Movable pulley type cylinder lifting device
By designing a moving pulley -type cylinder lifting device, the cylinder power unit is used to drive activity racks and lifting sliding sliding sliding to achieve the rapid docking of the upper and lower modules and the efficient positioning of the air tray, solving the problem of low efficiency of the traditional single -layer conveyor system. Improve production efficiency and spatial utilization.
Patent Information
- Application Number
- CN202421218725.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Traditional single-layer conveyor systems waste a lot of time during the transportation process due to empty pallet return, resulting in a reduction in overall conveying efficiency and making it difficult to meet the new energy industry's demand for efficient production.
Design a sliding wheel cylinder lifting device, through components such as the main frame, guide rail, activity rack, sprocket and chain, etc., using the cylinder power unit to drive the activity rack and lifting sliding shelves along the guide rail slip to achieve the rapid upper and lower modules to achieve fast up and down modules. Docking and efficient positioning of empty tray.
Achieving the rapid docking between the upper and lower layers and the efficient positioning of the empty tray, significantly improved the production efficiency, reduced the total height of the equipment, improved the space utilization, and reduced the cost of manufacturing and energy consumption.
Smart Images

Figure CN222410873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of upper and lower layer conveying equipment, in particular to a movable pulley type cylinder lifting device. Background Art
[0002] With the rapid development of the logistics industry, the traditional single-layer conveyor system can no longer meet the growing transportation needs. This system usually places the goods on a single-layer conveyor, transports them to the designated workstation, and then returns the empty pallet along the original route. However, this transportation method has obvious efficiency bottlenecks.
[0003] In actual operation, a single-layer conveyor can only deliver one batch of goods to a designated workstation at a time, and then it must wait for the empty pallet to return before delivering the next batch of goods. This means that half of the time is wasted on the return of the empty pallet during the conveying process. This traditional conveying method reduces the overall conveying efficiency by about 50%.
[0004] Therefore, it is extremely urgent to develop a movable pulley type cylinder lifting device for upper and lower layer docking. Utility Model Content
[0005] In view of the shortcomings in the above-mentioned existing production technology, the applicant provides a movable pulley cylinder lifting device, which can be connected with the corresponding equipment between the upper and lower layers, so that the upper module can be put into storage and the empty pallet can be returned to the lower layer to continue to connect with the new module, thereby greatly improving the production efficiency and solving the problem that the current single-layer conveying equipment has low working efficiency and is difficult to meet the new energy industry's demand for high production efficiency.
[0006] The technical scheme adopted by the utility model is as follows: a movable pulley type cylinder lifting device comprises a main frame, and a first guide rail and a second guide rail are respectively arranged on the columns of the main frame in the vertical direction, a movable frame is matched on the first guide rail, and a lifting slide is matched on the second guide rail; sprockets are assembled on both sides of the movable frame, and a chain is mounted on the sprocket, one end of the chain is fixedly connected to the top of the screw rod after passing through the sprocket, and the screw is fixed on the main frame, and the other end of the chain is fixedly connected to the side wall of the lifting slide through the sprocket and a connecting piece; a power unit is arranged along the vertical direction below the movable frame, and the output end of the power unit is against the bottom surface of the movable frame, and the power unit drives the movable frame to slide and cooperate along the length direction of the first guide rail, and the sprockets on both sides of the movable frame move up and rotate to drive the lifting slide at the other end of the chain to slide and cooperate along the length direction of the second guide rail.
[0007] As a further improvement of the above technical solution:
[0008] Preferably, a stopper is provided on the top of the main frame, and the stopper is arranged directly above the movable frame in the vertical direction. When the movable frame rises to its position, the stopper on the top of the movable frame abuts against the stopper.
[0009] Preferably, a down-to-place stopper is provided at the bottom of the main frame, and the down-to-place stopper is arranged directly below the lifting slide in the vertical direction, and the bottom of the lifting slide abuts against the down-to-place stopper when the lifting slide descends to its position.
[0010] Preferably, a horizontal conveyor is provided on the lifting slide; the structure of the horizontal conveyor is: comprising a plurality of roller structures arranged along the horizontal direction.
[0011] Preferably, a limiting member for docking is arranged above the horizontal conveyor.
[0012] Preferably, the multiple rollers are connected by synchronous belts.
[0013] Preferably, a horizontal in-position photoelectric sensor is also provided on one side of the horizontal conveyor, and the horizontal in-position photoelectric sensor is directly opposite to the conveying station of the horizontal conveyor.
[0014] Preferably, the horizontally positioned photoelectric device is assembled on a guide bar arranged in the horizontal direction through a photoelectric mounting seat, and the photoelectric mounting seat and the guide bar are horizontally slidably matched. When the photoelectric mounting seat moves, the horizontally positioned photoelectric device is driven to adjust its position in the horizontal direction.
[0015] Preferably, the power unit is configured as a cylinder structure.
[0016] The beneficial effects of the utility model are as follows:
[0017] The utility model has a compact structure and is easy to operate. The movable frame is lifted by the power unit, and the movable frame drives the sprockets on both sides to be lifted synchronously when it rises along the first guide rail. When the sprocket is lifted, an upward force is applied to the chain so that the lifting slide connected to the bottom side of the chain rises vertically along the corresponding second guide rail. Compared with the traditional motor-driven elevator, the utility model can reduce the total height of the equipment and improve the space utilization rate under the same lifting height.
[0018] The utility model also has the following advantages:
[0019] (1) The utility model is provided with a stopper for docking above the horizontal conveyor, which can effectively solve the positioning problem of the empty pallet;
[0020] (2) The power unit of the utility model is configured as a cylinder structure, and the pneumatic form greatly reduces the manufacturing cost, has low energy consumption, and the power medium is air, which has little pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0022] Figure 2 It is a schematic diagram of the transmission structure of the utility model.
[0023] Among them: 1. Main frame; 2. First guide rail; 3. Second guide rail; 4. Lifting slide; 5. Movable frame; 6. Upper stopper; 7. Lower stopper; 8. Limiting piece; 9. Horizontal photoelectric unit; 10. Block; 11. Power unit; 12. Sprocket; 13. Chain; 14. Screw; 15. Connector; 16. Horizontal conveyor. DETAILED DESCRIPTION
[0024] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.
[0025] like Figure 1-2 As shown, the movable pulley type cylinder lifting device of this embodiment includes a main frame 1, on the columns of the main frame 1, a first guide rail 2 and a second guide rail 3 are respectively arranged in the vertical direction, a movable frame 5 is matched on the first guide rail 2, and a lifting slide 4 is matched on the second guide rail 3; sprockets 12 are installed on both sides of the movable frame 5, and a chain 13 is installed on the sprocket 12. One end of the chain 13 is fixedly connected to the top of the screw 14 after passing through the sprocket 12. The screw 14 is fixed on the main frame 1, and the other end of the chain 13 is fixedly connected to the side wall of the lifting slide 4 through a connecting member 15 after passing through the sprocket 12; a power unit 11 is arranged in the vertical direction below the movable frame 5, and the output end of the power unit 11 is against the bottom surface of the movable frame 5. The power unit 11 drives the movable frame 5 to slide and cooperate along the length direction of the first guide rail 2, and the sprockets 12 on both sides of the movable frame 5 move up and rotate to drive the lifting slide 4 at the other end of the chain 13 to slide and cooperate along the length direction of the second guide rail 3.
[0026] In this embodiment, a stopper 6 is provided on the top of the main frame 1, and the stopper 6 is arranged directly above the movable frame 5 in the vertical direction. When the movable frame 5 rises to its position, the stopper 10 on the top of the movable frame 5 abuts against the stopper 6.
[0027] In this embodiment, a lower stopper 7 is provided at the bottom of the main frame body 1. The lower stopper 7 is vertically arranged directly below the lifting slide 4. When the lifting slide 4 is lowered into position, the bottom thereof abuts against the lower stopper 7.
[0028] In this embodiment, a horizontal conveyor 16 is provided on the lifting slide 4; the structure of the horizontal conveyor 16 is: including a plurality of roller structures arranged along the horizontal direction.
[0029] In this embodiment, a stopper 8 for docking is arranged above the horizontal conveyor 16 .
[0030] In this embodiment, a plurality of rollers are connected by synchronous belts.
[0031] In this embodiment, a horizontal in-position photoelectric sensor 9 is also provided on one side of the horizontal conveyor 16 , and the horizontal in-position photoelectric sensor 9 is directly opposite to the conveying station of the horizontal conveyor 16 .
[0032] In this embodiment, the horizontally positioned photoelectric device 9 is assembled on a guide bar arranged in the horizontal direction through a photoelectric mounting seat. The photoelectric mounting seat and the guide bar are fitted together in a horizontal sliding manner. When the photoelectric mounting seat moves, the horizontally positioned photoelectric device 9 is driven to adjust its position in the horizontal direction.
[0033] In this embodiment, the power unit 11 is configured as a cylinder structure.
[0034] In actual work, the working method of the utility model is as follows:
[0035] Step 1: The power unit 11 is started, and the output end of the power unit 11 lifts the movable frame 5, and the movable frame 5 rises along the first guide rail 2;
[0036] Step 2: When the movable frame 5 rises along the first guide rail 2, the sprockets 12 on both sides are simultaneously lifted;
[0037] Step 3: When the sprocket 12 is lifted, an upward force is applied to the chain 13, so that the lifting slide 4 connected to the bottom side of the chain 13 rises vertically along its corresponding second guide rail 3;
[0038] Step 4: The stopper 10 at the top of the movable frame 5 abuts against the upper stopper 6 at the top of the main frame 1, and the lifting slide 4 is lifted into place;
[0039] Step 5: The power unit 11 is started, the output end of the power unit 11 slowly descends, and the movable frame 5 descends along the first guide rail 2;
[0040] Step 6: When the movable frame 5 descends along the first guide rail 2, the sprockets 12 on both sides are driven to descend synchronously;
[0041] Step 7: When the sprocket 12 descends, the chain 13 moves downward synchronously, so that the lifting slide 4 connected to the bottom side of the chain 13 vertically descends along its corresponding second guide rail 3;
[0042] Step 8: The bottom of the lifting slide 4 abuts against the lower stop 7, and the lifting slide 4 is now lowered into position.
[0043] In this embodiment, for example, in actual working conditions, the lifting slide 4 goes up to the docking robot arm to place the battery module, and goes down to the empty tray on the lower layer.
[0044] The utility model has a reasonable structure, a simple working process and operation, and drives the chain 13 to lift and lower the lifting slide 4 through two sprockets 12. Compared with the traditional motor-directly driven elevator structure, this movable pulley lifting structure can reduce the overall height of the equipment under the same lifting height, thereby greatly improving the space utilization rate.
[0045] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.
Claims
1. A movable pulley type cylinder lifting device, characterized in that: It comprises a main frame (1), a first guide rail (2) and a second guide rail (3) are respectively arranged on the columns of the main frame (1) in the vertical direction, a movable frame (5) is matched with the first guide rail (2), and a lifting slide frame (4) is matched with the second guide rail (3); Sprocket wheels (12) are mounted on both sides of the movable frame (5), and chains (13) are mounted on the sprocket wheels (12). One end of the chain (13) is fixedly connected to the top of a screw rod (14) after passing through the sprocket wheels (12). The screw rod (14) is fixed to the main frame (1). The other end of the chain (13) is fixedly connected to the side wall of the lifting slide (4) through a connecting piece (15) after passing through the sprocket wheels (12). A power unit (11) is arranged in a vertical direction below the movable frame (5). The output end of the power unit (11) abuts against the bottom surface of the movable frame (5). The power unit (11) drives the movable frame (5) to slide along the length direction of the first guide rail (2). The sprocket wheels (12) on both sides of the movable frame (5) move upward and rotate to drive the lifting slide (4) at the other end of the chain (13) to slide along the length direction of the second guide rail (3).
2. The movable pulley type cylinder lifting device according to claim 1, characterized in that: A stopper (6) is provided on the top of the main frame (1), and the stopper (6) is arranged directly above the movable frame (5) in the vertical direction. When the movable frame (5) rises to its position, a stopper (10) on the top of the movable frame (5) abuts against the stopper (6).
3. The movable pulley type cylinder lifting device according to claim 1, characterized in that: The bottom of the main frame (1) is provided with a down-to-place stopper (7), and the down-to-place stopper (7) is arranged directly below the lifting slide (4) in the vertical direction. When the lifting slide (4) is lowered into position, the bottom thereof abuts against the down-to-place stopper (7).
4. The movable pulley type cylinder lifting device according to claim 1, characterized in that: The lifting slide (4) is provided with a horizontal conveyor (16); The structure of the horizontal conveyor (16) is: comprising a plurality of roller structures arranged in a horizontal direction.
5. The movable pulley type cylinder lifting device according to claim 4, characterized in that: A stopper (8) for docking is arranged above the horizontal conveyor (16).
6. The movable pulley type cylinder lifting device according to claim 4, characterized in that: Multiple rollers are connected by synchronous belts.
7. The movable pulley type cylinder lifting device according to claim 5, characterized in that: A horizontal in-position photoelectric sensor (9) is also provided on one side of the horizontal conveyor (16), and the horizontal in-position photoelectric sensor (9) is directly opposite to the conveying station of the horizontal conveyor (16).
8. The movable pulley type cylinder lifting device according to claim 7, characterized in that: The horizontally positioned photoelectric device (9) is assembled on a guide bar arranged in the horizontal direction through a photoelectric mounting seat. The photoelectric mounting seat and the guide bar are horizontally slidably matched. When the photoelectric mounting seat moves, the horizontally positioned photoelectric device (9) is driven to adjust its position in the horizontal direction.
9. The movable pulley type cylinder lifting device according to claim 1, characterized in that: The power unit (11) is configured as a cylinder structure.