Quenching anti-deformation device for aluminum alloy profile
By designing an aluminum alloy material quenching and anti -deformation device, the linkage mechanism and pressing spray technology of quenching positioning components and quenching components can be used to solve the problem of deformation of aluminum alloy materials in the quenching process, and improve the molding quality and efficiency of the profile.
Patent Information
- Application Number
- CN202421225509.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Aluminum alloy profiles are prone to deformation during the quenching process, resulting in a decrease in molding quality and efficiency.
A aluminum alloy material quenching anti -deformation device is designed, including quenching positioning components and quenching components. The quenching positioning component realizes the positioning of the aluminum alloy profile by supporting the linked mechanism of the bottom plate and the side card plate; the quenching component can be pressed and sprayed quenching on the upper side of the profile through the top pressure plate and spray assembly plate.
Effectively avoid the deformation of aluminum alloy materials during quenching, and improve the molding quality and efficiency of the profile.
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Figure CN222411760U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy profile production, in particular to an aluminum alloy profile quenching and deformation prevention device. Background Art
[0002] Aluminum alloy profiles have been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding, construction, decoration, and chemical industries. With the rapid development of science and technology and industrial economy in recent years, the demand for aluminum alloy welded structural parts has increased, which has led to in-depth research on the weldability of aluminum alloys. The wide application of aluminum alloys has promoted the development of aluminum alloy welding technology, and the development of welding technology has expanded the application field of aluminum alloys. Therefore, aluminum alloy welding technology is becoming one of the hot spots of research.
[0003] Existing aluminum alloy profiles are quenched by spraying or immersing in water, which easily causes deformation during quenching, thereby reducing the forming quality and efficiency of the aluminum alloy profiles. Utility Model Content
[0004] The purpose of the utility model is to provide an aluminum alloy profile quenching and anti-deformation device to solve the above-mentioned problems.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A device for quenching and preventing deformation of aluminum alloy profiles, comprising a receiving bottom plate, a quenching positioning component is arranged on the left side of the receiving bottom plate, and a quenching component is arranged on the right side of the end surface of the receiving bottom plate;
[0007] The quenching positioning assembly comprises a supporting frame, and the upper and lower front ends of the supporting frame are respectively provided with a supporting square tube installed horizontally, and the first guide rail is provided on the left side of the end face of the supporting square tube, and the second guide rail is provided on the right side of the end face of the supporting square tube, and the first supporting plate is slidably installed on the first guide rail, and the second supporting plate is slidably installed on the second guide rail, and the upper sides of the first supporting plate and the second supporting plate are provided with an adapter plate. The first supporting plate is installed with a first side clamping plate through the adapter plate, and the second supporting plate is installed with a second side clamping plate through the adapter plate. A supporting plate is provided at the middle of the supporting square tubes on both sides, and an adapter column is provided in the middle of the supporting plate, and a linkage plate is rotatably installed on the adapter column, and linkage pull rods are rotatably installed at both ends of the linkage plate, and a lifting square tube is provided on the supporting frame and on the outer side of the supporting square tube, and a regulating cylinder is installed on the lifting square tube, and a supporting bottom plate is longitudinally provided at the middle of the end face of the supporting frame;
[0008] The quenching assembly includes a limit slide installed on the right side of the end surface of the supporting base plate, and positioning plates are provided at the front and rear ends of the limit slide, a receiving plate is provided on the rear side of the end surface of the limit slide, and an adjusting screw is provided between the receiving plate and the front positioning plate. The limit slide is installed with an adjusting slide through the adjusting screw, and a servo motor is installed on the rear positioning plate. A lifting seat is provided at the upper end of the adjusting slide, and a loading plate is provided on the upper left side of the lifting seat. A pressing cylinder is provided on the lower side of the end of the loading plate away from the lifting seat, and a connecting plate is provided at the driving end of the pressing cylinder. A top pressure plate is installed on the lower side of the connecting plate, and a spray assembly plate is provided on the front upper side of the top pressure plate.
[0009] As a preferred solution of the utility model, a "U"-shaped clamp is provided at the driving end of the regulating cylinder, and the regulating cylinder is correspondingly connected to the two ends of the first supporting plate through the "U"-shaped clamp.
[0010] As a preferred solution of the utility model, one group of the linkage rods and one end away from the linkage plate are rotatably connected to the middle of the first supporting plate, and another group of the linkage rods and one end away from the linkage plate are rotatably connected to the middle of the second supporting plate.
[0011] As a preferred solution of the utility model, the side cross-section of the adapter plate is arranged in an "L"-shaped structure, and the lower sides of the first side clamping plate and the second side clamping plate are arranged correspondingly between the upper side of the supporting base plate.
[0012] As a preferred solution of the utility model, the lower sides of the first supporting plate and the second supporting plate are respectively provided with matching transfer sliders corresponding to the first guide rail and the second guide rail.
[0013] As a preferred solution of the utility model, a limiting slide groove is longitudinally provided on the limiting slide platform, and a limiting baffle is provided on the lower side surface of the regulating slide seat corresponding to the limiting slide groove.
[0014] As a preferred solution of the utility model, the regulating slide is threadedly connected to the regulating screw, and the rear end of the regulating screw is correspondingly connected to the driving end of the servo motor using a coupling.
[0015] As a preferred solution of the utility model, the top pressure plate and the connecting plate are detachably arranged, and the top pressure plate is arranged corresponding to the upper side of the supporting bottom plate.
[0016] The utility model can realize the supporting positioning of the aluminum alloy profile through the supporting bottom plate in the quenching positioning component, and can fix the lower side of the aluminum alloy profile during quenching. The first side clamping plate and the second side clamping plate in the quenching positioning component are linked and controlled by a linkage mechanism, so that the first side clamping plate can conveniently and effectively position and clamp the side of the aluminum alloy profile with other side clamping plates, which can effectively prevent the aluminum alloy profile from being deformed during quenching, and ensure the high quality of the addition type of the aluminum alloy profile.
[0017] The utility model can press the upper side of the aluminum alloy profile through the top pressure plate in the quenching assembly, and press the upper side of the aluminum alloy profile by a mobile pressing method. At the same time, spray quenching the aluminum alloy profile during the mobile pressing process can avoid deformation of the aluminum alloy profile during quenching, thereby improving the forming quality and efficiency of the aluminum alloy profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the quenching positioning component of the utility model;
[0020] Figure 3 It is a partial structural schematic diagram of the quenching positioning component of the utility model;
[0021] Figure 4 This is a schematic diagram of the quenching assembly structure of the utility model;
[0022] Figure 5 It is a partial structural schematic diagram of the quenching component of the utility model.
[0023] In the figure: 1, bearing bottom plate; 2, quenching positioning assembly; 201, bearing bottom frame; 202, bearing square tube; 203, first guide rail; 204, second guide rail; 205, first bearing plate; 206, second bearing plate; 207, adapter plate; 208, first side plate; 209, second side plate; 210, supporting plate; 211, adapter column; 212, linkage plate; 213, linkage rod; 214, lifting square tube; 215, regulating cylinder; 216, supporting bottom plate; 3, quenching assembly; 301, limiting slide; 302, positioning plate; 303, receiving plate; 304, regulating screw rod; 305, regulating slide seat; 306, servo motor; 307, lifting seat; 308, loading plate; 309, pressing cylinder; 310, connecting plate; 311, top pressure plate; 312, spray assembly plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] Example: See Figure 1-5 The aluminum alloy profile quenching and anti-deformation device shown comprises a receiving bottom plate 1 , a quenching positioning component 2 is arranged on the left side of the receiving bottom plate 1 , and a quenching component 3 is arranged on the right side of the end face of the receiving bottom plate 1 .
[0026] In this embodiment, refer to Figure 1-3 As shown, the quenching positioning assembly 2 includes a supporting base frame 201, and a horizontally installed supporting square tube 202 is correspondingly arranged on the front and rear of the supporting base frame 201, a first guide rail 203 is arranged on the left side of the end surface of the supporting square tube 202, and a second guide rail 204 is arranged on the right side of the end surface of the supporting square tube 202, a first supporting plate 205 is slidably installed on the first guide rail 203, and a second supporting plate 206 is slidably installed on the second guide rail 204, and an adapter plate 207 is arranged on the upper sides of the first supporting plate 205 and the second supporting plate 206, and the first supporting plate 205 is installed with a first side clamping plate 208 through the adapter plate 207, and the second supporting plate 206 is installed with a second side clamping plate 209 through the adapter plate 207, and a supporting plate 210 is arranged in the middle of the supporting square tubes 202 on both sides, and a transfer column 211 is arranged in the middle of the supporting plate 210, and a transfer column 211 is rotatably installed on the transfer column 211 There is a linkage plate 212, and linkage rods 213 are rotatably installed at both ends of the linkage plate 212. A lifting square tube 214 is arranged on the supporting frame 201 and on the outside of the supporting square tube 202. A regulating cylinder 215 is installed on the lifting square tube 214. A supporting bottom plate 216 is longitudinally arranged in the middle of the end face of the supporting frame 201; the supporting bottom plate 216 in the quenching positioning component 2 can realize the supporting positioning of the aluminum alloy profile, and the lower side of the aluminum alloy profile can be fixed during quenching. The first side clamping plate 208 and the second side clamping plate 209 in the quenching positioning component 2 are linked and controlled by a linkage mechanism, so that the first side clamping plate 208 and the side clamping plate 209 of the aluminum alloy profile are conveniently positioned and clamped with each other, and the effect is good, which can effectively prevent the aluminum alloy profile from being deformed during quenching, and the addition quality of the aluminum alloy profile is high.
[0027] The driving end of the regulating cylinder 215 is provided with a "U"-shaped clamp, and the regulating cylinder 215 is correspondingly connected to the two ends of the first bearing plate 205 through the "U"-shaped clamp. Its function is that the "U"-shaped clamp can make the transfer between the regulating cylinder 215 and the first bearing plate 205 more convenient, and has higher stability when the first bearing plate 205 is pulled.
[0028] One end of one set of linkage rods 213 away from the linkage plate 212 is rotatably connected to the middle of the first receiving plate 205, and the other end of the linkage rods 213 away from the linkage plate 212 is rotatably connected to the middle of the second receiving plate 206. Its function is that the linkage mechanism of the linkage plate 212 and the linkage rods 213 can make the first side clamping plate 208 and the second side clamping plate 209 clamp and position the aluminum alloy profile more convenient.
[0029] The side cross section of the adapter plate 207 is arranged in an "L"-shaped structure, the lower side of the first side clamping plate 208 and the second side clamping plate 209 are arranged correspondingly with the upper side of the supporting bottom plate 216, and the lower sides of the first supporting plate 205 and the second supporting plate 206 are respectively provided with matching adapter sliders corresponding to the first guide rail 203 and the second guide rail 204. Its function is that the first side clamping plate 208 and the second side clamping plate 209 are arranged correspondingly with the supporting bottom plate 216, so that the first side clamping plate 208 and the second side clamping plate 209 can have a good clamping and positioning effect on the aluminum alloy profile.
[0030] In this embodiment, refer to Figure 1 , 4 As shown in Figure 5, the quenching assembly 3 includes a limited slide 301 installed on the right side of the end face of the receiving bottom plate 1, and the front and rear ends of the limited slide 301 are provided with positioning plates 302. The rear side of the end face of the limited slide 301 is provided with a receiving plate 303, and a regulating screw rod 304 is provided between the receiving plate 303 and the front side positioning plate 302. The limited slide 301 is installed with a regulating slide seat 305 through the regulating screw rod 304, and the rear side positioning plate 302 is installed. A servo motor 306 is provided, a lifting seat 307 is provided at the upper end of the regulating slide 305, a loading plate 308 is provided on the upper left side of the lifting seat 307, a pressing cylinder 309 is provided on the lower side of the end of the loading plate 308 away from the lifting seat 307, a connecting plate 310 is provided on the driving end of the pressing cylinder 309, a top pressing plate 311 is installed on the lower side of the connecting plate 310, and a spray assembly plate 312 is provided on the front upper side of the top pressing plate 311. The top pressing plate 311 in the quenching assembly 3 can be used to press the upper side of the aluminum alloy profile, and the upper side of the aluminum alloy profile is pressed by moving and pressing. At the same time, spray quenching the aluminum alloy profile during the moving and pressing process can avoid deformation of the aluminum alloy profile during quenching, thereby improving the forming quality and efficiency of the aluminum alloy profile.
[0031] The limiting slide 301 is longitudinally provided with a limiting slide groove, and the lower side of the regulating slide 305 is provided with a limiting baffle corresponding to the limiting slide groove. Its function is that the limiting slide groove and the limiting baffle can make the sliding transition between the regulating slide 305 and the limiting slide 301 highly stable.
[0032] The regulating slide 305 is threadedly connected to the regulating screw 304, the rear end of the regulating screw 304 is connected to the driving end of the servo motor 306 by a coupling, the top pressing plate 311 and the connecting plate 310 are detachably arranged, and the top pressing plate 311 is arranged correspondingly to the upper side of the supporting bottom plate 216. By correspondingly arranging the top pressing plate 311 and the supporting bottom plate 216, the top pressing plate 311 can have a good pressing effect on the upper side of the aluminum alloy profile, so that the aluminum alloy profile has a good anti-deformation pressing effect when quenching.
[0033] When the aluminum alloy profile quenching and anti-deformation device in the present scheme is used, the aluminum alloy profile to be quenched is placed on the upper side of the supporting bottom plate 216, and then the first supporting plate 205 is pulled by adjusting the cylinder 215. Under the action of the first supporting plate 205, the linkage rod 213 and the linkage plate 212 work in a linkage manner to pull the second supporting plate 206, so that the first supporting plate 205 and the second supporting plate 206 are centrally clamped to realize the first side clamping plate 208 and the second side clamping plate 209 to quench the aluminum alloy profile placed on the supporting bottom plate 216. The aluminum alloy profile is clamped and positioned, the quenching spray water pipe is installed through the spray assembly plate 312, the top pressing plate 311 is driven by the pressing cylinder 309 to press the upper side of the aluminum alloy profile, the regulating screw rod 304 is driven by the servo motor 306, and the regulating slide 305 is driven to slide on the limit slide 301 under the action of the regulating screw rod 304, so that the top pressing plate 311 moves and presses the upper side of the aluminum alloy profile, and the spray water on the assembly plate 312 is sprayed while the top pressing plate 311 moves and presses the aluminum alloy profile. The tube is used to spray quench the aluminum alloy profile. The supporting bottom plate 216 in the quenching positioning component 2 can realize the supporting positioning of the aluminum alloy profile, and the lower side of the aluminum alloy profile can be fixed during quenching. The first side clamping plate 208 and the second side clamping plate 209 in the quenching positioning component 2 are linked and controlled by a linkage mechanism, so that the first side clamping plate 208 and the side clamping plate 209 can be conveniently positioned and clamped on the side of the aluminum alloy profile with high efficiency and good effect, which can effectively prevent the aluminum alloy profile from being deformed during quenching, and make the aluminum alloy profile The addition-forming part has high quality. The supporting base plate 216 in the quenching positioning component 2 can realize the supporting positioning of the aluminum alloy profile, and the lower side of the aluminum alloy profile can be fixed during quenching. The first side clamp 208 and the second side clamp 209 in the quenching positioning component 2 are controlled by a linkage mechanism, so that the first side clamp 208 and the other side clamp 209 can conveniently and effectively position and clamp the side of the aluminum alloy profile, which can effectively prevent the aluminum alloy profile from being deformed during quenching, and ensure the addition-forming part of the aluminum alloy profile has high quality.
[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for preventing deformation during quenching of aluminum alloy profiles, comprising a receiving bottom plate (1), characterized in that: A quenching positioning assembly (2) is arranged on the left side of the receiving bottom plate (1), and a quenching assembly (3) is arranged on the right side of the end surface of the receiving bottom plate (1); The quenching positioning assembly (2) comprises a receiving frame (201), the receiving frame (201) is provided with a transversely installed receiving square tube (202) on the upper front and rear sides thereof, a first guide rail (203) is provided on the left side of the end face of the receiving square tube (202), a second guide rail (204) is provided on the right side of the end face of the receiving square tube (202), a first receiving plate (205) is slidably mounted on the first guide rail (203), a second receiving plate (206) is slidably mounted on the second guide rail (204), an adapter plate (207) is provided on the upper sides of the first receiving plate (205) and the second receiving plate (206), the first receiving plate (205) is installed with a first side clamping plate (206) via the adapter plate (207), and the first receiving plate (205) is installed with a first side clamping plate (206) via the adapter plate (207). 08), the second supporting plate (206) is installed with a second side clamping plate (209) through an adapter plate (207), a supporting plate (210) is arranged in the middle of the supporting square tubes (202) on both sides, an adapter column (211) is arranged in the middle of the supporting plate (210), a linkage plate (212) is rotatably installed on the adapter column (211), and linkage pull rods (213) are rotatably installed at both ends of the linkage plate (212), a lifting square tube (214) is arranged on the supporting base frame (201) and on the outer side of the supporting square tube (202), a regulating cylinder (215) is installed on the lifting square tube (214), and a supporting base plate (216) is longitudinally arranged in the middle of the end face of the supporting base frame (201).
2. The aluminum alloy profile quenching and anti-deformation device according to claim 1, characterized in that: The quenching assembly (3) comprises a limit slide (301) mounted on the right side of the end face of the receiving base plate (1); a positioning plate (302) is arranged at both the front and rear ends of the limit slide (301); a receiving plate (303) is arranged at the rear side of the end face of the limit slide (301); a regulating screw (304) is arranged between the receiving plate (303) and the front positioning plate (302); a regulating slide seat (305) is installed on the limit slide (301) via the regulating screw (304); and a regulating screw (305) is installed on the rear positioning plate (302). A servo motor (306) is provided at the upper end of the regulating slide (305), a lifting seat (307) is provided on the upper left side of the lifting seat (307), a pressing cylinder (309) is provided on the lower side of the end of the loading plate (308) away from the lifting seat (307), a connecting plate (310) is provided at the driving end of the pressing cylinder (309), a top pressing plate (311) is installed on the lower side of the connecting plate (310), and a spray assembly plate (312) is provided on the upper front side of the top pressing plate (311).
3. The aluminum alloy profile quenching and deformation prevention device according to claim 2, characterized in that: A "U"-shaped clamp is provided at the driving end of the regulating cylinder (215), and the regulating cylinder (215) is correspondingly connected to the two ends of the first receiving plate (205) via the "U"-shaped clamp.
4. The aluminum alloy profile quenching and deformation prevention device according to claim 2, characterized in that: One end of one group of linkage rods (213) away from the linkage plate (212) is rotatably connected to the middle of the first receiving plate (205), and another end of the other group of linkage rods (213) away from the linkage plate (212) is rotatably connected to the middle of the second receiving plate (206).
5. The aluminum alloy profile quenching and deformation prevention device according to claim 2, characterized in that: The cross-section of the adapter plate (207) in a side view is arranged in an "L"-shaped structure, and the lower side surfaces of the first side clamping plate (208) and the second side clamping plate (209) are arranged correspondingly to the upper side surface of the supporting bottom plate (216).
6. The aluminum alloy profile quenching and deformation prevention device according to claim 2, characterized in that: The lower sides of the first supporting plate (205) and the second supporting plate (206) are provided with matching transfer sliders corresponding to the first guide rail (203) and the second guide rail (204) respectively.
7. The aluminum alloy profile quenching and deformation prevention device according to claim 2, characterized in that: The limiting slide table (301) is provided with a limiting slide groove in the longitudinal direction, and a limiting baffle is provided on the lower side surface of the regulating slide seat (305) corresponding to the limiting slide groove.
8. The aluminum alloy profile quenching and deformation prevention device according to claim 2, characterized in that: The regulating slide seat (305) is threadedly connected to the regulating screw rod (304), and the rear end of the regulating screw rod (304) is correspondingly connected to the driving end of the servo motor (306) by a coupling; The top pressing plate (311) and the connecting plate (310) are detachably arranged, and the top pressing plate (311) is arranged corresponding to the upper side of the supporting bottom plate (216).
Citation Information
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