Electroplating bath cleaning equipment
By designing automated electroplating groove cleaning equipment, the automatic cleaning of the electroplating groove is used to use the cleaning roller and the roller driving device to solve the problem of the content deposition of the electroplating groove content after the electroplating line is running for a long time, and the electroplating quality and energy consumption efficiency are improved.
Patent Information
- Application Number
- CN202420980445.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-08
AI Technical Summary
After the electroplating wire is running for a long time, deposits are easily generated in the electroplating tank, resulting in impurities doping in the electroplating solution, affecting the plating quality and increasing energy consumption.
Designed a electroplating groove cleaning equipment, including electroplating wires, driving devices and cleaning devices. The cleaning device can be automated the automatic cleaning of the plating groove through the cleaning roller and the roller driver.
The fully automated cleaning of the electroplating groove is achieved, which greatly reduces the manual operation, improves thermal energy utilization and drying efficiency, and ensures the long -term stable operation of electroplating quality and equipment.
Smart Images

Figure CN222411972U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of electroplating, and in particular relates to electroplating tank cleaning equipment. Background Art
[0002] Electroplating is a process that uses the principle of electrolysis to deposit a layer of metal film on the surface of metal or other conductive materials.
[0003] The electroplating process involves the knowledge of electrochemistry. Through electrolysis, a thin layer of metal or alloy is formed on the surface of the target object. This thin layer can provide a variety of functional improvements, such as improving wear resistance, conductivity, reflectivity and corrosion resistance, and is also used to enhance aesthetics.
[0004] Electroplating technology is widely used in industry and daily life, such as in coin manufacturing, automotive parts, electronic components, decorative items, etc. According to different needs, suitable plating materials such as zinc plating, copper plating, nickel plating, chrome plating, etc. can be selected to achieve the desired effect.
[0005] After the electroplating line has been running for a long time, deposits are likely to form in the electroplating tank, causing impurities to be mixed into the electroplating solution during the electroplating process, affecting the quality of the electroplating and increasing the energy consumption of the electroplating. Utility Model Content
[0006] In order to solve the problems and shortcomings of the prior art, the purpose of the utility model is to provide an electroplating tank cleaning device that can greatly improve the thermal energy utilization rate and improve the drying efficiency.
[0007] A plating tank cleaning device comprises a plating line, a crane and a cleaning device. The plating line is provided with a plurality of plating tanks. The crane is arranged above the plating line and can move horizontally and vertically above the plating line. The cleaning device can be loaded and unloaded by the crane. During cleaning operation, the crane loads the cleaning device into the plating tank. During non-cleaning operation, the crane moves the cleaning device out of the plating line.
[0008] Furthermore, the cleaning device includes two mounting plates, a cleaning roller arranged between the two mounting plates, and a roller driving device. A first rotating shaft is provided on both sides of the cleaning roller, and the first rotating shaft is respectively connected to the two mounting plates. A first transmission gear is also provided on the surface of both sides of the cleaning roller. The roller driving device is arranged above the cleaning roller and drives the first transmission gear to rotate.
[0009] Furthermore, the roller driving device includes a second rotating shaft, a second transmission gear and a third transmission gear. The second rotating shaft is connected to the second transmission gear and the third transmission gear respectively. The third transmission gear is arranged on the outside of the mounting plate, and the second transmission gear is arranged on the inside of the transmission plate. The second transmission gear is meshed with the first transmission gear.
[0010] Furthermore, a driving motor and a driving gear are provided at the edge of the electroplating tank, the driving motor drives the driving gear to rotate, and the driving gear is meshed with the third transmission gear.
[0011] Furthermore, two brackets are respectively provided on the edges of both sides of the electroplating tank, and two support rods are respectively provided on the outer sides of the two mounting plates. The support rods are placed on the brackets to support and position the cleaning device.
[0012] Furthermore, a waste liquid tank is provided at the lower end of the electroplating tank, a through hole is provided between the electroplating tank and the waste liquid tank, and a solenoid valve is provided at the through hole.
[0013] Furthermore, a spray plate is provided between the two mounting plates, a plurality of spray holes are provided at the bottom of the spray plate, a cleaning liquid interface is provided on the mounting plate, and one end of the cleaning liquid interface is connected to the spray plate.
[0014] Furthermore, a cleaning brush is provided on the surface of the cleaning roller.
[0015] Furthermore, a splash guard is provided between the two mounting plates. The splash guard is made of a transparent material and half-wraps the cleaning roller.
[0016] Furthermore, the bottom of the electroplating tank is in an arc shape.
[0017] The utility model is beneficial in that:
[0018] 1. Maintain the original roller plating crane and drive device, use the cleaning roller to achieve full automation of the plating tank cleaning, and greatly reduce the labor required for this process.
[0019] 2. The electroplating tank adopts an arc bottom structure, which is convenient for cleaning the cleaning roller and can avoid residual sediment on the other hand.
[0020] 3. A splash guard is also provided outside the cleaning roller to facilitate high-speed cleaning of the cleaning roller without splashing the cleaning waste liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The utility model is a schematic structural diagram of an electroplating tank cleaning device and a driving device (part).
[0022] Figure 2 The utility model is a schematic diagram of the structure of an electroplating tank cleaning device (excluding the driving device).
[0023] Figure 3 The utility model is a schematic diagram of the structure inside the cleaning device of the electroplating tank cleaning equipment.
[0024] Figure 4 The utility model is a schematic diagram of the structure of a cleaning roller in an electroplating tank cleaning device.
[0025] Figure 5 The utility model is a cross-sectional schematic diagram of an electroplating tank cleaning device.
[0026] Figure 6 The utility model is a schematic diagram of the structure of a single electroplating tank and a solenoid valve in an electroplating tank cleaning device.
[0027] Figure numerals: waste liquid tank 1, electroplating line 2, driving device 3, mounting plate 4, cleaning liquid interface 5, splash cover 6, drive motor 7, support rod 8, third transmission gear 9, second rotating shaft 10, second transmission gear 11, spray plate 12, first transmission gear 13, electroplating tank 14, solenoid valve 15. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] A plating tank cleaning device includes a plating line, a driving device and a cleaning device. The plating line is provided with a plurality of plating tanks. The driving device is arranged above the plating line. The driving device can move horizontally and vertically above the plating line. The cleaning device can be loaded and unloaded by the driving device. During the cleaning operation, the driving device installs the cleaning device into the plating tank. During the non-cleaning operation, the driving device moves the cleaning device out of the plating line. The cleaning device includes two mounting plates, a cleaning roller arranged between the two mounting plates, and a roller driving device. A first rotating shaft is arranged on both sides of the cleaning roller. The first rotating shaft is respectively connected to the two mounting plates. A first transmission gear is also arranged on the surface of both sides of the cleaning roller. The roller driving device is arranged above the cleaning roller and drives the first transmission gear to rotate. The roller driving device includes a second rotating shaft, a second transmission gear and a third transmission gear. The second rotating shaft is respectively connected to the second transmission gear and the third transmission gear. The third transmission gear is arranged on the outside of the mounting plate, and the second transmission gear is arranged on the inside of the transmission plate. The second transmission gear is meshed with the first transmission gear. A driving motor and a driving gear are provided at the edge of the electroplating tank. The driving motor drives the driving gear to rotate, and the driving gear meshes with the third transmission gear. Two brackets are also provided on the edges of both sides of the electroplating tank, and two support rods are respectively provided on the outer sides of the two mounting plates. The support rods are placed on the brackets to support and position the cleaning device. A waste liquid tank is also provided at the lower end of the electroplating tank. A through hole is provided between the electroplating tank and the waste liquid tank, and a solenoid valve is provided at the through hole. A spray plate is also provided between the two mounting plates. A plurality of spray holes are provided at the bottom of the spray plate. A cleaning liquid interface is provided on the mounting plate, and one end of the cleaning liquid interface is connected to the spray plate. A cleaning brush is provided on the surface of the cleaning roller. A splash guard is also provided between the two mounting plates. The splash guard is made of transparent material and half-wraps the cleaning roller. The bottom of the electroplating tank is in an arc shape.
[0030] The actual usage method is as follows: In the existing partially automated roller plating lines, there will also be a crane and a roller for loading the roller plating barrel, and the cleaning device can be adapted to the crane device in the original roller plating line.
[0031] Before cleaning, the driving device drives to the place where the cleaning device is placed, loads and lifts the cleaning device, moves it to the electroplating tank to be cleaned, and then removes the cleaning device. The support rods on both sides of the cleaning device are against the bracket, and the bracket supports and positions the cleaning device. A driving motor is provided on one side of the electroplating tank. The driving motor drives the active gear to rotate, and the active gear drives the third transmission gear to rotate. The third transmission gear is linked with the second transmission gear, and the second transmission drives the first transmission gear to rotate, and finally drives the cleaning roller.
[0032] The cleaning brush on the surface of the cleaning roller contacts the wall of the electroplating tank and cleans it. When the cleaning roller rotates, the spray plate above it continuously sprays cleaning liquid. The cleaning liquid is connected from the outside through the cleaning liquid interface and connected to the spray plate. When the cleaning liquid in the electroplating tank is excessive, the solenoid valve at the bottom of the electroplating tank opens to discharge the waste liquid into the waste liquid tank.
[0033] The splash guard half-wraps the cleaning roller, so that even if the cleaning roller rotates at high speed, the cleaning liquid will not splash. After one electroplating tank is cleaned, the cleaning device is moved to the next electroplating tank by the driving device, and the operation is repeated to achieve complete cleaning of the electroplating line.
[0034] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.
Claims
1. An electroplating tank cleaning device, characterized in that: It includes an electroplating line, a crane and a cleaning device. The electroplating line is provided with a plurality of electroplating tanks. The crane is arranged above the electroplating line. The crane can move horizontally and vertically above the electroplating line. The cleaning device can be loaded and unloaded through the crane. During the cleaning operation, the crane loads the cleaning device into the electroplating tank. During the non-cleaning operation, the crane moves the cleaning device out of the electroplating line.
2. The electroplating tank cleaning device according to claim 1, characterized in that: The cleaning device includes two mounting plates, a cleaning roller arranged between the two mounting plates, and a roller driving device. First rotating shafts are arranged on both sides of the cleaning roller, and the first rotating shafts are respectively connected to the two mounting plates. First transmission gears are also arranged on the surfaces of both sides of the cleaning roller. The roller driving device is arranged above the cleaning roller and drives the first transmission gear to rotate.
3. The electroplating tank cleaning device according to claim 2, characterized in that: The roller driving device includes a second rotating shaft, a second transmission gear and a third transmission gear. The second rotating shaft is connected to the second transmission gear and the third transmission gear respectively. The third transmission gear is arranged on the outside of the mounting plate, and the second transmission gear is arranged on the inside of the transmission plate. The second transmission gear is meshed with the first transmission gear.
4. The electroplating tank cleaning device according to claim 3, characterized in that: A driving motor and a driving gear are arranged on the edge of the electroplating tank. The driving motor drives the driving gear to rotate, and the driving gear is meshed with the third transmission gear.
5. The electroplating tank cleaning device according to claim 4, characterized in that: Two brackets are respectively provided on the edges of both sides of the electroplating tank, and two support rods are respectively provided on the outer sides of the two mounting plates. The support rods are placed on the brackets to support and position the cleaning device.
6. The electroplating tank cleaning device according to claim 5, characterized in that: A waste liquid tank is also arranged at the lower end of the electroplating tank, a through hole is arranged between the electroplating tank and the waste liquid tank, and a solenoid valve is arranged at the through hole.
7. The electroplating tank cleaning equipment according to claim 6, characterized in that: A spray plate is also arranged between the two mounting plates, a plurality of spray holes are arranged at the bottom of the spray plate, a cleaning liquid interface is arranged on the mounting plate, and one end of the cleaning liquid interface is connected to the spray plate.
8. The electroplating tank cleaning equipment according to claim 7, characterized in that: A cleaning brush is arranged on the surface of the cleaning roller.
9. The electroplating tank cleaning equipment according to claim 8, characterized in that: A splash guard is also provided between the two mounting plates. The splash guard is made of transparent material and half-wraps the cleaning roller.
10. The electroplating tank cleaning equipment according to claim 9, characterized in that: The bottom of the electroplating tank is in a curved shape.