Follow-up plate turnover equipment

Abstract

The utility model discloses follow-up panel turnover equipment, the follow-up panel turnover equipment is used for turnover of a photovoltaic module, the follow-up panel turnover equipment comprises a rack, a follow-up mechanism, a transverse moving mechanism, a rotary lifting mechanism and a clamping jaw mechanism, the follow-up mechanism is supported by the rack and comprises a first transmission part, and the first transmission part has a moving freedom degree relative to the rack and along a first direction; the transverse moving mechanism is connected to the first transmission part and comprises a second transmission part, the second transmission part has the moving freedom degree relative to the rack and in the second direction, and the second direction is perpendicular to the first direction; the rotary lifting mechanism is connected to the second transmission part and comprises a third transmission part, the third transmission part has the moving freedom degree relative to the rack and in the third direction, and the third direction is perpendicular to the first direction and the second direction. The clamping jaw mechanism is rotationally connected with the third transmission part, the rotating axis of the clamping jaw mechanism extends in the first direction, and the clamping jaw mechanism is used for clamping the photovoltaic module. Through the arrangement, the working efficiency of the follow-up plate turnover equipment can be improved.

Description

Technical Field

[0001] The present application relates to the field of battery processing technology, and in particular to a follow-up flap device. Background Art

[0002] At present, when producing photovoltaic modules, a flipping machine is needed to flip the modules to assist in processing and production.

[0003] Existing flipping equipment cannot operate with the mobile device and must wait until the photovoltaic modules come to a stop before operating. It is not suitable for integration on the follow-up line, thus reducing the working efficiency of the flipping equipment. Utility Model Content

[0004] In order to solve the deficiencies of the prior art, the purpose of the present application is to provide a follow-up flap device with higher working efficiency.

[0005] To achieve the above objectives, this application adopts the following technical solutions:

[0006] A follow-up flap device, which is used for flipping a photovoltaic module, and the follow-up flap device includes a frame, a follow-up mechanism, a transverse mechanism, a rotation and lifting mechanism, and a clamping mechanism. The follow-up mechanism is supported by the frame and includes a first transmission member, and the first transmission member has a degree of freedom of movement relative to the frame and along a first direction; the transverse mechanism is connected to the first transmission member and includes a second transmission member, and the second transmission member has a degree of freedom of movement relative to the frame and along a second direction, and the second direction is perpendicular to the first direction; the rotation and lifting mechanism is connected to the second transmission member and includes a third transmission member, and the third transmission member has a degree of freedom of movement relative to the frame and along a third direction, and the third direction is respectively perpendicular to the first direction and the second direction; the clamping mechanism is rotationally connected to the third transmission member, and the rotation axis of the clamping mechanism extends along the first direction, and the clamping mechanism is used to clamp the photovoltaic module;

[0007] Furthermore, the follower mechanism also includes a follower motor fixedly connected to the frame, which is connected to the first transmission member and drives the first transmission member to rotate; the rotary lifting mechanism also includes a rotary motor and a rotary power mounting plate fixedly connected to the third transmission member, which is connected to the rotary power mounting plate and drives the rotary power mounting plate to rotate; wherein, the transverse movement mechanism is fixedly connected to the first transmission member, and the clamping mechanism is fixedly connected to the rotary power mounting plate. When the follower motor and the rotary motor are working, the follower mechanism drives the transverse movement mechanism and the rotary lifting mechanism to move, and the clamping mechanism rotates and moves synchronously with the rotary lifting mechanism.

[0008] Furthermore, the follow-up flap device includes at least two transverse rails fixedly connected to the frame, the transverse rails extend along the first direction and are distributed along the second direction; the transverse movement mechanism includes a transverse movement plate extending along the second direction, the lower end of the transverse movement plate is slidably connected to the transverse rails, the first transmission member is fixedly connected to the transverse movement plate, and the follow-up motor drives the first transmission member to rotate and drives the transverse movement plate to slide on the transverse rails.

[0009] Furthermore, the follower mechanism includes a synchronous block fixedly connected to the first transmission member, and the transverse mechanism includes a transverse block fixedly connected to the transverse plate, and the synchronous block and the transverse block are detachably connected via fasteners.

[0010] Furthermore, the rotary lifting mechanism also includes a vertical column extending along a third direction, a third transmission member is connected to the vertical column, an upper end of the vertical column is connected to the second transmission member, and the third transmission member can drive the rotary motor and the rotary power mounting plate to move along the third direction.

[0011] Furthermore, the third transmission member extends along the third direction and includes a vertical slide rail, a lifting motor and a lifting slide plate. The lifting motor is fixedly connected to the vertical slide rail and is transmission-connected to the lifting slide plate. The lifting slide plate is slidingly connected to the vertical slide rail. The lifting motor drives the lifting slide plate to move along the third direction.

[0012] Furthermore, the rotary motor is fixedly connected to the lifting slide, and the rotary power mounting plate is connected to the lifting slide through the rotary motor. The lifting slide can drive the rotary motor and the rotary power mounting plate to move along the third direction.

[0013] Furthermore, the transverse movement mechanism includes a transverse movement motor that is transmission-connected to the second transmission member, a vertical column that is fixedly connected to the second transmission member, and the transverse movement motor drives the vertical column and the second transmission member to move along the second direction.

[0014] Furthermore, the upper end of the transverse plate is provided with a longitudinal track extending along the second direction and a guide rail slider slidably connected to the longitudinal track, the upper end of the vertical column is fixedly connected to the guide rail slider and moves synchronously with the guide rail slider; the upper end of the vertical column is provided with a connecting plate, the upper end of the connecting plate is connected to the second transmission member, and the lower end of the connecting plate is connected to the guide rail slider.

[0015] Furthermore, the clamping mechanism comprises a clamping bracket and a clamping block, the clamping bracket is fixedly connected to the rotary power mounting plate, and the clamping block is connected to one end of the clamping bracket away from the rotary power mounting plate.

[0016] The above-mentioned follow-up flip device can make the follow-up mechanism, transverse mechanism, rotation lifting mechanism and clamping mechanism work synchronously, so that the photovoltaic components can achieve synchronous movement in multiple directions, that is, the photovoltaic components can be flipped and translated synchronously, which is beneficial to shorten the processing time of the photovoltaic components, so as to increase the processing speed of the photovoltaic components, and thus improve the working efficiency of the follow-up flip device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the overall structure of the follow-up flap device provided in an embodiment of the present application.

[0018] Figure 2 A schematic structural diagram of a follower base and a follower mechanism provided in an embodiment of the present application.

[0019] Figure 3 This is a schematic diagram of the structure of the lifting linear module provided in an embodiment of the present application.

[0020] Figure 4 Provided in the embodiments of this application Figure 1 A partial enlarged view of point A in the middle.

[0021] Figure 5 A partial schematic diagram of the transverse movement mechanism provided in an embodiment of the present application.

[0022] Figure 6 A partial schematic diagram of the clamping mechanism provided in an embodiment of the present application. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the specific implementation manner of the present application will be clearly and completely described below in conjunction with the drawings in the implementation manner of the present application.

[0024] like Figure 1A follow-up flap device 100 is shown, which includes a frame 11, a follow-up mechanism 12, a transverse mechanism 13, a rotation and lifting mechanism 14, and a clamping mechanism 15. The frame 11 serves as a basic frame of the follow-up flap device 100, and is used to support the follow-up mechanism 12, the transverse mechanism 13, the rotation and lifting mechanism 14, and the clamping mechanism 15. The follow-up mechanism 12 is fixedly connected to the frame 11 and includes a first transmission member 121, which has a degree of freedom of movement relative to the frame 11 and along a first direction 201, and the first transmission member 121 is used to drive the transverse mechanism 13, the rotation and lifting mechanism 14, and the clamping mechanism 15 to move along the first direction 201. The transverse mechanism 13 is slidably connected to the frame 11. The transverse mechanism 13 is connected to the first transmission member 121 and includes a second transmission member 131. The second transmission member 131 has a degree of freedom of movement relative to the frame 11 and along a second direction 202. The second direction 202 is perpendicular to the first direction 201. The second transmission member 131 is used to drive the rotating lifting mechanism 14 and the clamping claw mechanism 15 to move along the second direction 202. Specifically, the frame 11 is formed around a receiving space 101. The rotating lifting mechanism 14 is located in the receiving space 101 and is fixedly connected to the transverse mechanism 13. The rotating lifting mechanism 14 is connected to the second transmission member 131 and includes a third transmission member 141. The third transmission member 141 has a degree of freedom of movement relative to the frame 11 and along a third direction 203. The third direction 203 is perpendicular to the first direction 201 and the second direction 202, respectively. The third transmission member 141 drives the clamping claw mechanism 15 to move along the third direction 203. The clamping mechanism 15 is located in the accommodating space 101 and is rotationally connected to the third transmission member 141. The rotation axis of the clamping mechanism 15 extends along the first direction 201, and the clamping mechanism 15 is used to clamp the photovoltaic module. Through the above arrangement, the follower mechanism 12, the transverse movement mechanism 13, the rotary lifting mechanism 14 and the clamping mechanism 15 can work simultaneously to enable the photovoltaic module to achieve synchronous movement in multiple directions, that is, the photovoltaic module can be flipped and translated simultaneously, which is beneficial to shorten the processing time of the photovoltaic module, so as to improve the processing speed of the photovoltaic module, and thus improve the working efficiency of the follow-up flap device 100. It should be noted that the first transmission member 121, the second transmission member 131 and the third transmission member 141 can be components that cooperate with each other, such as transmission belts, hinges and gear shafts. In order to clearly illustrate the technical solution of the application, it is also defined as follows Figure 1 In the present application, the first direction 201 refers to the front-to-back direction, the second direction 202 refers to the left-to-right direction, and the third direction 203 refers to the up-down direction.

[0025] like Figure 2 and Figure 3As shown, as an implementation method, the follower mechanism 12 includes a follower motor 122 fixedly connected to the frame 11, and the follower motor 122 is transmission-connected to the first transmission member 121 and drives the first transmission member 121 to rotate. The rotary lifting mechanism 14 includes a rotary motor 142 fixedly connected to the third transmission member 141 and a rotary power mounting plate 143, and the rotary power mounting plate 143 is connected to the third transmission member 141 through the rotary motor 142, and the rotary motor 142 is transmission-connected to the rotary power mounting plate 143 and drives the rotary power mounting plate 143 to rotate. Among them, the transverse movement mechanism 13 is fixedly connected to the first transmission member 121, and the clamping mechanism 15 is fixedly connected to the rotary power mounting plate 143. When the follower motor 122 and the rotary motor 142 are working, the follower mechanism 12 drives the transverse movement mechanism 13 and the rotary lifting mechanism 14 to move, and the clamping mechanism 15 rotates and moves synchronously with the rotary lifting mechanism 14. Through the above-mentioned arrangement, the photovoltaic components fixed on the clamping mechanism 15 can rotate synchronously with the clamping mechanism 15 and move synchronously with the rotating lifting mechanism 14, so that during the processing of the photovoltaic components, a follow-up flipping plate can be performed on them, which is suitable for follow-up operation to improve the working efficiency of the follow-up flipping device 100, and further improve the processing efficiency of the photovoltaic components.

[0026] It should be noted that the follower motor 122 includes a servo motor 1221, a reducer 1222 and a coupling 1223. The servo motor 1221 is located above the reducer 1222 and is in transmission connection with the reducer 1222. The coupling 1223 is located on both sides of the reducer 1222 along the second direction 202 and is in transmission connection with the reducer 1222. The first transmission member 121 is in transmission connection with the coupling 1223, so that the servo motor 1221 and the reducer 1222 drive the coupling 1223 and the first transmission member 121 to work. Among them, a follower base 111 is provided above the frame 11, and the servo motor 1221, the reducer 1222 and the coupling 1223 are all connected to the follower base 111, so that the follower base 111 can support the servo motor 1221, the reducer 1222 and the coupling 1223, thereby improving the working stability of the servo motor 1221, the reducer 1222 and the coupling 1223.

[0027] like Figure 4As shown, in this implementation, the follow-up flap device 100 includes at least two transverse rails 102 fixedly connected to the frame 11, and the transverse rails 102 extend along the first direction 201 and are distributed along the second direction 202. Among them, the transverse movement mechanism 13 includes a transverse movement plate 132 extending along the second direction 202, the lower end of the transverse movement plate 132 is slidably connected to the transverse rail 102, the first transmission member 121 is fixedly connected to the transverse movement plate 132, and the follow-up motor 122 drives the first transmission member 121 to rotate and drive the transverse movement plate 132 to slide on the transverse rail 102. Specifically, the transverse rail 102 is used to carry the transverse movement mechanism 13, the rotating lifting mechanism 14 and the clamping mechanism 15, and the transverse rail 102 has a guiding function, so that the transverse movement mechanism 13, the rotating lifting mechanism 14 and the clamping mechanism 15 move along the first direction 201, thereby improving the operation stability of the transverse movement mechanism 13, the rotating lifting mechanism 14 and the clamping mechanism 15. In addition, the friction between the transverse rail 102 and the transverse plate 132 is small, so as to reduce the movement time of the transverse mechanism 13 , the rotary lifting mechanism 14 and the clamping mechanism 15 , thereby increasing the movement speed of the follow-up flap device 100 .

[0028] like Figure 2 and 5 As shown, exemplarily, the follower mechanism includes a synchronous block 123 fixedly connected to the first transmission member 121, and the transverse mechanism 13 includes a transverse block 133 fixedly connected to the transverse plate 132, and the synchronous block 123 and the transverse block 133 are detachably connected by fasteners. Specifically, the fasteners can be connecting members such as bolts to facilitate the installation and disassembly of the synchronous block 123 and the transverse block 133, thereby improving the assembly efficiency of the synchronous block 123 and the transverse block 133. At the same time, when the first transmission member 121 is replaced due to wear, the synchronous block 123 and the transverse block 133 can be separated to quickly replace the first transmission member 121, thereby reducing the disassembly steps in the replacement process of the first transmission member 121, and then improving the assembly efficiency of the first transmission member 121.

[0029] like Figure 3 As shown, as an implementation, the rotary lifting mechanism 14 further includes a vertical column 144 extending along the third direction 203, the third transmission member 141 is connected to the vertical column 144, the upper end of the vertical column 144 is connected to the second transmission member 131, and the third transmission member 141 can drive the rotary motor 142 and the rotary power mounting plate 143 to move along the third direction 203. Specifically, the third transmission member 141 is connected to the lower half of the vertical column 144, so that the third transmission member 141 is basically located in the middle of the accommodating space 101, thereby avoiding interference with the frame 11 and the like during the flipping process of the photovoltaic module, thereby facilitating the improvement of the safety of the follow-up flipping device 100 during operation.

[0030] In this embodiment, the third transmission member 141 extends along the third direction 203 and includes a vertical slide rail 1411, a lifting motor 1412 and a lifting slide plate 1413. The lifting motor 1412 is fixedly connected to the vertical slide rail 1411 and is in transmission connection with the lifting slide plate 1413. The lifting slide plate 1413 is slidably connected to the vertical slide rail 1411. The lifting motor 1422 drives the lifting slide plate 1413 to move along the third direction 203. Specifically, the vertical slide rail 1411 is fixedly connected to the vertical column 144, the lifting motor 1412 is located at the upper end of the vertical slide rail 1411, and the lifting slide plate 1413 is slidably connected to the side of the vertical slide rail 1411 away from the vertical column 144. Through the above arrangement, interference between the lifting slide plate 1413 and the vertical column 144 can be avoided, thereby improving the safety performance of the third transmission member 141.

[0031] Further, the rotating motor 142 is fixedly connected to the lifting slide 1413, and the rotating power mounting plate 143 is connected to the lifting slide 1413 through the rotating motor 142, and the lifting slide 1413 can drive the rotating motor 142 and the rotating power mounting plate 143 to move along the third direction 203. Specifically, during the operation of the lifting motor 1412, the lifting slide 1413 can be driven to move along the third direction 203, thereby driving the rotating motor 142 and the rotating power mounting plate 143 to move along the third direction 203. More specifically, the clamping mechanism 15 is connected to the rotating power mounting plate 143, and when the lifting motor 1412 and the rotating motor 142 work at the same time, the clamping mechanism 15 can be rotated and moved along the third direction 203, thereby driving the photovoltaic module to rotate and move along the third direction 203. Through the above-mentioned configuration, the follow-up flap device 100 can realize a variety of different movements, thereby improving the functional diversity of the follow-up flap device 100.

[0032] As an implementation method, the transverse movement mechanism 13 includes a transverse movement motor 134, a second transmission member 131 is transmission-connected to the transverse movement motor 134, a vertical column 144 is fixedly connected to the second transmission member 131, and the transverse movement motor 134 drives the vertical column 144 and the second transmission member 131 to move along the second direction 202. Specifically, the transverse movement motor 134 and the second transmission member 131 are located at the upper end of the frame 11. Since the photovoltaic modules have a variety of different specifications, the sizes of the photovoltaic modules vary. In this application, the transverse movement motor 134 drives the second transmission member 131 and the vertical column 144 to adjust the position of the clamping mechanism 15, thereby clamping photovoltaic modules of different specifications, thereby improving the use range of the follow-up flap device 100.

[0033] like Figure 4As shown, illustratively, the upper end of the transverse plate 132 is provided with a longitudinal track 103 extending along the second direction 202 and a guide rail slider 104 slidably connected to the longitudinal track 103, and the upper end of the vertical column 144 is fixedly connected to the guide rail slider 104 and moves synchronously with the guide rail slider 104. Specifically, the upper end of the vertical column 144 is provided with a connecting plate 1441, the upper end of the connecting plate 1441 is connected to the second transmission member 131, and the lower end of the connecting plate 1441 is connected to the guide rail slider 104, so that the vertical column 144 and the guide rail slider 104 are both connected to the second transmission member 131. Through the above arrangement, the friction between the longitudinal track 103 and the guide rail slider 104 is small, so that it is convenient for the second transmission member 131 to drive the movement of the vertical column 144, which is conducive to improving the working efficiency of the follow-up flap device 100.

[0034] As an implementation method, the clamp mechanism 15 includes a clamp bracket 151 and a clamp block 152. The clamp bracket 151 is fixedly connected to the rotating power mounting plate 143, and the clamp block 152 is connected to one end of the clamp bracket 151 away from the rotating power mounting plate 143. Specifically, the clamp block 152 is used to clamp the photovoltaic module, and the clamp bracket 151 is used to support the clamp block 152 and the photovoltaic module, thereby improving the stability of the photovoltaic module during the processing. In addition, the clamp block 152 is connected to the clamp bracket 151 by fasteners, so that the clamp block 152 can be selectively installed at different positions on the clamp bracket 151 to match photovoltaic modules of different specifications, thereby improving the use range of the follow-up flap device 100.

[0035] Exemplarily, the clamp bracket 151 can be made of aluminum alloy purlins, square tubes and other structures, so as to reduce the mass of the clamp bracket 151, thereby achieving lightweight clamp mechanism 15. At the same time, the clamp block 152 can also be set to an aluminum alloy material, and the clamp block 152 includes a first clamp plate 1521, a second clamp plate 1522 and a third clamp plate 1523, wherein the first clamp plate 1521, the second clamp plate 1522 and the third clamp plate 1523 are connected to each other, and a clamping space 105 is formed between the first clamp plate 1521, the second clamp plate 1522 and the third clamp plate 1523, and the photovoltaic component is at least partially located in the clamping space 105, and the photovoltaic component is at least partially abutted on the first clamp plate 1521, the second clamp plate 1522 and the third clamp plate 1523, which is beneficial to improve the connection stability between the photovoltaic component and the clamp block 152.

[0036] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to this application.

Claims

1. A follow-up flipping device for flipping a photovoltaic module, characterized in that: The follow-up flap device comprises: frame; A follower mechanism, the follower mechanism is supported by the frame and includes a first transmission member, the first transmission member has a degree of freedom of movement relative to the frame and along a first direction; A transverse movement mechanism, the transverse movement mechanism is connected to the first transmission member and includes a second transmission member, the second transmission member has a degree of freedom of movement relative to the frame and along a second direction, the second direction being perpendicular to the first direction; a rotary lifting mechanism, the rotary lifting mechanism being connected to the second transmission member and comprising a third transmission member, the third transmission member having a degree of freedom of movement relative to the frame and along a third direction, the third direction being perpendicular to the first direction and the second direction respectively; A clamping mechanism, wherein the clamping mechanism is rotationally connected to the third transmission member, the rotation axis of the clamping mechanism extends along the first direction, and the clamping mechanism is used to clamp the photovoltaic component.

2. The follow-up flap device according to claim 1 is characterized in that: The follower mechanism also includes a follower motor fixedly connected to the frame, and the follower motor is transmission-connected to the first transmission member and drives the first transmission member to rotate; the rotary lifting mechanism also includes a rotary motor and a rotary power mounting plate fixedly connected to the third transmission member, and the rotary motor is transmission-connected to the rotary power mounting plate and drives the rotary power mounting plate to rotate; wherein, the transverse movement mechanism is fixedly connected to the first transmission member, and the clamping mechanism is fixedly connected to the rotary power mounting plate, and when the follower motor and the rotary motor are working, the follower mechanism drives the transverse movement mechanism and the rotary lifting mechanism to move, and the clamping mechanism rotates and moves synchronously with the rotary lifting mechanism.

3. The follow-up flap device according to claim 2, characterized in that: The follow-up flap device comprises a transverse rail fixedly connected to at least two of the frames, wherein the transverse rail extends along the first direction and is distributed along the second direction; The transverse movement mechanism includes a transverse movement plate extending along the second direction, the lower end of the transverse movement plate is slidably connected to the transverse track, the first transmission member is fixedly connected to the transverse movement plate, and the follower motor drives the first transmission member to rotate and drive the transverse movement plate to slide on the transverse track.

4. The follow-up flap device according to claim 3 is characterized in that: The follower mechanism includes a synchronous block fixedly connected to the first transmission member, and the transverse mechanism includes a transverse block fixedly connected to the transverse plate. The synchronous block and the transverse block are detachably connected via a fastener.

5. The follow-up flap device according to claim 4, characterized in that: The rotary lifting mechanism also includes a vertical column extending along the third direction, the third transmission member is connected to the vertical column, the upper end of the vertical column is connected to the second transmission member, and the third transmission member can drive the rotary motor and the rotary power mounting plate to move along the third direction.

6. The follow-up flap device according to claim 5, characterized in that: The third transmission member extends along the third direction and includes a vertical slide rail, a lifting motor and a lifting slide plate. The lifting motor is fixedly connected to the vertical slide rail and is transmission-connected to the lifting slide plate. The lifting slide plate is slidingly connected to the vertical slide rail. The lifting motor drives the lifting slide plate to move along the third direction.

7. The follow-up flap device according to claim 6, characterized in that: The rotating motor is fixedly connected to the lifting slide, and the rotating power mounting plate is connected to the lifting slide through the rotating motor. The lifting slide can drive the rotating motor and the rotating power mounting plate to move along the third direction.

8. The follow-up flap device according to claim 6, characterized in that: The transverse movement mechanism includes a transverse movement motor, which is in transmission connection with the second transmission member, and the vertical column is fixedly connected with the second transmission member. The transverse movement motor drives the vertical column and the second transmission member to move along the second direction.

9. The follow-up flap device according to claim 7, characterized in that: The upper end of the transverse plate is provided with a longitudinal track extending along the second direction and a guide rail slider slidably connected to the longitudinal track, and the upper end of the vertical column is fixedly connected to the guide rail slider and moves synchronously with the guide rail slider; A connecting plate is provided at the upper end of the vertical column, the upper end of the connecting plate is connected to the second transmission member, and the lower end of the connecting plate is connected to the guide rail slider.

10. The follow-up flap device according to claim 6, characterized in that: The clamp mechanism comprises a clamp bracket and a clamp block, wherein the clamp bracket is fixedly connected to the rotary power mounting plate, and the clamp block is connected to one end of the clamp bracket away from the rotary power mounting plate.

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