PVD (Physical Vapor Deposition) autorotation device and coating equipment

By designing the shaft cover structure and layout between the upper and lower lids between the upper and lower lids between the multi -edge and the upper cover of the gear in the PVD coating equipment, the problem of uneven coating and the low transmission efficiency is solved, and the high stability and accuracy of the equipment are realized. And reduce the manufacturing cost.

CN222411793UActive Publication Date: 2025-01-28LUXCASE PRECISION TECH (YANCHENG) CO LTD
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Patent Information

Application Number
CN202420102030.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-01-28
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

When processing 3D surface structure products, existing PVD coating equipment has problems of uneven coating, and the transmission method does not adopt a continuous meshing method, resulting in low transmission efficiency and poor stability.

Method used

A PVD self -rotation device is designed with a shaft sleeve structure between the polygonal rod and the upper cover of the gear. It is used to achieve synchronous transmission through the connection between the multi -edges. Synchronous rotation.

Benefits of technology

Improve the stability and accuracy of the equipment, ensure the uniformity of coating, reduce the risk of maintenance and fault, and simplify the number of parts and manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a PVD (Physical Vapor Deposition) autorotation device and coating equipment, and solves the problem of non-uniform coating of an existing product with a 3D (Three-Dimensional) surface structure. The rotating shaft is rotatably sleeved with a large gear, the rotating shaft is fixedly sleeved with a gear upper cover, the gear upper cover is located on the upper side of the large gear, a plurality of positioning assemblies are arranged on the periphery of the gear upper cover, the positioning assemblies are rotatably sleeved with small gears, and the small gears and the large gear are in tooth meshing connection. According to the utility model, PVD (Physical Vapor Deposition) can be uniformly coated through constant-speed According to the device, an original limiting piece is omitted and combined with the axis, the material and assembly cost can be effectively reduced, and the original rotating shaft stopping function can be achieved. Concave wheel accessories are omitted, the concave wheel structure is directly arranged in the support area, the concave-convex driving function is achieved, the number of the concave wheel accessories can be reduced, and the part cost and the welding and assembling cost of the follow-up process are reduced. Through combination and optimization of the structure, the number of parts can be effectively reduced, and the overall manufacturing cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of machinery and relates to a hanger, in particular to a PVD self-rotating device and coating equipment. Background Art

[0002] PVD---Physical Vapor Deposition: refers to the process of transferring atoms or molecules from a source to the surface of a substrate by using a physical process to achieve material transfer. Its function is to spray certain particles with special properties (high strength, wear resistance, heat dissipation, corrosion resistance, etc.) on a matrix with lower performance, so that the matrix has better performance. Basic PVD methods: vacuum evaporation, sputtering, ion plating (hollow cathode ion plating, hot cathode ion plating, arc ion plating, active reaction ion plating, radio frequency ion plating, DC discharge ion plating). Existing 3D surface structure products have uneven coating when processing PVD.

[0003] For example, Chinese patent document 202320822090.7 discloses a golf club PVD jig, which comprises a first gear and a second gear, and a sleeve is arranged on the second gear, wherein the sleeve is used to fix the golf club. During processing, the golf club PVD jig is installed on a rotating mechanism, and the rotating mechanism can drive the PVD jig to revolve. While the PVD jig revolves, the power mechanism can drive the first gear to rotate, and the rotation of the first gear can simultaneously drive multiple second gears to rotate, thereby driving multiple golf clubs to rotate on their own. In this way, during PVD processing, the golf club can not only revolve so that the spraying mechanism can spray paint on each golf club, but also each golf club can rotate on its own, and different sides can be rotated to the side opposite to the spraying mechanism to be fully sprayed with an equal amount of paint, thereby finally obtaining a complete and uniform protective film, thereby ensuring the PVD processing effect of the golf club.

[0004] In the above technical solution, although the rotation operation is achieved, its transmission method does not adopt a continuous meshing method, which leads to problems such as low transmission efficiency and poor transmission stability. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems in the prior art and to propose a PVD self-rotating device and coating equipment.

[0006] The purpose of the utility model can be achieved through the following technical solutions: a PVD self-rotating device, including a rotating shaft, a large gear rotatably sleeved on the rotating shaft, a gear cover fixed on the rotating shaft, the gear cover is located on the upper side of the large gear, a plurality of positioning components are arranged around the gear cover, a small gear rotatably sleeved on the positioning component, and the small gear is meshed with the large gear to form a toothed connection.

[0007] In the above-mentioned PVD self-rotating device, a bearing is sleeved on the rotating shaft, and the outer periphery of the bearing is fixedly sleeved on the large gear.

[0008] In the above-mentioned PVD self-rotation device, the gear cover has a plurality of mounting holes in a circumferential annular array, and the positioning assembly includes a positioning shaft passing through the mounting holes, the head of the positioning shaft is limitedly clamped on the upper side of the gear cover, and the shaft of the positioning shaft extends out from the bottom of the gear cover, and the limiting plate and the pinion are sequentially sleeved on the shaft.

[0009] In the above-mentioned PVD self-rotation device, the rotating shaft is specifically a polygonal rod, a sleeve is sleeved between the polygonal rod and the gear cover, the sleeve has polygonal holes, the polygonal rod passes through the polygonal holes to form a circumferential clamping connection, and the gear cover is fixedly sleeved on the outer periphery of the sleeve.

[0010] In the above-mentioned PVD self-rotating device, a gear lower cover is fixedly mounted on the rotating shaft, and the gear lower cover is located at the lower side of the large gear.

[0011] In the above-mentioned PVD self-rotating device, a plurality of connecting columns are fixedly arranged along the circumference on the bottom surface of the gear lower cover, and the bottom ends of the plurality of connecting columns are fixedly connected to a circular ring, and there is an annular gap between the circular ring and the rotating shaft.

[0012] In the above-mentioned PVD self-rotating device, a bracket is fixedly connected to the outer wall of the circular ring, and the bracket is an L-shaped frame body, and a U-shaped notch is provided on the flat plate of the L-shaped frame body.

[0013] In the above-mentioned PVD self-rotating device, at least one loading tray is fixedly sleeved on the rotating shaft, a plurality of through holes are provided on the loading tray, and a plurality of bolts are arranged on the circumference of the loading tray.

[0014] A coating device comprises the above-mentioned PVD rotation device.

[0015] Compared with the prior art, the PVD self-rotating device and coating equipment have the following beneficial effects:

[0016] 1. Multi-faceted rod synchronous transmission structure: The fixture adopts a sleeve structure between the multi-faceted rod and the gear cover, and realizes the synchronous transmission of rotation through the connection between the multi-faceted rods. This design helps to avoid circumferential relative slippage, ensure the synchronous rotation of the gear cover, and improve the stability and accuracy of the equipment.

[0017] 2. Gear upper and lower shielding: The large gear is placed between the gear upper cover and the gear lower cover, forming an upper and lower shielding for the tooth meshing structure of the large gear and the small gear, thereby protecting it. This helps prevent external impurities from entering the gear system and reduces the risk of equipment maintenance and failure.

[0018] 3. Uniform distribution of positioning components: Several positioning components are set on the gear cover, using 5 small gears evenly distributed around the circumference and one large gear for gear meshing transmission. This design makes the positioning components evenly distributed, helps to achieve smooth rotation, improves the accuracy and reliability of the equipment, and at the same time enables PVD to be evenly coated through uniform rotation.

[0019] 4. This device eliminates the original limit plate and merges it with the axis, which can effectively reduce the material and assembly costs and also meet the original shaft stop function. The concave wheel accessories are also eliminated, and the concave wheel structure is directly made in the bracket area to meet its concave and convex driving function, and the concave wheel accessories can be reduced, reducing the cost of parts and the welding and assembly cost of the post-process. Through the combined optimization of this structure, the number of parts can be effectively simplified and the overall manufacturing cost can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is the main structural diagram of the PVD rotation device.

[0021] Figure 2 This is a three-dimensional structural diagram of the PVD rotation device.

[0022] Figure 3 This is a partial three-dimensional structural diagram of the PVD rotation device.

[0023] In the figure, 1, rotating shaft; 2, gear upper cover; 3, positioning shaft; 4, small gear; 5, large gear; 6, bearing; 7, gear lower cover; 8, connecting column; 9, ring; 10, bracket; 11, loading tray; 12, bolt. DETAILED DESCRIPTION

[0024] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0025] like Figures 1 to 3 As shown, the PVD self-rotating device includes a rotating shaft 1, a large gear 5 is rotatably sleeved on the rotating shaft 1, a gear cover 2 is fixed on the rotating shaft 1, the gear cover 2 is located on the upper side of the large gear 5, and a plurality of positioning components are arranged around the gear cover 2, and a small gear 4 is rotatably sleeved on the positioning component, and the small gear 4 is meshed with the large gear 5 in a toothed connection.

[0026] A total of five positioning components are arranged on the gear upper cover 2, that is, five circumferentially evenly distributed small gears 4 and a large gear 5 are used for gear meshing transmission.

[0027] like Figure 3As shown, the shaft 1 is sleeved with a bearing 6, and the outer periphery of the bearing 6 is fixedly sleeved with a large gear 5. The bearing 6 is installed between the shaft 1 and the large gear 5, so that the large gear 5 can be axially fixed on the shaft 1 and the self-rotation of the large gear 5 can be realized.

[0028] The gear upper cover 2 has a plurality of mounting holes in a circular array along the circumference. The positioning assembly includes a positioning shaft 3 that penetrates the mounting holes. The head of the positioning shaft 3 is limitedly clamped on the upper side of the gear upper cover 2. The shaft of the positioning shaft 3 extends out from the bottom of the gear upper cover 2. The limiting plate and the pinion 4 are sleeved on the shaft in sequence. The positioning shaft 3 is assembled on the gear upper cover 2 through the head and the limiting plate. The plurality of positioning shafts 3 rotate under the drive of the gear upper cover 2, and synchronously drive the plurality of pinions 4 to revolve.

[0029] like Figures 1 to 3 As shown, the rotating shaft 1 is specifically a multi-faceted rod, and a sleeve is sleeved between the multi-faceted rod and the gear upper cover 2. The sleeve has multi-faceted holes, and the multi-faceted rod penetrates the multi-faceted holes to form a circumferential clamping connection, and the gear upper cover 2 is fixedly sleeved on the outer periphery of the sleeve. The multi-faceted rod is specifically a hexagonal rod, and the multi-faceted hole is specifically a hexagonal hole. Through the penetration and cooperation between the multi-faceted rods, the circumferential relative slippage is avoided, so as to realize the synchronous transmission of rotation and drive the gear upper cover 2 to rotate synchronously.

[0030] like Figure 1 As shown, the gear lower cover 7 is fixed on the rotating shaft 1, and the gear lower cover 7 is located at the lower side of the large gear 5. The large gear 5 is arranged between the gear upper cover 2 and the gear lower cover 7, and the gear meshing structure of the large gear 5 and the small gear 4 is shielded from top and bottom, thereby forming a protective effect.

[0031] like Figures 1 to 3 As shown, a plurality of connecting columns 8 are fixedly arranged on the circumference of the bottom surface of the gear lower cover 7, and the bottom ends of the plurality of connecting columns 8 are fixedly connected to a circular ring 9, and an annular gap exists between the circular ring 9 and the rotating shaft 1. The number of connecting columns 8 is specifically 5, and the gear lower cover 7 and the circular ring 9 are fixedly connected by the 5 connecting columns 8.

[0032] The outer wall of the circular ring 9 is fixedly connected with a bracket 10, the bracket 10 is an L-shaped frame, and a U-shaped notch is provided on the flat plate of the L-shaped frame.

[0033] At least one loading tray 11 is fixedly mounted on the rotating shaft 1 . A plurality of through holes are provided on the loading tray 11 . A plurality of bolts 12 are arranged on the circumference of the loading tray 11 .

[0034] The operation mode of this PVD rotation device is:

[0035] The rotating shaft 1 is connected to the drive for self-rotation, and the gear cover 2 is synchronously driven to rotate by circumferential clamping. The positioning shaft 3 is driven to revolve around the large gear 5 through the gear cover 2. Since the small gear 4 and the large gear 5 form a tooth meshing connection, the small gear 4 rotates along the outer ring of the large gear 5, and the large gear 5 rotates synchronously.

[0036] Embodiment 2

[0037] Based on the first embodiment, the difference of this embodiment is that:

[0038] A coating device comprises the above-mentioned PVD rotation device.

[0039] The specific embodiments described herein are merely examples of the spirit of the utility model. A person skilled in the art of the utility model may make various modifications or supplements to the specific embodiments described or replace them in a similar manner, but will not deviate from the spirit of the utility model or exceed the defined scope. Although the utility model is described and described in detail in the drawings and the foregoing description, such descriptions and descriptions are considered to be illustrative or exemplary rather than restrictive. It should be understood that within the scope of the following claims, changes and modifications may be made by a person of ordinary skill. Specifically, the utility model covers additional embodiments having any combination of features from the above-mentioned different embodiments. In terms of the use of the expression "generally" or "substantially", this patent application should be understood to disclose that these features and values ​​are also fully satisfied, that is, there is no aforementioned characterization as "generally" or "substantially".

[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A PVD self-rotating device, comprising a rotating shaft, characterized in that: The rotating shaft is rotatably sleeved with a large gear, the rotating shaft is fixedly sleeved with a gear upper cover, the gear upper cover is located on the upper side of the large gear, a plurality of positioning components are arranged around the circumference of the gear upper cover, the positioning component is rotatably sleeved with a small gear, and the small gear is meshed with the large gear in a toothed connection.

2. The PVD rotation device according to claim 1, characterized in that: The rotating shaft is sleeved with a bearing, and the outer periphery of the bearing is fixedly sleeved with the large gear.

3. The PVD rotation device according to claim 1, characterized in that: The gear cover has a plurality of mounting holes in a circular array along the circumference. The positioning assembly includes a positioning shaft that passes through the mounting holes. The head of the positioning shaft is limitedly clamped on the upper side of the gear cover. The shaft of the positioning shaft extends out from the bottom of the gear cover. The shaft is sequentially sleeved with a limiting plate and the pinion.

4. The PVD rotation device according to claim 1, characterized in that: The rotating shaft is specifically a polygonal rod, a shaft sleeve is sleeved between the polygonal rod and the gear upper cover, the shaft sleeve has polygonal holes, the polygonal rod passes through the polygonal holes to form a circumferential clamping connection, and the gear upper cover is fixedly sleeved on the outer periphery of the shaft sleeve.

5. The PVD rotation device according to claim 1, characterized in that: The rotating shaft is fixedly sleeved with a gear lower cover, and the gear lower cover is located at the lower side of the large gear.

6. The PVD rotation device according to claim 5, characterized in that: A plurality of connecting columns are fixedly arranged along the circumference of the bottom surface of the gear lower cover, and the bottom ends of the plurality of connecting columns are fixedly connected to a circular ring, and an annular gap exists between the circular ring and the rotating shaft.

7. The PVD rotation device according to claim 6, characterized in that: The outer wall of the circular ring is fixedly connected with a bracket, the bracket is an L-shaped frame body, and a U-shaped notch is provided on the flat plate of the L-shaped frame body.

8. The PVD rotation device according to claim 1, characterized in that: At least one material loading tray is fixedly sleeved on the rotating shaft, a plurality of through holes are provided on the material loading tray, and a plurality of bolts are arranged on the circumference of the material loading tray.

9. A coating device, characterized in that: Comprising a PVD rotation device as claimed in any one of claims 1 to 8.

Citation Information

Patent Citations

  • Golf club PVD jig

    CN220143757U