Surface treatment equipment for nickel-manganese-silicon-chromium alloy wire production

By designing surface treatment equipment for the production of nickel -manganese silicon chromium alloy lines, using the motor -driven clip holding mechanism and stirring mechanism to solve the problem of easily slipping in the alloy line during the electroplating process, and improving work efficiency and electroplating efficiency.

CN222411947UActive Publication Date: 2025-01-28LIAONING JINGXING ALLOY MATERIAL CO LTD
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Patent Information

Application Number
CN202420217268.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-01-28
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

During the electroplating process of nickel-manganese silicon-chromium alloy wire, the alloy wire tends to slide off, resulting in a decrease in working efficiency.

Method used

A surface treatment equipment for production of nickel -manganese silicon chromium alloy lines is designed, including bases, fixed plates, discs, and clamping mechanisms. The two -way screw rotation is driven by the first motor. At the same time, the second motor drives the rotating shaft rotation, driving the alloy line to stir the plating fluid and improve the electroplating efficiency.

Benefits of technology

The solid fixation of the alloy line is achieved, the work efficiency is improved, and the electroplating efficiency is improved by stirring the plating fluid.

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Abstract

The utility model provides surface treatment equipment for nickel-manganese-silicon-chromium alloy wire production, and belongs to the technical field of alloy wire production. The surface treatment equipment for nickel-manganese-silicon-chromium alloy wire production comprises a base, a fixing plate, a disc and an electroplating bath, a clamping mechanism is arranged on the fixing plate and comprises a first motor, a bidirectional lead screw, a limiting rod, a sliding block and a clamping plate, and the first motor is fixedly connected to the side wall of the fixing plate; the bidirectional screw rod is fixedly connected with the output end of the first motor; the limiting rod is fixedly connected between the inner walls of the fixing plates; the sliding block is in threaded connection with the two-way screw rod, and the sliding block is in sliding connection with the limiting rod; the clamping plates are fixedly connected to the tops of the sliding blocks, the first motor is started, the output end of the first motor drives the two-way lead screw to rotate, the two sliding blocks are made to get close to each other under the limitation of the limiting rod, then the two clamping plates are driven to get close to an alloy wire coil, an alloy wire is fixed, fixing is firm, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of alloy wire production, in particular to surface treatment equipment for nickel-manganese-silicon-chromium alloy wire production. Background Art

[0002] Nickel-manganese-silicon-chromium alloy wire is an alloy wire composed of elements such as nickel, manganese, silicon and chromium. The alloy has excellent corrosion resistance, high temperature resistance and mechanical properties, and is widely used in electronics, electricity, chemical industry, metallurgy and other fields. Nickel-manganese-silicon-chromium alloy wire is usually used to manufacture resistance elements in high temperature environments such as electric furnace heating elements, high-temperature electric furnaces, induction cookers, and petrochemical equipment. It has a low resistivity and a high temperature coefficient of resistance, can maintain a stable resistance value at high temperatures, and is suitable for high-temperature heating. Nickel-manganese-silicon-chromium alloy wire also has excellent corrosion resistance and can resist acid and alkali media, oxidizing media and high-temperature corrosion. Therefore, it is also commonly used to manufacture heating elements for corrosion-resistant occasions such as chemical equipment and petroleum refining equipment. In addition, nickel-manganese-silicon-chromium alloy wire also has good mechanical properties and has certain ductility and plasticity. Therefore, it can be made into wires and wire ropes of various specifications through processing processes such as stretching and cold drawing, and is used to manufacture products such as plywood, wires, and conductors. Surface treatment equipment is required in the production process of nickel-manganese-silicon-chromium alloy wire.

[0003] Electroplating is an important surface treatment process for nickel-manganese-silicon-chromium alloy wire. Electroplating is a process of depositing metal ions on the surface of the substrate, which can provide protection for the nickel-manganese-silicon-chromium alloy wire and improve its surface properties. During the electroplating process, the alloy wire is not firmly fixed, making it easy for the alloy wire to slip into the electroplating tank, reducing work efficiency. Therefore, we proposed a surface treatment equipment for nickel-manganese-silicon-chromium alloy wire production to solve the above problems. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a surface treatment device for nickel-manganese-silicon-chromium alloy wire production that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model provides a surface treatment device for nickel-manganese-silicon-chromium alloy wire production, comprising

[0006] A base, a fixed plate and a disc, the top of the base is fixedly connected to an electroplating tank, the fixed plate is provided with a clamping mechanism, and the clamping mechanism includes

[0007] A first motor, wherein the first motor is fixedly connected to a side wall of the fixing plate;

[0008] A bidirectional screw rod, wherein the bidirectional screw rod is fixedly connected to an output end of the first motor;

[0009] A limiting rod, wherein the limiting rod is fixedly connected between the inner walls of the fixing plate;

[0010] A slider, wherein the slider is threadedly connected to the bidirectional lead screw, and the slider is slidably connected to the limit rod;

[0011] A clamping plate is fixedly connected to the top of the slider.

[0012] In a preferred solution, two of the slider and two of the clamping plates are provided, and the two clamping plates are symmetrically arranged on the left and right.

[0013] In a preferred solution, a rotating mechanism is provided between the circular disc and the fixed plate, and the rotating mechanism comprises a second motor, and the second motor is fixedly connected to the top of the circular disc.

[0014] In a preferred solution, the output end of the second motor is fixedly connected to a rotating shaft, the top of the fixed plate is fixedly connected to a connecting rod, the outer walls of the connecting rod and the outer walls of the rotating shaft are both fixedly connected to circular rings, and a connecting rod is fixedly connected between the two circular rings.

[0015] In a preferred solution, the top of the connecting rod is fixedly connected to a limiting plate, the diameter of the limiting plate is larger than the diameter of the connecting rod, a sliding groove is provided at the bottom of the disc, the connecting rod is slidably connected to the inner wall of the sliding groove, a limiting groove is provided inside the disc, and the limiting plate is slidably connected to the inner wall of the limiting groove.

[0016] In a preferred solution, a column is fixedly connected to the top of the base, and a toothed plate is fixedly connected to the inner wall of the column.

[0017] In a preferred solution, the column is slidably connected to a sliding block, and a support rod is fixedly connected between the sliding block and the disc.

[0018] In a preferred solution, the outer wall of the sliding block is fixedly connected to a third motor, the output end of the third motor is fixedly connected to a transmission shaft, the outer wall of the transmission shaft is fixedly connected to a gear, and the gear is meshingly connected to a gear plate.

[0019] The utility model provides a surface treatment device for nickel-manganese-silicon-chromium alloy wire production, and its beneficial effects include:

[0020] 1. By starting the first motor, the output end of the first motor drives the bidirectional screw to rotate. Under the restriction of the limit rod, the two sliders are brought close to each other, and then the two clamping plates are driven close to the alloy wire coil to fix the alloy wire firmly, thereby improving work efficiency.

[0021] 2. By starting the second motor, the output end of the second motor drives the shaft to rotate, the shaft drives the connecting rod to rotate through the ring and the connecting rod, the connecting rod drives the fixed plate to rotate, and then the alloy wire stirs the plating liquid in the plating tank, making the electroplating efficiency higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 It is a three-dimensional diagram of the overall structure provided by the embodiment of the utility model;

[0024] Figure 2 A schematic diagram of the structure of the clamping mechanism provided in the embodiment of the utility model;

[0025] Figure 3 A schematic diagram of the structure of the rotating mechanism provided in the embodiment of the utility model;

[0026] Figure 4 A schematic diagram of a disc cross-section structure provided for an embodiment of the utility model;

[0027] Figure 5 A schematic diagram of the cross-sectional structure of a sliding block provided in an embodiment of the utility model;

[0028] In the figure: 1. base; 2. clamping mechanism; 201. first motor; 202. bidirectional screw; 203. limit rod; 204. slider; 205. clamping plate; 3. rotating mechanism; 301. second motor; 302. rotating shaft; 303. connecting rod; 304. ring; 305. connecting rod; 306. limit plate; 307. slide groove; 308. limit groove; 4. electroplating tank; 5. fixing plate; 6. disc; 7. column; 8. tooth plate; 9. sliding block; 10. support rod; 11. third motor; 12. transmission shaft; 13. gear. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Figure 1-Figure 5 The utility model provides a technical solution: a surface treatment device for nickel-manganese-silicon-chromium alloy wire production, comprising a base 1, a fixed plate 5 and a disc 6, the top of the base 1 is fixedly connected with an electroplating tank 4, the fixed plate 5 is provided with a clamping mechanism 2, the clamping mechanism 2 comprises a first motor 201, a bidirectional screw rod 202, a limit rod 203, a slider 204 and a clamping plate 205, the first motor 201 is fixedly connected to the side wall of the fixed plate 5; the bidirectional screw rod 202 is fixedly connected to the output end of the first motor 201; the limit rod 203 is fixedly connected between the inner walls of the fixed plate 5; The slider 204 is threadedly connected to the bidirectional screw rod 202, and the slider 204 is slidably connected to the limit rod 203; the clamping plate 205 is fixedly connected to the top of the slider 204, and two sliders 204 and clamping plates 205 are provided, and the two clamping plates 205 are symmetrically arranged on the left and right. By starting the first motor 201, the output end of the first motor 201 drives the bidirectional screw rod 202 to rotate, and under the restriction of the limit rod 203, the two sliders 204 are brought close to each other, and then the two clamping plates 205 are driven to approach the alloy wire coil, so that the alloy wire is fixed firmly, thereby improving work efficiency;

[0031] A rotating mechanism 3 is provided between the disc 6 and the fixed plate 5, and the rotating mechanism 3 includes a second motor 301, the second motor 301 is fixedly connected to the top of the disc 6, the output end of the second motor 301 is fixedly connected to the rotating shaft 302, the top of the fixed plate 5 is fixedly connected to the connecting rod 303, the outer wall of the connecting rod 303 and the outer wall of the rotating shaft 302 are fixedly connected to a ring 304, and a connecting rod 305 is fixedly connected between the two rings 304. By starting the second motor 301, the output end of the second motor 301 drives the rotating shaft 302 to rotate, the rotating shaft 302 drives the connecting rod 303 to rotate through the ring 304 and the connecting rod 305, and the connecting rod 303 drives the fixed plate 5 to rotate, so that the alloy wire stirs the electroplating solution in the electroplating tank 4, so that the electroplating efficiency is higher;

[0032] The top of the connecting rod 303 is fixedly connected with a limiting plate 306, the diameter of the limiting plate 306 is larger than the diameter of the connecting rod 303, a sliding groove 307 is provided at the bottom of the disc 6, the connecting rod 303 is slidably connected to the inner wall of the sliding groove 307, a limiting groove 308 is provided inside the disc 6, the limiting plate 306 is slidably connected to the inner wall of the limiting groove 308, and the limiting plate 306 is used to limit the fixed plate 5 to prevent the fixed plate 5 from falling, and to assist the rotation of the fixed plate 5 to improve the stability of the rotation;

[0033] The top of the base 1 is fixedly connected with a column 7, the inner wall of the column 7 is fixedly connected with a toothed plate 8, the column 7 is slidably connected with a sliding block 9, a support rod 10 is fixedly connected between the sliding block 9 and the disc 6, the outer wall of the sliding block 9 is fixedly connected with a third motor 11, the output end of the third motor 11 is fixedly connected with a transmission shaft 12, the outer wall of the transmission shaft 12 is fixedly connected with a gear 13, the gear 13 is meshingly connected with the toothed plate 8, by starting the third motor 11, the output end of the third motor 11 drives the transmission shaft 12 to rotate, and the transmission shaft 12 drives the gear 13 to rotate, because the gear 13 is meshingly connected with the toothed plate 8, the sliding block 9 descends along the column 7, the sliding block 9 drives the support rod 10 to descend, and then drives the fixed plate 5 and the alloy wire thereon into the electroplating tank 4 through the disc 6. It should be noted that: the first motor 201, the second motor 301 and the third motor 11 are all electrically connected to an external power supply.

[0034] Specifically, the working process or working principle of the surface treatment equipment for the production of nickel-manganese-silicon-chromium alloy wire is as follows: the staff puts the alloy wire coil on the fixed plate 5, and then starts the first motor 201. The output end of the first motor 201 drives the bidirectional screw 202 to rotate. Under the restriction of the limit rod 203, the two sliders 204 are close to each other, and then drive the two clamping plates 205 close to the alloy wire coil to fix the alloy wire firmly. Then start the third motor 11. The output end of the third motor 11 drives the transmission shaft 12 to rotate, and the transmission shaft 12 drives the gear 13 to rotate. Since the gear 13 is meshed with the tooth plate 8, the sliding block 9 descends along the column 7, and the sliding block 9 drives the support rod 10 to descend, and then drives the fixed plate 5 and the alloy wire thereon into the electroplating tank 4 through the disc 6.

[0035] Then start the second motor 301, the output end of the second motor 301 drives the shaft 302 to rotate, the shaft 302 drives the connecting rod 303 to rotate through the ring 304 and the connecting rod 305, and the connecting rod 303 drives the fixed plate 5 to rotate, so that the alloy wire stirs the plating liquid in the plating tank 4, making the electroplating efficiency higher.

Claims

1. A surface treatment equipment for nickel-manganese-silicon-chromium alloy wire production, characterized in that: The invention comprises a base (1), a fixing plate (5) and a disc (6); the top of the base (1) is fixedly connected to an electroplating tank (4); the fixing plate (5) is provided with a clamping mechanism (2); the clamping mechanism (2) comprises A first motor (201), the first motor (201) being fixedly connected to a side wall of the fixing plate (5); A bidirectional screw rod (202), wherein the bidirectional screw rod (202) is fixedly connected to an output end of the first motor (201); A limiting rod (203), wherein the limiting rod (203) is fixedly connected between the inner walls of the fixing plate (5); A slider (204), wherein the slider (204) is threadedly connected to the bidirectional screw rod (202), and the slider (204) is slidably connected to the limit rod (203); A clamping plate (205) is fixedly connected to the top of the slider (204).

2. The surface treatment equipment for producing nickel-manganese-silicon-chromium alloy wire according to claim 1, characterized in that: The slider (204) and the clamping plate (205) are both provided in pairs, and the two clamping plates (205) are symmetrically arranged on the left and right.

3. The surface treatment equipment for nickel-manganese-silicon-chromium alloy wire production according to claim 2, characterized in that: A rotating mechanism (3) is provided between the circular disk (6) and the fixed plate (5), and the rotating mechanism (3) comprises a second motor (301), and the second motor (301) is fixedly connected to the top of the circular disk (6).

4. The surface treatment equipment for producing nickel-manganese-silicon-chromium alloy wire according to claim 3, characterized in that: The output end of the second motor (301) is fixedly connected to a rotating shaft (302), the top of the fixed plate (5) is fixedly connected to a connecting rod (303), the outer wall of the connecting rod (303) and the outer wall of the rotating shaft (302) are both fixedly connected to a circular ring (304), and a connecting rod (305) is fixedly connected between the two circular rings (304).

5. The surface treatment equipment for producing nickel-manganese-silicon-chromium alloy wire according to claim 4, characterized in that: The top of the connecting rod (303) is fixedly connected to a limiting plate (306), the diameter of the limiting plate (306) is larger than the diameter of the connecting rod (303), a sliding groove (307) is provided at the bottom of the disc (6), the connecting rod (303) is slidably connected to the inner wall of the sliding groove (307), a limiting groove (308) is provided inside the disc (6), and the limiting plate (306) is slidably connected to the inner wall of the limiting groove (308).

6. The surface treatment equipment for producing nickel-manganese-silicon-chromium alloy wire according to claim 5, characterized in that: The top of the base (1) is fixedly connected to a column (7), and the inner wall of the column (7) is fixedly connected to a toothed plate (8).

7. The surface treatment equipment for producing nickel-manganese-silicon-chromium alloy wire according to claim 6, characterized in that: The upright column (7) is slidably connected to a sliding block (9), and a support rod (10) is fixedly connected between the sliding block (9) and the disc (6).

8. The surface treatment equipment for producing nickel-manganese-silicon-chromium alloy wire according to claim 7, characterized in that: The outer wall of the sliding block (9) is fixedly connected to a third motor (11), the output end of the third motor (11) is fixedly connected to a transmission shaft (12), the outer wall of the transmission shaft (12) is fixedly connected to a gear (13), and the gear (13) is meshingly connected to the toothed plate (8).