Filling machine with packaging box packaging defect detection function
By introducing infrared transmitters and receivers in the irrigation machine to detect the flatness of the bottle cap, and use the excluding mechanism to separate the defects to solve the sealing problem caused by the tilted box cover of the packaging box, realize the defects of automation, and realize the defects of automation. Detection and separation improve the production efficiency and product quality of the filling machine.
Patent Information
- Application Number
- CN202421090501.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-20
AI Technical Summary
When the existing filling machine is sealed after filling, the bottle cap on the top of the packaging box may be raised, affecting the sealing and blocking. It needs to be detected and the packaging that does not meet the standards needs to be removed.
Design a filling machine with a packaging defect detection function of the packaging box, using the infrared transmitter and infrared receiver to output the bottle body with a line -like distribution. The infrared receiver cannot fully accept the light signal. It is judged as the packaging defect, and the exclusion mechanism is used to push it to the discharge of the firing frame.
The automatic detection and separation of packaging box packaging defects is realized to ensure the sealing and quality after the filling, and improve the production efficiency and product quality.
Smart Images

Figure CN222411036U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling machines, in particular to a filling machine with a packaging box packaging defect detection function. Background Art
[0002] The food processing industry often uses filling machines to fill materials. In order to adapt to the filling of packaging boxes with different liquid level depths, existing filling machines are often equipped with liftable filling nozzles to meet filling needs.
[0003] During the capping process after filling, the bottle caps on the top of some packaging boxes may lift up when they are screwed on, which affects the sealing after filling. It is necessary to conduct defect inspection on them and remove the packaging that does not meet the standards. Utility Model Content
[0004] The purpose of the utility model is to provide a filling machine with a packaging box packaging defect detection function to solve the problems raised in the above background technology.
[0005] The technical solution of the utility model is: a filling machine with a packaging defect detection function for a packaging box, comprising a feeding frame, a filling and capping mechanism is installed on the feeding frame, a feeding belt is installed in the feeding frame, a symmetrical notch is provided on the feeding frame, a detection mechanism for detecting packaging defects is installed between two of the notches, the detection mechanism comprises a lifting plate slidably installed in the notch, a guide column slidably inserted on the lifting plate is fixed in the notch, a stud threadedly inserted on the lifting plate is rotatably installed on the inner wall of the bottom of the notch, adjacent side walls of the two lifting plates are provided with notches, infrared transmitters and infrared receivers equidistantly distributed are respectively installed in the two notches, a first material guiding mechanism is installed on a side of the feeding frame close to the feeding end, a second material guiding mechanism is installed on a side of the feeding frame close to the discharging end, a lower material frame installed on the side wall of the feeding frame is provided at the discharging end of the second material guiding mechanism, and a rejecting mechanism located below the notch is installed on a side of the feeding frame away from the first material guiding mechanism.
[0006] The effects achieved by the above components are as follows: the bottle body after filling and sealing by the filling and capping mechanism can be conveyed through the conveyor belt in the conveyor rack, and the bottle body is guided by the first guide mechanism to move along the conveyor belt on one side of the rejection mechanism, and the linearly distributed infrared transmitter is used to output an optical signal to the top of the bottle body. When the bottle cap is tilted when packaged, the infrared receiver cannot fully receive the optical signal of the infrared transmitter, and it is determined that the bottle body has a packaging defect, and the rejection mechanism is used to push it to the conveyor belt close to the side of the unloading rack. On the contrary, when the infrared receiver fully receives the optical signal of the infrared transmitter, it means that the top of the bottle body is in a flat packaging state, and the rejection mechanism does not push the material, and the conveyor belt continues to drive the bottles with complete packaging and packaging defects to continue to move, and the second guide mechanism guides the rejected defective bottles into the unloading rack for discharge, thereby achieving the purpose of bottle separation and facilitating use.
[0007] Preferably, the first material guiding mechanism and the second material guiding mechanism both have a rotating shaft, a material guiding plate fixed on the rotating shaft, and a damping and tightening member abutting against an outer wall of the rotating shaft.
[0008] The effect achieved by the above components is that the material guide plate can cooperate with the conveyor belt to push and guide the conveyed bottle body, thereby facilitating the feeding and discharging work.
[0009] Preferably, the damping and tightening member comprises a telescopic sleeve fixed on the side wall of the material conveying frame, and a damping block abutting against the side wall of the rotating shaft is fixed to one end of the telescopic sleeve away from the material conveying frame.
[0010] The effects achieved by the above components are: the rotating shaft can be positioned by the telescopic sleeve in cooperation with the damping block, and the material guide plate can be tightened after the angle is adjusted, so as to facilitate the material guiding work for bottles of different specifications.
[0011] Preferably, the rejection mechanism includes a side opening opened on the side of the conveyor rack away from the unloading rack, a side frame is fixed on the outside of the conveyor rack, an electric telescopic rod is fixed at one end of the side frame, and a push plate slidably inserted into the side opening is fixed at one end of the electric telescopic rod.
[0012] The effect achieved by the above components is: the push plate is driven to extend by the electric telescopic rod, and the unqualified bottles are pushed toward the lower rack to achieve the purpose of rejection.
[0013] Preferably, a cover plate is fixed to the top of the conveying rack, and the cover plate is located above the detection mechanism.
[0014] The effect achieved by the above components is: the cover plate can be used to provide light shielding protection for the top of the detection mechanism, thereby improving the detection accuracy.
[0015] The utility model provides a filling machine with a packaging box packaging defect detection function through improvement, which has the following improvements and advantages compared with the prior art:
[0016] The device uses linearly distributed infrared transmitters to output optical signals to the top of the bottle body. When the bottle cap is tilted, the infrared receiver cannot completely receive the optical signal of the infrared transmitter, and determines that the bottle body has a packaging defect. The rejection mechanism is used to push it to the conveyor belt close to the side of the unloading rack to achieve the purpose of separating the bottle bodies. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;
[0019] Figure 2 It is a schematic diagram of the third perspective structure of the utility model;
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the detection mechanism in the utility model;
[0021] Figure 4 It is a three-dimensional structural schematic diagram of the first material guiding mechanism in the utility model.
[0022] Description of reference numerals:
[0023] 1. Feed rack; 2. Feed belt; 3. First material guide mechanism; 31. Rotating shaft; 32. Guide plate; 33. Damping and tightening member; 4. Cover plate; 5. Detection mechanism; 51. Lifting plate; 52. Notch; 53. Infrared transmitter; 54. Stud; 55. Guide column; 6. Rejection mechanism; 61. Side rack; 62. Electric telescopic rod; 63. Side port; 64. Push plate; 7. Second material guide mechanism; 8. Unloading rack. DETAILED DESCRIPTION
[0024] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides a filling machine with a packaging box packaging defect detection function through improvement. The technical solution of the utility model is:
[0026] In the embodiment of the present utility model, Figure 1-Figure 4As shown, a filling machine with a packaging defect detection function for a packaging box comprises a feeding frame 1, a filling and capping mechanism is installed on the feeding frame 1, a feeding belt 2 is installed in the feeding frame 1, symmetrical notches are provided on the feeding frame 1, a detection mechanism 5 for detecting packaging defects is installed between two notches, the detection mechanism 5 comprises a lifting plate 51 slidably installed in the notches, a guide column 55 slidably inserted on the lifting plate 51 is fixed in the notches, a stud 54 threadedly inserted on the lifting plate 51 is rotatably installed on the inner wall of the bottom of the notch, and slots 52 are provided on the adjacent side walls of the two lifting plates 51, and the two slots 5 2 are respectively installed with infrared transmitters 53 and infrared receivers distributed at equal distances, a first material guiding mechanism 3 is installed on the side of the feeding frame 1 close to the feeding end, a second material guiding mechanism 7 is installed on the side of the feeding frame 1 close to the discharging end, a lower material frame 8 installed on the side wall of the feeding frame 1 is provided at the discharging end of the second material guiding mechanism 7, a rejecting mechanism 6 located below the notch is installed on the side of the feeding frame 1 away from the first material guiding mechanism 3, and the feeding belt 2 in the feeding frame 1 can be used to feed and convey the bottle body after filling and sealing by the filling and capping mechanism, and the bottle body is guided by the first material guiding mechanism 3 to move along the side of the rejecting mechanism 6. The conveyor belt 2 moves, and the linearly distributed infrared transmitters 53 are used to output optical signals to the top of the bottle body. When the bottle cap is tilted, the infrared receiver cannot completely receive the optical signal of the infrared transmitter 53, and it is determined that the bottle body has a packaging defect. The rejection mechanism 6 is used to push it to the conveyor belt 2 close to the side of the unloading rack 8. On the contrary, when the infrared receiver completely receives the optical signal of the infrared transmitter 53, it means that the top of the bottle body is in a flat packaging state. The rejection mechanism 6 does not push the material, and the conveyor belt 2 continues to drive the fully packaged and defectively packaged bottles to continue to move. The second guide mechanism 7 removes the defective bottles. The bottle bodies are introduced into the discharge rack 8 for discharge, so as to achieve the purpose of separating the bottle bodies. The first material guiding mechanism 3 and the second material guiding mechanism 7 both have a rotating shaft 31, a guiding plate 32 fixed on the rotating shaft 31 and a damping and tightening member 33 that is in contact with the outer wall of the rotating shaft 31. The damping and tightening member 33 includes a telescopic sleeve fixed on the side wall of the feeding rack 1, and a damping block that is in contact with the side wall of the rotating shaft 31 is fixed at one end of the telescopic sleeve away from the feeding rack 1. The rotating shaft 31 can be positioned by cooperating with the damping block through the telescopic sleeve, and the tightening work can be performed after adjusting the angle of the guiding plate 32, so as to facilitate the material guiding work for bottles of different specifications.
[0027] In an embodiment of the utility model, the rejection mechanism 6 includes a side opening 63 opened on the side of the feed rack 1 away from the lower material rack 8, a side frame 61 is fixed on the outside of the feed rack 1, an electric telescopic rod 62 is fixed at one end of the side frame 61, and a push plate 64 slidably inserted into the side opening 63 is fixed at one end of the electric telescopic rod 62. The push plate 64 is extended by the electric telescopic rod 62 to push the unqualified bottle body toward the lower material rack 8 to achieve the purpose of rejection. A cover plate 4 is fixed on the top of the feed rack 1, and the cover plate 4 is located on the detection mechanism 5. The cover plate 4 can be used to perform light shielding protection on the top of the detection mechanism 5 to improve the detection accuracy.
[0028] The utility model provides a filling machine with a packaging defect detection function for packaging boxes. The working principle of the filling machine is as follows: the bottle body after filling and sealing by the filling and capping mechanism can be conveyed through the conveyor belt 2 in the conveyor rack 1. The bottle body is guided by the first guide mechanism 3 to move along the conveyor belt 2 on the side of the rejection mechanism 6. The linearly distributed infrared transmitter 53 is used to output an optical signal to the top of the bottle body. When the bottle cap is tilted, the infrared receiver cannot fully receive the optical signal of the infrared transmitter 53, and it is determined that the bottle body has a packaging defect. The rejection mechanism 6 is used to push it to the conveyor belt 2 close to the side of the unloading rack 8. On the contrary, when the infrared receiver fully receives the optical signal of the infrared transmitter 53, it means that the top of the bottle body is in a flat packaging state. The rejection mechanism 6 does not push the material, and the conveyor belt 2 continues to drive the fully packaged and defectively packaged bottles to continue to move. The second guide mechanism 7 guides the rejected defective bottles into the unloading rack 8 for discharge, thereby achieving the purpose of bottle separation.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A filling machine with a packaging box packaging defect detection function, comprising a feeding frame (1), a filling and capping mechanism is installed on the feeding frame (1), and a feeding belt (2) is installed in the feeding frame (1), characterized in that: The feeding frame (1) is provided with symmetrical notches, and a detection mechanism (5) for detecting packaging defects is installed between the two notches. The detection mechanism (5) comprises a lifting plate (51) slidably installed in the notch, a guide column (55) slidably inserted on the lifting plate (51) is fixed in the notch, a stud (54) threadedly inserted on the lifting plate (51) is rotatably installed on the inner wall of the bottom of the notch, and a notch (52) is provided on the adjacent side walls of the two lifting plates (51). Infrared transmitters (53) and infrared receivers are respectively installed in the slots (52) at equal distances from each other; a first material guiding mechanism (3) is installed on the side of the material conveying frame (1) close to the material feeding end; a second material guiding mechanism (7) is installed on the side of the material conveying frame (1) close to the material discharging end; a material discharging frame (8) installed on the side wall of the material conveying frame (1) is provided at the material discharging end of the second material guiding mechanism (7); and a rejecting mechanism (6) located below the notch is installed on the side of the material conveying frame (1) away from the first material guiding mechanism (3).
2. A filling machine with a packaging box packaging defect detection function according to claim 1, characterized in that: The first material guiding mechanism (3) and the second material guiding mechanism (7) both have a rotating shaft (31), a material guiding plate (32) fixed on the rotating shaft (31), and a damping and tightening member (33) in contact with the outer wall of the rotating shaft (31).
3. A filling machine with a packaging box packaging defect detection function according to claim 2, characterized in that: The damping and abutting member (33) comprises a telescopic sleeve fixed on the side wall of the material conveying frame (1), and a damping block abutting against the side wall of the rotating shaft (31) is fixed on one end of the telescopic sleeve away from the material conveying frame (1).
4. A filling machine with a packaging box packaging defect detection function according to claim 1, characterized in that: The rejecting mechanism (6) comprises a side opening (63) opened on a side of the material conveying frame (1) away from the unloading frame (8); a side frame (61) is fixed on the outside of the material conveying frame (1); an electric telescopic rod (62) is fixed at one end of the side frame (61); and a push plate (64) slidably inserted into the side opening (63) is fixed at one end of the electric telescopic rod (62).
5. The filling machine with a packaging box packaging defect detection function according to claim 1, characterized in that: A cover plate (4) is fixed to the top of the material conveying frame (1), and the cover plate (4) is located above the detection mechanism (5).