Wet malt crusher for beer production

By designing malt wet drooling machines with ring gears and gear transmission systems, the problem of low crushing efficiency and high residual rate in existing technologies can be solved, and more efficient malt crushing is achieved.

CN222411493UActive Publication Date: 2025-01-28YANJING BEER HENGYANG
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421003666.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-28
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing malt wet crusher has low crushing efficiency and high malt residue rate, making it difficult to meet the efficient crushing needs of beer production.

Method used

A malt wet crusher that includes protecting the outer cover, mixing mechanism and crushing tube, driving three crushed cylinders at the same time through the ring gear and gear transmission system to improve the smash efficiency.

Benefits of technology

By driving three crushed cylinders at the same time, it significantly improves the smashing efficiency of malt, reduces malt residues, and achieves more thorough crushing effects.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222411493U_ABST
    Figure CN222411493U_ABST
Patent Text Reader

Abstract

The utility model discloses a malt wet crusher for beer production. The malt wet crusher comprises a protective outer cover, a stirring mechanism and a crushing cylinder, uniformly distributed fixing columns are fixedly connected to the top wall of the protective outer cover, a fixing support is fixedly connected between the lower ends of the fixing columns, a mounting support is cooperatively mounted outside the protective outer cover, a fixing connecting frame is fixedly connected to the interior of the mounting support, and the interior of the fixing connecting frame is fixedly connected to the lower end of the outer surface of the protective outer cover; the stirring mechanism comprises a rotating shaft, a first rotating supporting frame and rotating supports, the rotating shaft is rotationally connected to the interior of the fixed support, the lower end of the rotating shaft is fixedly connected with the first rotating supporting frame, and the upper surface of the first rotating supporting frame is rotationally connected with the uniformly distributed rotating supports; the crushing cylinders are fixedly connected to the lower end of the rotating bracket; according to the malt wet crusher for beer production, efficient crushing can be performed through simultaneous rotation of the three crushing cylinders, so that the crushing efficiency is higher.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of beer production, in particular to a malt wet crusher used for beer production. Background Art

[0002] Beer is a fermented wine made from malt and water as the main raw materials, with hops (including hop products) added, and fermented by yeast. It contains carbon dioxide and can form foam. The production of beer requires the malt to be crushed first, so a malt wet crusher is needed;

[0003] Some traditional malt wet mills wet the malt by spraying it and then crush it through a crushing device;

[0004] The existing malt wet grinder has the following problems, such as low malt grinding efficiency and high finished malt residual rate. Therefore, we propose a malt wet grinder for beer production. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a malt wet grinder for beer production, which has high grinding efficiency and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a malt wet pulverizer for beer production, comprising a protective cover, a stirring mechanism and a pulverizing cylinder;

[0007] Protective cover: the top wall thereof is fixedly connected with evenly distributed fixing columns, the lower ends of the fixing columns are fixedly connected with fixing brackets, the outside of the protective cover is matched with a mounting bracket, the inside of the mounting bracket is fixedly connected with a fixing connecting frame, and the inside of the fixing connecting frame is fixedly connected with the lower end of the outer surface of the protective cover;

[0008] Stirring mechanism: it includes a rotating shaft, a first rotating support frame and a rotating support frame, the rotating shaft is rotatably connected to the inside of the fixed support frame, the lower end of the rotating shaft is fixedly connected to the first rotating support frame, and the upper surface of the first rotating support frame is rotatably connected to the rotating supports evenly distributed;

[0009] Crushing cylinder: It is fixedly connected to the lower end of the rotating bracket;

[0010] Among them: it also includes a feed port, which is fixedly connected to the upper surface of the protective outer cover. The feed port is communicated with the interior of the protective outer cover, and can be efficiently crushed by rotating three crushing cylinders at the same time, so that the crushing efficiency is higher.

[0011] Furthermore, the stirring mechanism also includes a ring gear, a second rotating support frame and an upper gear. The ring gear is fixedly connected to the outer surface of the fixed support frame. The second rotating support frames are rotatably connected to the upper surface of the first rotating support frame. The upper end outer surface of the second rotating support frame is fixedly sleeved with an upper gear. The upper gear is meshingly connected to the ring gear, and the three crushing barrels can be driven to rotate through the power transmission of the ring gear.

[0012] Furthermore, the stirring mechanism also includes a lower gear and a transmission gear. The lower gear is fixedly mounted on the lower end of the outer surface of the second rotating support frame, and the transmission gear is fixedly mounted on the lower end of the outer surface of the rotating support frame. The lower gear is meshed and connected with the transmission gear to transmit power.

[0013] Furthermore, a control switch is fixedly connected to the middle of the front end of the outer surface of the protective cover, and the input end of the control switch is electrically connected to the external power supply to control the operation of the equipment.

[0014] Furthermore, a motor is fixedly connected to the middle part of the upper surface of the protective cover, the output shaft of the motor passes through the top wall of the protective cover, the lower end of the output shaft of the motor is fixedly connected to the upper end of the rotating shaft, and the input end of the motor is electrically connected to the output end of the control switch to provide power for the equipment.

[0015] Furthermore, a fixing ring is fixedly connected to the top wall of the protective outer cover, and an annular spray head is fixedly connected to the lower surface of the fixing ring via a fixed support column, so that the malt can be quickly soaked.

[0016] Furthermore, a liquid inlet connection port is fixedly connected to the upper side of the front end of the outer surface of the protective outer cover, and the liquid inlet connection port is connected to the liquid inlet of the annular spray head, so that water can be supplied quickly.

[0017] Furthermore, a mounting groove is provided in the middle of the lower surface of the protective outer cover, and a discharge valve is fixedly connected inside the mounting groove to facilitate rapid discharge of materials for unified collection.

[0018] Compared with the prior art, the utility model has the following beneficial effects: the malt wet grinder for beer production has the following advantages:

[0019] The staff starts the motor by adjusting the control switch. The operation of the motor drives the rotating shaft to rotate. The rotation of the rotating shaft drives the first rotating support frame to rotate. The rotation of the first rotating support frame drives the upper gear to mesh with the ring gear. Under the meshing action of the ring gear, the upper gear is driven to rotate. The rotation of the upper gear drives the second rotating support frame to rotate. The rotation of the second rotating support frame drives the lower gear to rotate. The rotation of the lower gear drives the transmission gear to rotate. The rotation of the transmission gear drives the rotating bracket to rotate. The rotation of the rotating bracket drives the grinding barrel to rotate. The rotation of the three grinding barrels will grind the soaked malt. Therefore, the power transmission of the ring gear can drive the three grinding barrels to rotate at the same time, so that the grinding efficiency is higher and the malt is crushed more thoroughly. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the utility model from a rear view;

[0022] Figure 3 It is a structural schematic diagram of the stirring mechanism of the utility model.

[0023] In the figure: 1 protective cover, 2 control switch, 3 fixed column, 4 fixed bracket, 5 stirring mechanism, 51 rotating shaft, 52 first rotating support frame, 53 ring gear, 54 second rotating support frame, 55 upper gear, 56 lower gear, 57 rotating bracket, 58 transmission gear, 6 crushing cylinder, 7 fixed ring, 8 annular spray head, 9 liquid inlet connection port, 10 feed port, 11 motor, 12 fixed connection frame, 13 mounting bracket, 14 discharge valve. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-3 , this embodiment provides a technical solution: a malt wet pulverizer for beer production, comprising a protective cover 1, a stirring mechanism 5 and a pulverizing cylinder 6;

[0026] The protective cover 1: the top wall thereof is fixedly connected with evenly distributed fixing columns 3, the lower ends of the fixing columns 3 are fixedly connected with fixing brackets 4, the outside of the protective cover 1 is matched with the mounting bracket 13, the inside of the mounting bracket 13 is fixedly connected with a fixing connecting frame 12, the inside of the fixing connecting frame 12 is fixedly connected with the lower end of the outer surface of the protective cover 1, the middle part of the front end of the outer surface of the protective cover 1 is fixedly connected with a control switch 2, the input end of the control switch 2 is electrically connected with the external power supply, the middle part of the upper surface of the protective cover 1 is fixedly connected with a motor 11, the output end of the motor 11 is fixedly connected with the motor 11. The shaft passes through the top wall of the protective outer cover 1, the lower end of the output shaft of the motor 11 is fixedly connected to the upper end of the rotating shaft 51, the input end of the motor 11 is electrically connected to the output end of the control switch 2, the top wall of the protective outer cover 1 is fixedly connected with a fixing ring 7, the lower surface of the fixing ring 7 is fixedly connected with an annular spray head 8 through a fixed support column, the upper side of the front end of the outer surface of the protective outer cover 1 is fixedly connected with a liquid inlet connection port 9, the liquid inlet connection port 9 is connected to the liquid inlet of the annular spray head 8, and a mounting groove is opened in the middle of the lower surface of the protective outer cover 1, and the inside of the mounting groove is fixedly connected with a discharge valve 14;

[0027] The stirring mechanism 5 includes a rotating shaft 51, a first rotating support frame 52 and a rotating support frame 57. The rotating shaft 51 is rotatably connected to the inside of the fixed support frame 4. The lower end of the rotating shaft 51 is fixedly connected to the first rotating support frame 52. The upper surface of the first rotating support frame 52 is rotatably connected to the rotating supports 57 distributed evenly. The stirring mechanism 5 also includes a ring gear 53, a second rotating support frame 54 and an upper gear 55. The ring gear 53 is fixedly connected to the outer surface of the fixed support frame 4. The second rotating support frames 54 are all rotatably connected to the upper surface of the first rotating support frame 52. The upper end outer surface of the second rotating support frame 54 is fixedly sleeved with an upper gear 55. The upper gear 55 is meshed with the ring gear 53. The stirring mechanism 5 also includes a lower gear 56 and a transmission gear 58. The lower gear 56 is fixedly sleeved on the lower end of the outer surface of the second rotating support frame 54. The transmission gear 58 is fixedly sleeved on the rotating support frame 57. At the lower end of the outer surface, the lower gear 56 is meshed and connected with the transmission gear 58. The staff starts the motor 11 by adjusting the control switch 2. The operation of the motor 11 drives the rotating shaft 51 to rotate. The rotation of the rotating shaft 51 drives the first rotating support frame 52 to rotate. The rotation of the first rotating support frame 52 drives the upper gear 55 to mesh with the ring gear 53. Under the meshing action of the ring gear 53, the upper gear 55 is driven to rotate. The rotation of the upper gear 55 drives the second rotating support frame 54 to rotate. The rotation of the second rotating support frame 54 drives the lower gear 56 to rotate. The rotation of the lower gear 56 drives the transmission gear 58 to rotate. The rotation of the transmission gear 58 drives the rotating bracket 57 to rotate. The rotation of the rotating bracket 57 drives the grinding drum 6 to rotate. The three grinding drums 6 rotate to grind the soaked malt. Therefore, the three grinding drums can be driven to rotate at the same time through the power transmission of the ring gear, so that the grinding efficiency is higher and the malt is crushed more thoroughly.

[0028] Crushing cylinder 6: It is fixedly connected to the lower end of the rotating bracket 57;

[0029] Wherein: it also includes a feed port 10 , which is fixedly connected to the upper surface of the protective outer cover 1 , and the feed port 10 is communicated with the interior of the protective outer cover 1 .

[0030] The working principle of a malt wet grinder for beer production provided by the utility model is as follows: during the working process, the staff feeds the malt into the grinder through the feed port 10, and then the staff connects the liquid inlet connection port 9 with the water supply device, and the water entering the liquid inlet connection port 9 is sent to the annular spray head 8, and the annular spray head 8 starts to spray water on the protective outer cover 1 under the action of water pressure, so as to immerse the malt, and then the staff starts the motor 11 by adjusting the control switch 2, and the operation of the motor 11 drives the rotating shaft 51 to rotate, and the rotation of the rotating shaft 51 drives the first rotating support frame 52 to rotate, and the rotation of the first rotating support frame 52 drives the upper gear 55 to mesh with the ring gear 53, and the ring gear 53 is engaged with the ring gear 53. The meshing action of 53 drives the upper gear 55 to rotate, the upper gear 55 drives the second rotating support frame 54 to rotate, the second rotating support frame 54 drives the lower gear 56 to rotate, the lower gear 56 drives the transmission gear 58 to rotate, the transmission gear 58 drives the rotating bracket 57 to rotate, the rotating bracket 57 drives the grinding barrel 6 to rotate, the three grinding barrels 6 rotate to grind the soaked malt, thereby the three grinding barrels can be driven to rotate at the same time through the power transmission of the ring gear, so that the grinding efficiency is higher and the malt grinding is more thorough. After the grinding is completed, the staff continues to control the water supply device to supply water, so that the annular spray head 8 sprays water, so that the crushed malt on the inner wall of the protective cover 1 is washed.

[0031] It is worth noting that the motor 11 disclosed in the above embodiment can be selected from YS6314, and the control switch 2 is provided with a control button corresponding to the motor 11 and used to control its switch.

[0032] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A malt wet pulverizer for beer production, characterized in that: It comprises a protective outer cover (1), a stirring mechanism (5) and a crushing cylinder (6); The protective outer cover (1) has a top wall fixedly connected to evenly distributed fixing columns (3), the lower ends of the fixing columns (3) are fixedly connected to fixing brackets (4), the outside of the protective outer cover (1) is matched with a mounting bracket (13), the inside of the mounting bracket (13) is fixedly connected to a fixing connecting frame (12), and the inside of the fixing connecting frame (12) is fixedly connected to the lower end of the outer surface of the protective outer cover (1); The stirring mechanism (5) comprises a rotating shaft (51), a first rotating support frame (52) and a rotating support frame (57), wherein the rotating shaft (51) is rotatably connected to the interior of the fixed support frame (4), the lower end of the rotating shaft (51) is fixedly connected to the first rotating support frame (52), and the upper surface of the first rotating support frame (52) is rotatably connected to the rotating supports (57) evenly distributed; The crushing cylinder (6) is fixedly connected to the lower end of the rotating bracket (57); Wherein: it also includes a feed port (10), wherein the feed port (10) is fixedly connected to the upper surface of the protective outer cover (1), and the feed port (10) is communicated with the interior of the protective outer cover (1).

2. A malt wet pulverizer for beer production according to claim 1, characterized in that: The stirring mechanism (5) further comprises a ring gear (53), a second rotating support frame (54) and an upper gear (55); the ring gear (53) is fixedly connected to the outer surface of the fixed support frame (4); the second rotating support frame (54) is rotatably connected to the upper surface of the first rotating support frame (52); the upper end outer surface of the second rotating support frame (54) is fixedly sleeved with an upper gear (55); the upper gear (55) is meshingly connected to the ring gear (53).

3. A malt wet pulverizer for beer production according to claim 2, characterized in that: The stirring mechanism (5) further comprises a lower gear (56) and a transmission gear (58); the lower gear (56) is fixedly sleeved on the lower end of the outer surface of the second rotating support frame (54); the transmission gear (58) is fixedly sleeved on the lower end of the outer surface of the rotating support frame (57); the lower gear (56) is meshingly connected with the transmission gear (58).

4. The malt wet pulverizer for beer production according to claim 1, characterized in that: A control switch (2) is fixedly connected to the middle of the front end of the outer surface of the protective outer cover (1), and the input end of the control switch (2) is electrically connected to an external power supply.

5. A malt wet pulverizer for beer production according to claim 4, characterized in that: A motor (11) is fixedly connected to the middle of the upper surface of the protective outer cover (1); an output shaft of the motor (11) passes through the top wall of the protective outer cover (1); a lower end of the output shaft of the motor (11) is fixedly connected to an upper end of the rotating shaft (51); and an input end of the motor (11) is electrically connected to an output end of the control switch (2).

6. The malt wet pulverizer for beer production according to claim 1, characterized in that: The top wall of the protective outer cover (1) is fixedly connected to a fixing ring (7), and the lower surface of the fixing ring (7) is fixedly connected to an annular spray head (8) via a fixed support column.

7. A malt wet pulverizer for beer production according to claim 6, characterized in that: A liquid inlet connection port (9) is fixedly connected to the upper side of the front end of the outer surface of the protective outer cover (1), and the liquid inlet connection port (9) is connected to the liquid inlet of the annular spray head (8).

8. The malt wet pulverizer for beer production according to claim 1, characterized in that: A mounting groove is provided in the middle of the lower surface of the protective outer cover (1), and a discharge valve (14) is fixedly connected to the interior of the mounting groove.