Long-life card clothing

By designing a long -life needle cloth including base, needle tooth, and block blocks, the problem of need to replace the entire needle cloth in the existing technology in the existing technology, and realize the rapid replacement and maintenance cost of the needle tooth.

CN222412038UActive Publication Date: 2025-01-28HAIYAN XINGDA SPINNING NEEDLE TECH CO LTD
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Patent Information

Application Number
CN202421057041.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-28
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing metal needle cloth needs to be replaced when the needle teeth are damaged, which increases maintenance costs.

Method used

Design a long life needle cloth, including the base, needle tooth, and compression blocks. The bottom of the needle tooth is formed with a card. The top of the block is provided with a tank. Springs are used to facilitate replacement and installation of needle teeth.

Benefits of technology

By pushing the plug -in movement, the block can be removed and the needle can be replaced to avoid changing the entire needle cloth, thereby reducing the maintenance cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of card clothing, in particular to long-service-life card clothing which comprises a base and a plurality of needle teeth, a pressing block is arranged on the base, the surfaces of the base, the pressing block and the needle teeth are all coated with protective coatings, clamping blocks are integrally formed at the bottom ends of the needle teeth, a plurality of through grooves matched with the needle teeth are formed in the top end of the pressing block, and the clamping blocks are arranged in the through grooves. A plurality of clamping grooves matched with the clamping blocks are formed in the top end of the base, two grooves are formed in the base, inserting blocks are arranged in the two grooves, two inserting grooves matched with the inserting blocks are formed in the pressing block, protruding blocks are integrally formed on the two sides of the two inserting blocks, guide rods are fixed to the opposite side walls of the two inserting blocks, and springs are arranged on the two guide rods in a sleeving mode. Two sliding grooves for the guide rods to slide horizontally are formed in the base. The two inserting blocks are pushed to move oppositely, the ends of the two inserting blocks are separated from the two inserting grooves in the pressing block, the pressing block can be detached from the base by moving the pressing block upwards, and the needle teeth can be detached and replaced by lifting the needle teeth upwards.
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Description

Technical Field

[0001] The utility model relates to the technical field of card clothing, in particular to a long-life card clothing. Background Art

[0002] Card clothing: various carding machine parts covering with needles or teeth on the surface, which is one of the important parts of spinning. It is divided into two categories: elastic card clothing and hard card clothing. Elastic card clothing is made of base cloth and many combing needles planted on it. Hard card clothing includes needle plates with steel needles planted on wooden boards and metal card clothing similar to saw blades. After various types of card clothing are coated on the surface of the machine parts, they become a flat and sharp needle surface, which is used for combing fibers, and can also be used for loosening and removing impurities. Different types and specifications of card clothing can be selected according to different processing requirements of spinning raw materials. Metal card clothing is also called metal saw blade, which has a relatively long service life. Since the needle teeth and base of the card clothing are usually integrated, the entire card clothing needs to be replaced when the needle teeth are damaged, which increases the maintenance cost. Therefore, a long-life card clothing is proposed to reduce the maintenance cost. Utility Model Content

[0003] In view of the problems in the prior art, the utility model provides a long-life card clothing.

[0004] The technical solution adopted by the utility model to solve its technical problems is a long-life needle clothing, including a base and a plurality of needle teeth, a pressing block is provided on the base, the surfaces of the base, the pressing block and the plurality of needle teeth are coated with a protective coating, the bottom ends of the plurality of needle teeth are integrally formed with a clamping block, the top of the pressing block is provided with a plurality of through grooves adapted to the needle teeth, the top of the base is provided with a plurality of clamping grooves adapted to the clamping block, the base is provided with two grooves, the two grooves are provided with plug-in blocks, the pressing block is provided with two slots adapted to the plug-in blocks, both sides of the two plug-in blocks are integrally formed with protrusions, the side walls of the two plug-in blocks facing each other are fixed with guide rods, the two guide rods are covered with springs, and the base is provided with two sliding grooves for the guide rods to slide horizontally.

[0005] By adopting the above technical solution, when the needle teeth are damaged and need to be replaced, it is only necessary to push the two plug blocks toward each other, and the ends of the two plug blocks will be disengaged from the two slots in the pressing block. The pressing block can be removed from the base by moving it upward, and the needle teeth can be removed and replaced by lifting it. There is no need to replace the entire needle clothing, which saves costs. The two plug blocks are pushed toward each other and the pressing block is placed on the base. Multiple needle teeth pass through multiple through slots on the pressing block. The two plug blocks are released, and the two springs push the two plug blocks to move back to each other. The ends of the two plug blocks are inserted into the two slots in the pressing block, which facilitates the installation of the pressing block. The pressing block can block the card block to prevent the card block and the needle teeth from shaking.

[0006] Specifically, two positioning columns are integrally formed on the top of the base, and two slots adapted to the positioning columns are provided in the pressing block.

[0007] By adopting the above technical solution, the positioning column cooperates with the slot in the pressing block, which facilitates the positioning of the pressing block.

[0008] Specifically, both sides of the pressing block are provided with slots for inserting fingers.

[0009] By adopting the above technical solution, fingers are inserted into the two slots on the side wall of the pressing block, so that the pressing block can be easily taken in and out.

[0010] Specifically, the side wall of each of the protrusions is integrally formed with a plurality of anti-slip protrusions.

[0011] By adopting the above technical solution and setting the anti-slip protrusion, it is convenient to push the plug block.

[0012] Specifically, the protective coating is a tungsten carbide coating.

[0013] By adopting the above technical solution and setting the tungsten carbide coating, the wear resistance of the base, the needle teeth and the pressing block can be improved.

[0014] Beneficial effects of the utility model:

[0015] (1) The utility model discloses a long-life needle clothing. When the needle teeth are damaged and need to be replaced, it is only necessary to push the two plug blocks toward each other so that the ends of the two plug blocks are disengaged from the two slots in the pressing block. The pressing block can be removed from the base by moving it upward. The needle teeth can be removed and replaced by lifting them upward. There is no need to replace the entire needle clothing, which saves costs. The two plug blocks are pushed toward each other and the pressing block is placed on the base. The multiple needle teeth pass through the multiple through slots on the pressing block. The two plug blocks are released. The two springs push the two plug blocks to move away from each other. The ends of the two plug blocks are inserted into the two slots in the pressing block, which facilitates the installation of the pressing block. The pressing block can block the card block to prevent the card block and the needle teeth from shaking.

[0016] (2) The long-life needle clothing described in the utility model has a positioning column that cooperates with a slot in the pressing block to facilitate the positioning of the pressing block. Inserting fingers into the two slots on the side wall of the pressing block facilitates the removal and placement of the pressing block. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the combination of the base, the clamping block and the needle teeth of the utility model;

[0020] Figure 3 For the utility model Figure 2 A magnified view of the structure in the middle.

[0021] In the figure: 1, base; 2, needle teeth; 3, pressure block; 4, insertion block; 5, clamping block; 6, protrusion; 7, guide rod; 8, spring; 9, positioning column. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In order to facilitate replacement and save costs, as an embodiment of the utility model, Figure 1 , Figure 2 , Figure 3 As shown, a long-life needle clothing described in the utility model comprises a base 1 and a plurality of needle teeth 2, a pressing block 3 is provided on the base 1, and the surfaces of the base 1, the pressing block 3 and the plurality of needle teeth 2 are coated with a protective coating, and the bottom ends of the plurality of needle teeth 2 are integrally formed with a clamping block 5, and the top of the pressing block 3 is provided with a plurality of through grooves adapted to the needle teeth 2, and the top of the base 1 is provided with a plurality of clamping grooves adapted to the clamping block 5, and two grooves are provided on the base 1, and plug blocks 4 are provided in the two grooves, and two slots adapted to the plug blocks 4 are provided in the pressing block 3, and protrusions 6 are integrally formed on both sides of the two plug blocks 4, and guide rods 7 are welded and fixed to the facing side walls of the two plug blocks 4, and springs 8 are sleeved on the two guide rods 7, and two sliding grooves for the guide rods 7 to slide horizontally are provided in the base 1.

[0024] During use, when the needle teeth 2 are damaged and need to be replaced, it is only necessary to push the two plug blocks 4 toward each other, and the ends of the two plug blocks 4 will be disengaged from the two slots in the pressing block 3. The pressing block 3 can be removed from the base 1 by moving it upward, and the needle teeth 2 can be removed and replaced by lifting it. There is no need to replace the entire needle clothing, which saves costs. During installation, the two plug blocks 4 are pushed toward each other, the pressing block 3 is placed on the base 1, and multiple needle teeth 2 pass through multiple through slots on the pressing block 3. The two plug blocks 4 are released, and the two springs 8 push the two plug blocks 4 to move back to back. The ends of the two plug blocks 4 are inserted into the two slots in the pressing block 3, which is convenient for the installation of the pressing block 3. The pressing block 3 can block the card block 5 to prevent the card block 5 and the needle teeth 2 from shaking.

[0025] In order to facilitate the positioning of the pressing block 3, for example, Figure 3 As shown, two positioning posts 9 are integrally formed on the top of the base 1 , and two slots adapted to the positioning posts 9 are provided in the pressing block 3 .

[0026] In order to facilitate the placement and removal of the pressing block 3, for example, Figure 1 As shown, both sides of the pressing block 3 are provided with slots for inserting fingers.

[0027] In order to facilitate pushing the plug 4, for example, Figure 3 As shown, the side wall of each of the protrusions 6 is integrally formed with a plurality of anti-slip protrusions.

[0028] The protective coating is a tungsten carbide coating.

[0029] When the utility model is in use, the tungsten carbide coating on the surface of the base 1, the needle teeth 2 and the pressing block 3 can improve the wear resistance of the base 1, the needle teeth 2 and the pressing block 3, and prolong the service life. When the needle teeth 2 are damaged and need to be replaced, it is only necessary to push the two plug blocks 4 to move toward each other, and the ends of the two plug blocks 4 are disengaged from the two slots in the pressing block 3. The pressing block 3 can be removed from the base 1 by moving the pressing block 3 upward, and the needle teeth 2 can be removed and replaced by lifting the needle teeth 2. There is no need to replace the entire needle clothing, which saves costs.

[0030] During installation, place the card block 5 at the bottom end of the needle tooth 2 in the card slot at the top end of the base 1, push the two plug blocks 4 to move toward each other, place the pressure block 3 on the base 1, and let the multiple needle teeth 2 pass through the multiple through slots on the pressure block 3. Release the two plug blocks 4, and the two springs 8 push the two plug blocks 4 to move back to each other. The ends of the two plug blocks 4 are inserted into the two slots in the pressure block 3 to facilitate the installation of the pressure block 3. The pressure block 3 can block the card block 5 to prevent the card block 5 and the needle tooth 2 from shaking.

[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the description in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of protection claimed by the utility model. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents. The contents not described in detail in the utility model belong to the prior art known to those skilled in the art.

Claims

1. A long-life card clothing, characterized in that: The invention comprises a base (1) and a plurality of needle teeth (2), wherein a pressing block (3) is provided on the base (1), and the surfaces of the base (1), the pressing block (3) and the plurality of needle teeth (2) are coated with a protective coating, and a clamping block (5) is integrally formed at the bottom ends of the plurality of needle teeth (2), and a plurality of through grooves adapted to the needle teeth (2) are provided at the top of the pressing block (3), and a plurality of clamping grooves adapted to the clamping block (5) are provided at the top of the base (1), and two grooves are provided on the base (1), and an inserting block (4) is provided in the two grooves, and two slots adapted to the inserting block (4) are provided in the pressing block (3), and protrusions (6) are integrally formed on both sides of the two inserting blocks (4), and guide rods (7) are fixed to the opposite side walls of the two inserting blocks (4), and springs (8) are sleeved on the two guide rods (7), and two slide grooves for the guide rods (7) to slide horizontally are provided in the base (1).

2. A long-life card clothing according to claim 1, characterized in that: Two positioning columns (9) are integrally formed at the top of the base (1), and two slots adapted to the positioning columns (9) are provided in the pressing block (3).

3. The long-life card clothing according to claim 1, characterized in that: Both sides of the pressing block (3) are provided with slots for inserting fingers.

4. The long-life card clothing according to claim 1, characterized in that: The side wall of each of the protrusions (6) is integrally formed with a plurality of anti-slip protrusions.

5. The long-life card clothing according to claim 1, characterized in that: The protective coating is a tungsten carbide coating.