Blanket fluff processing device with static electricity removing processing function

By designing a blanket fluff treatment device including spraying removal spray and electrostatic rollers, the problem of static electricity caused by static electricity during the processing process of the existing technology causes static electricity, and achieves the effect of improving the cleanliness of the blanket.

CN222412201UActive Publication Date: 2025-01-28CHANGZHOU SPRING DYEING-AND-FINISHING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323340629.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-08
Publication Date
2025-01-28
Estimated Expiration
2033-12-08

AI Technical Summary

Technical Problem

Existing blanket fluff treatment devices are prone to static electricity during the treatment process, causing the blanket to absorb surrounding dust and reduce cleanliness.

Method used

A blanket fluff treatment device including feeding rollers, feed rollers, spraying boards and electrostatic rollers is designed. By spraying electrostatic spraying agents and using electrostatic rollers to adsorb the fluff to avoid static electricity from friction with puffing and blankets.

Benefits of technology

Effectively avoid static electricity with fluff and blanket friction, prevent the blanket from absorbing the dust around, and increase the cleanliness of the blanket.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222412201U_ABST
    Figure CN222412201U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of blanket production and processing, and discloses a blanket fluff processing device with an electrostatic eliminating processing function, which comprises an upper top plate and a lower bottom plate, and two sides of the upper top plate and the lower bottom plate are respectively and additionally provided with a feeding roller and a discharging roller; the spraying plates are arranged on the upper portion and the lower portion of one side between the upper top plate and the lower bottom plate, and spraying openings are evenly formed in the corresponding positions of the spraying plates; the liquid storage tank is arranged at the center of one side of the top of the upper top plate and the center of one side of the bottom of the lower bottom plate, the liquid outlet end of the lower portion of one side of the liquid storage tank is communicated with a water pump, and liquid outlet pipes of the water pumps penetrate through the upper top plate and the lower bottom plate and are communicated with the corresponding spraying plates. According to the blanket fluff treatment device with the static electricity removal treatment function, a blanket is guided in and out through the feeding roller and the discharging roller, liquid in the liquid storage box is injected into the spraying plate through the water pump, the liquid is sprayed out of the blanket, and by adopting the mode, static electricity generated by friction of the blanket is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of blanket production and processing, in particular to a blanket fluff processing device with a static electricity removal function. Background Art

[0002] Blankets are a commonly used bedding product that has a warming function and is thinner than quilts. The raw materials are mostly animal fibers (such as wool, mohair, rabbit hair, cashmere, camel hair, yak hair) or chemical fibers such as acrylic fiber and viscose fiber. Some are blended with animal fibers and chemical fibers. Blankets are wool fabrics with rich plush on both sides. The surface has rich plush and warm-keeping properties. They can also be used as decorations such as bedspreads and tapestries. When blankets are being produced and processed, the surface is attached with fluff, which will generate static electricity when rubbed, and produce electric sparks and absorb dust, reducing the cleanliness of the blankets.

[0003] Common blanket fluff processing devices are usually composed of an input part (such as a conveyor belt, etc.), a processing part, and an output part. The input part drives the blanket into the interior of the device, and the processing part (such as a sticky paper tube, etc.) sticks the blanket fluff, and the processed blanket is output from the processing device through the output part. This is a common blanket fluff processing device structure and usage. Traditional blanket fluff processing devices use sticky paper to adsorb the fluff. This method requires a large amount of sticky paper and requires frequent replacement of the sticky paper covered with fluff, which is inconvenient to operate. Some blanket fluff processing devices are equipped with an adsorption roller with static electricity to adsorb the fluff on the blanket without the need for disassembly and replacement. However, in this way, when the surface of the adsorption roller is full of fluff, friction between the fluff and the blanket will occur, and static electricity will be generated, so that the blanket will adsorb dust in the surrounding air, causing the blanket to become dirty. For this reason, a blanket fluff processing device with anti-static processing function is proposed. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a blanket fluff processing device with a static electricity removal processing function to solve the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a blanket fluff processing device with a static electricity removal processing function, comprising:

[0008] An upper top plate, and a lower bottom plate arranged just below the bottom of the upper top plate, and a feed roller and a discharge roller are respectively provided on both sides of the upper top plate and the lower bottom plate;

[0009] The spray plate is arranged at the upper and lower parts of one side between the upper top plate and the lower bottom plate, and the corresponding parts of the spray plate are evenly provided with spray ports;

[0010] The liquid storage tank is arranged at the center of the top of the upper top plate and the bottom of the lower bottom plate, and the lower liquid outlet end of one side of the liquid storage tank is connected to a water pump, and the liquid outlet pipe of the water pump passes through the upper top plate and the lower bottom plate, and is connected to the corresponding spray plate. The blanket is introduced and exported through the feed roller and the discharge roller, and the water pump injects the liquid in the liquid storage tank into the inside of the spray plate and sprays it to the top and bottom of the blanket, so as to avoid static electricity generated by friction between the fluff and the blanket after the fluff on the blanket is adsorbed, causing the blanket to absorb surrounding dust.

[0011] Preferably, the upper top plate and the lower bottom plate are longitudinally provided with bidirectional screws on both sides of the front and back sides, and the upper and lower parts of the center of the surface of the bidirectional screws are sleeved with sliding blocks. When the bidirectional screws rotate, the sliding blocks move toward each other according to the direction of the bidirectional screws.

[0012] Preferably, the top end of the bidirectional lead screw is coaxially connected to a drive motor, and the outer side of the drive motor is covered with a protective shell, and the inner side of the sliding block is connected to the corresponding upper top plate and lower bottom plate. The protective shell provides protection for the drive motor, and the drive motor drives the bidirectional lead screw to rotate, and adjusts the distance between the upper top plate and the lower bottom plate through the sliding block, so that the fluff processing operation can be performed on blankets of different thicknesses within a certain range.

[0013] Preferably, electrostatic rollers are vertically added at the upper and lower parts of the center between the upper top plate and the lower bottom plate, and L-shaped side plates are longitudinally installed at the outer ends of the electrostatic rollers, and sliding blocks are installed at the inner upper center of the L-shaped side plates. The electrostatic roller surface generates static electricity to adsorb the fluff on the blanket, and can process both sides of the blanket at the same time, thereby avoiding the phenomenon of turning the blanket over to re-process the fluff.

[0014] Preferably, the top of the upper top plate and the bottom of the lower bottom plate are both rotatably connected with threaded rods at the center of the front and rear ends, and the sliding blocks are sleeved at the upper center of the corresponding threaded rod surface, and the top of the threaded rod is installed with a limit plate. The limit plate drives the threaded rod to rotate, and the sliding block drives the L-shaped side plate and the electrostatic roller to adjust the height, so that the electrostatic roller can be closely fitted with the surface of the blanket, and the blankets of different thicknesses can be treated with fluff within a certain range.

[0015] Preferably, heating rollers are added to the upper and lower parts of the center of the other side between the upper top plate and the lower bottom plate, and electric heating tubes are evenly inserted into the inner cavity of the heating rollers, the ends of the heating rollers are connected to U-shaped frame plates, and telescopic rods are installed at the front, rear and center of the top of the U-shaped frame plates, and the top ends of the telescopic rods are connected to the corresponding parts of the upper top plate and the lower bottom plate, and the telescopic ends of the telescopic rods are sleeved with extrusion springs. Under the action of the extrusion spring, the telescopic rod drives the heating roller to fit tightly with the surface of the blanket through the U-shaped frame plate, and the electric heating tube heats the surface of the heating roller to increase the temperature, which can dry the surface of the blanket and facilitate the next processing of the blanket.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a blanket fluff processing device with a static electricity removal processing function, which has the following beneficial effects:

[0018] 1. The blanket fluff treatment device with anti-static treatment function imports and exports the blanket through a feed roller and a discharge roller. At the same time, a water pump injects the liquid (such as anti-static spray, etc.) in the liquid storage tank into the inside of the spray plate and sprays it to the top and bottom of the blanket. In this way, after the fluff on the blanket is adsorbed, static electricity generated by friction between the fluff and the blanket is avoided, which causes the blanket to absorb surrounding dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the bottom portion of the upper top plate of the utility model;

[0021] Figure 3 This is a schematic diagram of the heating roller and its connection structure of the utility model.

[0022] In the figure: 1. upper top plate; 2. lower bottom plate; 3. liquid storage tank; 4. water pump; 5. spray plate; 6. bidirectional screw; 7. drive motor; 8. feed roller; 9. discharge roller; 10. electrostatic roller; 11. L-shaped side plate; 12. threaded rod; 13. heating roller; 14. electric heating tube; 15. U-shaped frame plate; 16. telescopic rod; 17. extrusion spring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides a technical solution, a blanket fluff processing device with anti-static processing function, comprising: Figure 1 , an upper top plate 1, and a lower bottom plate 2 arranged just below the bottom of the upper top plate 1, and a feed roller 8 and a discharge roller 9 are respectively provided on both sides of the upper top plate 1 and the lower bottom plate 2;

[0025] See also Figure 2 A spray plate 5 is arranged at the upper and lower parts of one side between the upper top plate 1 and the lower bottom plate 2, and corresponding parts of the spray plate 5 are evenly provided with injection ports;

[0026] The liquid storage tank 3 is arranged at the center of the top of the upper top plate 1 and the bottom of the lower bottom plate 2, and the lower liquid outlet end of one side of the liquid storage tank 3 is connected to the water pump 4. The liquid outlet pipe of the water pump 4 passes through the upper top plate 1 and the lower bottom plate 2, and is connected to the corresponding spray plate 5. The blanket is introduced and exported through the feed roller 8 and the discharge roller 9. At the same time, the water pump 4 injects the liquid (such as anti-static spray, etc.) in the liquid storage tank 3 into the inside of the spray plate 5 and sprays it to the top and bottom of the blanket, so as to avoid static electricity generated by friction between the fluff and the blanket after the fluff on the blanket is adsorbed, causing the blanket to absorb surrounding dust.

[0027] See also Figure 1 , bidirectional lead screws 6 are longitudinally provided on both sides of the front and back of the upper top plate 1 and the lower bottom plate 2, and sliding blocks are sleeved on the upper and lower parts of the center of the surface of the bidirectional lead screw 6. The bidirectional lead screw 6 rotates, and the sliding blocks move toward each other according to the direction of the bidirectional lead screw 6. The top of the bidirectional lead screw 6 is coaxially connected to the driving motor 7, and the outer side of the driving motor 7 is covered with a protective shell, and the inner side of the sliding block is connected to the corresponding upper top plate 1 and lower bottom plate 2. The protective shell provides protection for the driving motor 7, and the driving motor 7 drives the bidirectional lead screw 6 to rotate, and adjusts the distance between the upper top plate 1 and the lower bottom plate 2 through the sliding block, so that the fluff processing operation can be performed on the blankets of different thicknesses within a certain range.

[0028] See also Figure 2, an electrostatic roller 10 is vertically added to the upper and lower parts of the center between the upper top plate 1 and the lower bottom plate 2, and an L-shaped side plate 11 is longitudinally installed on the outer end of the electrostatic roller 10, and a sliding block is installed on the inner upper center of the L-shaped side plate 11. The surface of the electrostatic roller 10 generates static electricity to adsorb the fluff on the blanket, and can simultaneously process both sides of the blanket, thereby avoiding the phenomenon of turning the blanket over and re-processing the fluff. The top of the upper top plate 1 and the bottom of the lower bottom plate 2 are rotatably connected to the center of the front and rear ends, and the sliding blocks are sleeved on the corresponding upper center of the surface of the threaded rod 12, and the top of the threaded rod 12 is installed with a limit plate. The limit plate drives the threaded rod 12 to rotate, and the sliding block drives the L-shaped side plate 11 and the electrostatic roller 10 to adjust the height, so that the electrostatic roller 10 can be closely fitted to the surface of the blanket, and the fluff of blankets of different thicknesses can be processed within a certain range.

[0029] See also Figure 3 , a heating roller 13 is added to the upper and lower parts of the center of the other side between the upper top plate 1 and the lower bottom plate 2, and the inner cavity of the heating roller 13 is evenly inserted with an electric heating tube 14, the ends of the heating roller 13 are connected to a U-shaped frame plate 15, and the top front and rear ends and the center of the U-shaped frame plate 15 are installed with a telescopic rod 16, the top of the telescopic rod 16 is connected to the corresponding upper top plate 1 and the lower bottom plate 2, and the telescopic end of the telescopic rod 16 is sleeved with an extrusion spring 17. Under the action of the extrusion spring 17, the telescopic rod 16 drives the heating roller 13 to fit closely with the surface of the blanket through the U-shaped frame plate 15, and the electric heating tube 14 heats the surface of the heating roller 13 to increase the temperature, which can dry the surface of the blanket, making it easier for the blanket to be processed in the next step.

[0030] In this solution: the driving motor 7 drives the bidirectional screw 6 to rotate, and adjusts the distance between the upper top plate 1 and the lower bottom plate 2 through the sliding block, and imports and exports the blanket through the feed roller 8 and the discharge roller 9. At the same time, the water pump 4 injects the liquid (such as anti-static spray, etc.) inside the liquid storage tank 3 into the inside of the spray plate 5, and sprays it to the top and bottom of the blanket. The limit plate drives the threaded rod 12 to rotate, and the sliding block drives the L-shaped side plate 11 and the electrostatic roller 10 to adjust the height, so that the electrostatic roller 10 can be tightly fitted to the surface of the blanket. The surface of the electrostatic roller 10 generates static electricity to adsorb the fluff on the blanket, and can simultaneously process both sides of the blanket. Under the action of the extrusion spring 17, the telescopic rod 16 drives the heating roller 13 to fit tightly to the surface of the blanket through the U-shaped frame plate 15, and the electric heating tube 14 heats the surface of the heating roller 13.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A blanket fluff treatment device with anti-static treatment function, characterized in that: include: An upper top plate (1), and a lower bottom plate (2) arranged directly below the bottom of the upper top plate (1), and a feed roller (8) and a discharge roller (9) are respectively provided on both sides of the upper top plate (1) and the lower bottom plate (2); A spray plate (5) is arranged at the upper and lower parts of one side between the upper top plate (1) and the lower bottom plate (2), and corresponding positions of the spray plate (5) are evenly provided with spray ports; The liquid storage tank (3) is arranged at the center position of one side of the top of the upper top plate (1) and the bottom of the lower bottom plate (2), and the lower liquid outlet end of one side of the liquid storage tank (3) is connected to a water pump (4), and the liquid outlet pipe of the water pump (4) passes through the upper top plate (1) and the lower bottom plate (2), and is connected to the corresponding spray plate (5).

2. A blanket fluff treatment device with a static removal function according to claim 1, characterized in that: A bidirectional lead screw (6) is longitudinally provided on both the front and back sides of the upper top plate (1) and the lower bottom plate (2), and sliding blocks are sleeved on the upper and lower parts of the center of the surface of the bidirectional lead screw (6).

3. A blanket fluff treatment device with a static removal function according to claim 2, characterized in that: The top end of the bidirectional lead screw (6) is coaxially connected to a drive motor (7), and the outer side surface of the drive motor (7) is covered with a protective shell, and the inner side surface of the sliding block is connected to the corresponding upper top plate (1) and lower bottom plate (2).

4. The blanket fluff treatment device with anti-static treatment function according to claim 1, characterized in that: An electrostatic roller (10) is vertically provided at the upper and lower parts of the center between the upper top plate (1) and the lower bottom plate (2), and an L-shaped side plate (11) is longitudinally installed at the outer end of the electrostatic roller (10), and a sliding block is installed at the center of the inner upper part of the L-shaped side plate (11).

5. A blanket fluff treatment device with a static removal function according to claim 4, characterized in that: The top of the upper top plate (1) and the bottom of the lower bottom plate (2) are both rotatably connected to threaded rods (12) at the front and rear end centers, and the sliding blocks are sleeved on the upper center of the surface of the corresponding threaded rods (12), and the top ends of the threaded rods (12) are each installed with a limit plate.

6. The blanket fluff treatment device with anti-static treatment function according to claim 1, characterized in that: A heating roller (13) is provided at the upper and lower parts of the center of the other side between the upper top plate (1) and the lower bottom plate (2), and an electric heating tube (14) is evenly inserted into the inner cavity of the heating roller (13). The ends of the heating roller (13) are connected to a U-shaped frame plate (15), and telescopic rods (16) are installed at the front and rear ends and the center of the top of the U-shaped frame plate (15). The top ends of the telescopic rods (16) are connected to the corresponding positions of the upper top plate (1) and the lower bottom plate (2), and the telescopic ends of the telescopic rods (16) are sleeved with extrusion springs (17).