Mass refining device for vegetable insulating oil for transformer

By using the combination of motor drive rods and heating devices in the refined device, the problem of uneven mixing and low heating efficiency is solved, and more efficient oil mixing and more stable oil quality are achieved.

CN222411489UActive Publication Date: 2025-01-28HAIKUN PETROCHEMICAL TECH CO LTD
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Patent Information

Application Number
CN202421076095.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-28
Estimated Expiration
2034-05-17

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    Figure CN222411489U_ABST
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Abstract

The utility model discloses a large-batch refining device for vegetable insulating oil for a transformer, and relates to the technical field of vegetable insulating oil refining equipment. Comprising a reaction barrel, the diameter of a transmission gear is larger than that of a driving gear, the transmission gear is meshed with the driving gear, a stirring block is fixedly installed at the top of the transmission gear, and fan blades are arranged on the stirring block; the motor drives the transmission rod to enable the stirring rod to quickly rotate in the reaction barrel, so that liquid in the reaction barrel is mixed, and the liquid in the reaction barrel can rotate while rotating through mutual matching of the belt, the driving gear and the transmission gear, so that the effect of disturbing the liquid in the barrel can be achieved; through mutual cooperation of a heating ring of the reaction barrel and a heating rod in the transmission rod, liquid in the reaction barrel is mixed more uniformly, the quality of the oil is more stable, and the practicability and the working efficiency of the whole large-batch refining device for the vegetable insulating oil for the transformer are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vegetable insulating oil refining equipment, in particular to a large-scale refining device for vegetable insulating oil for transformers. Background Art

[0002] Vegetable insulating oil is a high-ignition-point, environmentally friendly, renewable liquid insulating material. Its main component is triglyceride fatty acid esters, which are derived from vegetable oils such as soybean oil, tea seed oil, and rapeseed oil. After being refined by a refining device, vegetable insulating oil can replace mineral insulating oil, avoiding the large amount of CO2 emissions generated by the treatment process and treatment products after the end of the life of mineral insulating oil. At the same time, the temperature and pressure required for vegetable insulating oil in the production process are lower than those of mineral oil, and the energy consumption is relatively low, which further reduces CO2 emissions. In addition, vegetable insulating oil also has the advantages of high ignition point, environmental friendliness, and high natural degradation rate. It can be widely used in oil-immersed insulation high-voltage equipment, such as oil-immersed transformers, etc., and is particularly suitable for power stations in urban core areas with high environmental protection requirements.

[0003] The bulk refining device of vegetable insulating oil for transformer is a kind of equipment specially used for refining vegetable insulating oil to meet the demand of transformer use; the main purpose of the device is to refine the vegetable insulating oil to the performance standard that meets the requirements of transformer through a series of process steps; the refining device usually includes a reactor body, which is equipped with a variety of mixing and heating devices.

[0004] However, existing refining devices may have deficiencies in mixing, resulting in uneven mixing of the oil; this not only affects the refining effect, but may also cause the performance of the oil to fail to meet the expected standards. Heating is another important step in the refining process, which is used to remove impurities and moisture in the oil; however, the heating device of the existing refining device may be fixed and single, resulting in low heating efficiency and uneven heating; this not only prolongs the refining time, but also may cause unstable quality of the oil. Utility Model Content

[0005] The purpose of the utility model is to provide a large-scale refining device for vegetable insulating oil for transformers in order to solve the problems that the existing refining device may have deficiencies in mixing, resulting in uneven mixing of oil materials, and the heating device of the existing refining device may be fixed and single, resulting in low heating efficiency and unstable oil quality.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-scale refining device for vegetable insulating oil for transformers; comprising a reaction barrel, a heating ring is fixedly installed in the inner wall of the reaction barrel, a motor is fixedly installed at the bottom of the reaction barrel, a transmission rod is fixedly connected to the output end of the motor, a plurality of groups of stirring rods are arranged on the outer side of the transmission rod, the transmission rod is hollow, a heating rod is arranged in the transmission rod, a driving gear is rotatably connected to the bottom of the reaction barrel, a belt is arranged between the driving gear and the output end of the motor, a transmission gear is arranged on the outer side of the transmission rod, the diameter of the transmission gear is larger than that of the driving gear, the transmission gear is meshed with the driving gear, a stirring block is fixedly installed on the top of the transmission gear, and a fan blade is arranged on the stirring block;

[0007] As a further solution of the utility model: a top cover is provided on the top of the reaction barrel, a feed inlet is provided on the top cover, and a discharge port used in conjunction with the feed inlet is provided on one side of the bottom of the reaction barrel, and a plurality of support legs are fixedly installed on the bottom of the reaction barrel;

[0008] As a further solution of the utility model: the top of the transmission rod is rotatably connected with a rotating block, one side of the rotating block is fixedly installed with an air inlet, and a cavity for cooperating with the heating rod is opened in the transmission rod;

[0009] As a further solution of the utility model: a convex block is provided at the bottom of the rotating block, a slide groove used to cooperate with the convex block is provided at the top of the transmission rod, the heating rod movably passes through the rotating block, the transmission rod movably passes through the top cover, and a plurality of nozzles used to cooperate with the air inlet are fixedly installed on the stirring rod;

[0010] As a further solution of the utility model: a fixed block is fixedly installed on the top cover, the rotating block is located inside the fixed block, and the air inlet passes through the fixed block.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. By setting a motor to drive the transmission rod, the stirring rod can be rotated quickly in the reaction barrel, so as to achieve the mixing of the liquid in the reaction barrel. At the same time, through the cooperation between the belt, the driving gear and the transmission gear, the stirring block can be driven to rotate in the reaction barrel. The driving gear is smaller than the transmission gear, so the rotation speed of the stirring block is smaller than the rotation speed of the transmission rod, and the rotation directions of the stirring block and the transmission rod are opposite. This structure is convenient for better mixing of liquids, reducing mixing time and improving working effects. Secondly, through the fan blades in the stirring block, the liquid in the reaction barrel can be rotated while rotating, so as to achieve the effect of disturbing the liquid in the barrel. Through the cooperation between the heating ring of the reaction barrel and the heating rod in the transmission rod, the liquid in the reaction barrel is mixed more evenly, the quality of the oil is more stable, and the practicality and working efficiency of the entire large-scale refining device of vegetable insulating oil for transformers are improved;

[0013] 2. By setting the mutual cooperation between the protrusion and the slide groove, when the transmission rod rotates, it will not drive the air inlet to rotate synchronously. When the transmission rod moves through the top cover, the transmission rod will not be affected by the top cover. Secondly, the gas in the transmission rod can be sprayed out through the nozzle. When the stirring rod rotates in the reaction barrel to mix the liquid, the continuous spraying of gas can enhance the disturbance effect of the liquid, thereby improving the reaction efficiency. Secondly, when the gas is stored in the transmission rod, it will be affected by the heating rod, which will increase the temperature of the gas. When the gas is mixed into the liquid, the mixing efficiency between the liquids can be accelerated. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 Schematic diagram of the middle section structure from the first perspective;

[0016] Figure 3 For this utility model Figure 1 Schematic diagram of the middle section structure from the second perspective;

[0017] Figure 4 For this utility model Figure 1 Schematic diagram of the internal structure;

[0018] Figure 5 For the utility model Figure 3 Schematic diagram of the magnified effect of A in the middle;

[0019] Figure 6 For this utility model Figure 1 Schematic diagram of the cross-section structure of the middle shell;

[0020] Figure 7 For this utility model Figure 2 Schematic diagram of the magnified effect of B.

[0021] In the figure: 1. reaction barrel; 2. support leg; 3. motor; 4. top cover; 5. feed port; 6. heating rod; 7. fixing block; 8. heating ring; 9. stirring rod; 10. transmission gear; 11. driving gear; 12. stirring block; 13. fan blade; 14. belt; 15. transmission rod; 16. discharge port; 17. rotating block; 18. air inlet; 19. bump; 20. nozzle. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention;

[0023] See also Figure 1-Figure 7 , in the embodiment of the utility model, a large-scale refining device for vegetable insulating oil for transformers;

[0024] In this embodiment: a heating ring 8 is fixedly installed in the inner wall of the reaction barrel 1, a motor 3 is fixedly installed at the bottom of the reaction barrel 1, a transmission rod 15 is fixedly connected to the output end of the motor 3, a plurality of stirring rods 9 are arranged outside the transmission rod 15, the transmission rod 15 is hollow, a heating rod 6 is arranged inside the transmission rod 15, a driving gear 11 is rotatably connected to the bottom of the reaction barrel 1, a belt 14 is arranged between the driving gear 11 and the output end of the motor 3, a transmission gear 10 is arranged outside the transmission rod 15, the diameter of the transmission gear 10 is larger than that of the driving gear 11, the transmission gear 10 is meshed with the driving gear 11, a stirring block 12 is fixedly installed on the top of the transmission gear 10, and a fan blade 13 is arranged on the stirring block 12;

[0025] Please refer to Figure 1-Figure 7When in use, the transmission rod 15 is driven by the motor 3 to make the stirring rod 9 rotate rapidly in the reaction barrel 1, so as to achieve the mixing of the liquid in the reaction barrel 1. At the same time, the belt 14 cooperates with the driving gear 11 and the transmission gear 10 to drive the stirring block 12 to rotate in the reaction barrel 1. The driving gear 11 is smaller than the transmission gear 10, so the rotation speed of the stirring block 12 is smaller than the rotation speed of the transmission rod 15, and the rotation directions of the stirring block 12 and the transmission rod 15 are opposite. This structure is convenient for better mixing of liquids, reducing mixing time and improving working effects. Secondly, the fan blades 13 in the stirring block 12 can rotate while the liquid in the reaction barrel 1 is rotating, so as to achieve the effect of disturbing the liquid in the barrel. The heating ring 8 of the reaction barrel 1 and the heating rod 6 in the transmission rod 15 cooperate with each other, so that the liquid in the reaction barrel 1 is mixed more evenly, the quality of the oil is more stable, and the practicality and working efficiency of the entire large-scale refining device of vegetable insulating oil for transformers are improved.

[0026] In this embodiment: a top cover 4 is provided on the top of the reaction barrel 1, a feed port 5 is provided on the top cover 4, and a discharge port 16 used in conjunction with the feed port 5 is provided on one side of the bottom of the reaction barrel 1, and a plurality of support legs 2 are fixedly installed at the bottom of the reaction barrel 1;

[0027] Please refer to Figure 1 , Figure 6 , through the mutual cooperation between the feed port 5 and the discharge port 16, so that the whole device can be put into use flexibly, and the whole device can be stably placed on the ground through the support legs 2;

[0028] In this embodiment: the top of the transmission rod 15 is rotatably connected to a rotating block 17, one side of the rotating block 17 is fixedly installed with an air inlet 18, and a cavity for use with the heating rod 6 is opened in the transmission rod 15;

[0029] Please refer to Figure 5 Through the cooperation between the rotating block 17 and the air inlet 18, the gas can smoothly enter the transmission rod 15, and the cavity in the transmission rod 15 can not only achieve the effect of storing gas, but also will not affect the use effect of the heating rod 6;

[0030] In this embodiment: a protrusion 19 is provided at the bottom of the rotating block 17, a slide groove for cooperating with the protrusion 19 is provided at the top of the transmission rod 15, the heating rod 6 movably passes through the rotating block 17, the transmission rod 15 movably passes through the top cover 4, and a plurality of nozzles 20 for cooperating with the air inlet 18 are fixedly installed on the stirring rod 9;

[0031] Please refer to Figure 5, through the cooperation between the protrusion 19 and the slide groove, when the transmission rod 15 rotates, the air inlet 18 will not be driven to rotate synchronously. When the transmission rod 15 moves through the top cover 4, the transmission rod 15 will not be affected by the top cover 4. Secondly, the gas in the transmission rod 15 can be sprayed out through the nozzle 20. When the stirring rod 9 rotates in the reaction barrel 1 to mix the liquid, the gas is continuously sprayed out, which can enhance the disturbance effect of the liquid, thereby improving the reaction efficiency. Secondly, when the gas is stored in the transmission rod 15, it will be affected by the heating rod 6, which will increase the temperature of the gas. When the gas is mixed into the liquid, the mixing efficiency between the liquids can be accelerated.

[0032] In this embodiment: a fixed block 7 is fixedly mounted on the top cover 4, a rotating block 17 is located inside the fixed block 7, and an air inlet 18 passes through the fixed block 7;

[0033] Please refer to Figure 2 When the rotating block 17 is located inside the fixed block 7 and the air inlet 18 passes through the fixed block 7, the fixed block 7 can achieve a fixed limit effect on the rotating block 17 and the air inlet 18;

[0034] In this embodiment: the driving rod 15 is driven by the motor 3 to make the stirring rod 9 rotate rapidly in the reaction barrel 1, so as to achieve the mixing of the liquid in the reaction barrel 1. At the same time, the belt 14 cooperates with the driving gear 11 and the transmission gear 10 to drive the stirring block 12 to rotate in the reaction barrel 1. The driving gear 11 is smaller than the transmission gear 10, so the rotation speed of the stirring block 12 is smaller than the rotation speed of the transmission rod 15, and the rotation directions of the stirring block 12 and the transmission rod 15 are opposite. This structure is convenient for better mixing of liquids, reducing mixing time and improving working effects. Secondly, the fan blades 13 in the stirring block 12 can rotate while the liquid in the reaction barrel 1 is rotating, so as to achieve the effect of disturbing the liquid in the barrel. The heating ring 8 of the reaction barrel 1 and the heating rod 6 in the transmission rod 15 cooperate with each other, so that the liquid in the reaction barrel 1 is mixed more evenly, the quality of the oil is more stable, and the practicality and working efficiency of the entire large-scale refining device of vegetable insulating oil for transformers are improved.

[0035] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A large-scale refining device for vegetable insulating oil for transformers, comprising a reaction barrel (1), characterized in that: A heating ring (8) is fixedly installed in the inner wall of the reaction barrel (1), a motor (3) is fixedly installed at the bottom of the reaction barrel (1), a transmission rod (15) is fixedly connected to the output end of the motor (3), a plurality of stirring rods (9) are arranged outside the transmission rod (15), the transmission rod (15) is hollow inside, a heating rod (6) is arranged inside the transmission rod (15), a driving gear (11) is rotatably connected to the bottom of the reaction barrel (1), a belt (14) is arranged between the driving gear (11) and the output end of the motor (3), a transmission gear (10) is arranged outside the transmission rod (15), the diameter of the transmission gear (10) is larger than that of the driving gear (11), the transmission gear (10) is meshed with the driving gear (11), a stirring block (12) is fixedly installed on the top of the transmission gear (10), and a fan blade (13) is arranged on the stirring block (12).

2. A large-scale refining device for vegetable insulating oil for transformers according to claim 1, characterized in that: The top of the reaction barrel (1) is provided with a top cover (4), the top cover (4) is provided with a feed port (5), and a discharge port (16) used in conjunction with the feed port (5) is provided on one side of the bottom of the reaction barrel (1), and a plurality of groups of support legs (2) are fixedly mounted on the bottom of the reaction barrel (1).

3. A large-scale refining device for vegetable insulating oil for transformers according to claim 2, characterized in that: The top of the transmission rod (15) is rotatably connected to a rotating block (17), one side of the rotating block (17) is fixedly provided with an air inlet (18), and a cavity for use with the heating rod (6) is provided in the transmission rod (15).

4. A large-scale refining device for vegetable insulating oil for transformers according to claim 3, characterized in that: A protrusion (19) is provided at the bottom of the rotating block (17), a sliding groove for cooperating with the protrusion (19) is provided at the top of the transmission rod (15), the heating rod (6) movably passes through the rotating block (17), the transmission rod (15) movably passes through the top cover (4), and a plurality of nozzles (20) for cooperating with the air inlet (18) are fixedly mounted on the stirring rod (9).

5. The large-scale refining device of vegetable insulating oil for transformer according to claim 3 is characterized in that: A fixed block (7) is fixedly mounted on the top cover (4), the rotating block (17) is located inside the fixed block (7), and the air inlet (18) passes through the fixed block (7).