizing plate (20) is connected to the material storage box (1).

5. A discharging device for a granulator according to claim 4, characterized in that: A second inclined panel (21) is provided on the top of the stabilizing plate (20), and the second inclined panel (21) is connected to the material storage box (1).

6. A discharging device for a granulator according to claim 1, characterized in that: The controller (12) is electrically connected to the photoelectric transmitter (11), the receiver (10), the timer (13), the first solenoid valve (6), the second solenoid valve (15) and the motor (17) respectively.