Milling equipment for road and bridge asphalt pavement maintenance
By using the sprinkler's humid road surface and equipped with vacuum components and cleaning mechanisms in the asphalt pavement, it solves the problem of low efficiency of dust production and asphalt particles during milling, and achieves a safer and efficient maintenance process.
Patent Information
- Application Number
- CN202323358022.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-11
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-11
AI Technical Summary
During the asphalt pavement maintenance process, the milling machine generates a large amount of dust, affecting the health of workers, and the scraper cannot be fully collected when scraping asphalt particles, which reduces the collection efficiency.
Design a road bridge asphalt pavement maintenance and milling equipment, use a nozzle to discharge the water to moisturize the road surface, and use the milling mechanism to milling the road surface. At the same time, the equipment is equipped with a vacuum component and cleaning mechanism. The sprinkler tilt setting can be cleaned and milling mechanism to reduce the adsorption of asphalt materials.
Effectively reduce the dust generated during milling, reduce the impact on workers' health, and improve the collection efficiency of asphalt particles.
Smart Images

Figure CN222412546U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of road maintenance, in particular to a road bridge asphalt pavement maintenance milling device. Background Art
[0002] Pavement milling machine is one of the main types of machinery for asphalt pavement maintenance and construction, and one of the main equipment for asphalt concrete pavement maintenance and construction. It is mainly used for excavation and renovation of asphalt concrete surface layers in highways, urban roads, airports, freight yards, etc. It can also be used to remove road surface defects such as bulges, oil waves, reticulation, rutting, etc. It can also be used to excavate road potholes and grooves, as well as roughen cement pavement and mill out surface misalignment.
[0003] At present, in the process of asphalt pavement maintenance, most of the asphalt pavement maintenance milling machines will generate dust during operation, which will then float into the air. If workers inhale it, it will have a certain impact on their health. In the process of the milling device cleaning the asphalt from the asphalt pavement and bringing it to the conveying device, some asphalt particles will be left behind. A scraper is needed to scrape the asphalt particles on the road surface so that the milling device can bring the lost asphalt particles to the conveying device. However, the scraper cannot scrape away all the asphalt particles on the asphalt pavement in the process of scraping the asphalt particles on the asphalt pavement. Some asphalt particles will be left on the asphalt pavement, thereby reducing the collection efficiency of the asphalt particles. Utility Model Content
[0004] In order to reduce the probability of generating a large amount of dust during milling, the utility model provides a road and bridge asphalt pavement maintenance milling device.
[0005] The utility model provides a road bridge asphalt pavement maintenance milling equipment, which adopts the following technical solutions:
[0006] A road bridge asphalt pavement maintenance milling equipment comprises a vehicle body, a dust removal mechanism and a milling mechanism, wherein the milling mechanism is arranged on the vehicle body, the dust removal mechanism comprises a water tank, a water pump, a water pipe, a nozzle and a dust suction component, the water tank and the water pump are both connected to the vehicle body, the water pipe is connected to the water tank and the water pump, the nozzle is connected to the water pipe, and the nozzle is arranged at an angle.
[0007] By adopting the above technical solution, during the asphalt pavement maintenance process, the water pump is first started to pump the water in the water tank into the water pipe, and the water is discharged through the nozzle. Then the milling mechanism is started, and then the road surface that needs to be maintained is worked to achieve the purpose of milling. Such a setting can reduce the probability of generating a large amount of dust during milling and then dispersing it into the air. The nozzle is set at an angle, which can clean the milling mechanism and reduce the adsorption of the asphalt material.
[0008] Optionally, the dust suction assembly includes a dust collector and a sedimentation box, the dust collector is arranged on the milling mechanism, the sedimentation box is arranged on the vehicle body, a plurality of air outlets are provided on the sedimentation box, and a dust suction pipe is connected to the dust collector and the sedimentation box.
[0009] By adopting the above technical solution, during the milling process, a small amount of dust may be generated after wetting by the nozzle. Under the action of the vacuum cleaner, a small amount of dust is sucked into the dust suction pipe, and then the dust enters the bottom of the sedimentation box. The internal pressure of the sedimentation box increases, and the gas is discharged from the air outlet, further improving the dust removal effect.
[0010] Optionally, the milling mechanism includes a milling cutter, a first motor, a support frame, a rotating shaft and a lifting assembly, the support frame is connected to the lifting assembly, the first motor is arranged on the support frame, the rotating shaft is rotatably connected to the vehicle body, the rotating shaft is coaxially connected to the output end of the first motor, the milling cutter is rotatably connected to the rotating shaft, and the vacuum cleaner is fixedly connected to the support frame.
[0011] By adopting the above technical solution, during the asphalt pavement maintenance process, first, under the drive of the first motor, the rotating shaft drives the milling cutter to rotate on the support frame, and then the support is dropped through the lifting assembly, so that the support frame drives the first motor, the rotating shaft and the milling cutter to slide downward, and then the old road surface is excavated and renovated, and the milling purpose is achieved by the high-speed rotating milling cutter.
[0012] Optionally, the lifting assembly includes a hydraulic cylinder, a slide rail and a slider, the hydraulic cylinder and the slide rail are respectively arranged on the vehicle body, the slider is slidably connected to the slide rail, and the slider abuts against the output shaft of the hydraulic cylinder.
[0013] By adopting the above technical solution, the slider slides on the slide rail under the drive of the hydraulic cylinder, and then drives the support frame to drive the milling cutter to slide on the vehicle body; when the milling cutter is required to operate, the hydraulic cylinder drives the distance between the milling cutter and the ground to remain constant, and then the road surface that needs maintenance is worked to achieve the purpose of milling.
[0014] Optionally, it also includes a cleaning mechanism, which includes a second motor, a screw and a support block. The second motor is arranged on the vehicle body, the screw is rotatably connected to the vehicle body, the screw is coaxially connected to the output shaft of the second motor, the screw is threadedly connected to the support block, and a cleaning brush is also provided on the support block.
[0015] By adopting the above technical solution, when the milling operation is completed, the milling cutter is moved upward by the hydraulic cylinder until it reaches the optimal cleaning position of the milling cutter, and then the second motor drives the lead screw to rotate on the vehicle body, thereby driving the support block to slide on the vehicle body, so that the cleaning brush moves. During the movement of the cleaning brush, the asphalt material that is easily adhered to the surface of the milling cutter is cleaned, thereby reducing the probability of sticky asphalt material being adsorbed on the surface of the milling cutter, thereby reducing the labor intensity of manual labor and improving the cleaning effect.
[0016] Optionally, a conveying mechanism is also provided on the vehicle body, and one end of the conveying mechanism is connected to the bottom end of the vehicle body.
[0017] By adopting the above technical solution, the crushed stones on the asphalt pavement are transported to the outlet end of the conveying mechanism through the conveying mechanism, and then the cut materials can be transported to the collecting vehicle for recycling.
[0018] In summary, the present invention includes at least one of the following beneficial technical effects:
[0019] Water is discharged through the nozzle, and then the milling mechanism is started, and then the road surface that needs maintenance is worked on to achieve the purpose of milling; such a setting can reduce the probability of generating a large amount of dust during milling, and the nozzle is set at an angle to clean the milling mechanism, thereby reducing the adsorption of asphalt materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;
[0021] Figure 2 yes Figure 1 Cross-sectional view of the middle AA section;
[0022] Figure 3 It is a schematic diagram of the cleaning mechanism structure.
[0023] Explanation of the accompanying drawings: 1. body; 2. dust removal mechanism; 21. water tank; 22. water pump; 23. water pipe; 24. nozzle; 25. dust suction assembly; 251. dust collector; 252. sedimentation box; 2521. air outlet; 253. dust suction pipe; 3. milling mechanism; 31. milling cutter; 32. first motor; 33. support frame; 34. rotating shaft; 35. lifting assembly; 351. hydraulic cylinder; 352. slide rail; 353. slider; 4. cleaning mechanism; 41. second motor; 42. screw; 43. support block; 44. cleaning brush; 5. conveying mechanism. DETAILED DESCRIPTION
[0024] The following is combined with Figure 1-Figure 3 The utility model is described in further detail.
[0025] The utility model embodiment discloses a road bridge asphalt pavement maintenance milling equipment. Figure 1 A road bridge asphalt pavement maintenance milling equipment mainly includes a vehicle body 1, a dust removal mechanism 2, a milling mechanism 3, a cleaning mechanism 4 and a conveying mechanism 5. The dust removal mechanism 2 is bolted to the vehicle body 1 to reduce dust generated during milling. The milling mechanism 3 is connected to the vehicle body 1 for milling the road surface. The cleaning mechanism 4 is fixedly connected to the vehicle body 1 for cleaning the milling mechanism 3. One end of the conveying mechanism 5 is connected to the bottom end of the vehicle body 1 for conveying gravel after milling.
[0026] See attached Figure 1 and Figure 2 The milling mechanism 3 includes a milling cutter 31, a first motor 32, a support frame 33, a rotating shaft 34 and a lifting assembly 35. The lifting assembly 35 includes a hydraulic cylinder 351, a slide rail 352 and a slider 353. The support frame 33 is bolted to the slider 353. The first motor 32 is bolted to the support frame 33. The rotating shaft 34 is rotatably connected to the vehicle body 1. The rotating shaft 34 is coaxially connected to the output end of the first motor 32. The milling cutter 31 is rotatably connected to the rotating shaft 34. The hydraulic cylinder 351 and the slide rail 352 are respectively bolted to the vehicle body 1. The slider 353 is slidably connected to the slide rail 352. The slider 353 abuts against the output shaft of the hydraulic cylinder 351.
[0027] See attached Figure 1 and Figure 2 The dust removal mechanism 2 includes a water tank 21, a water pump 22, a water pipe 23, a nozzle 24 and a dust suction component. The dust suction component includes a dust collector 251 and a sedimentation box 252. The water tank 21 and the water pump 22 are both bolted to the vehicle body 1. The water pipe 23 is connected to the water tank 21 and the water pump 22. The nozzle 24 is connected to the water pipe 23. The nozzle 24 is tilted. The dust collector 251 is fixedly connected to the support frame 33. The sedimentation box 252 is bolted to the vehicle body 1. A plurality of air outlet holes 2521 are provided on the sedimentation box 252. A dust suction pipe 253 is connected to the dust collector 251 and the sedimentation box 252.
[0028] During the asphalt pavement maintenance process, the water pump 22 is first started to pump the water in the water tank 21 into the water pipe 23, and the water is discharged through the nozzle 24 so that the water is sprinkled on the ground and the milling cutter 31, which can reduce the probability of generating a large amount of dust during milling and then drifting into the air; then the first motor 32 is driven to drive the rotating shaft 34 to drive the milling cutter 31 to rotate on the support frame 33, and then the slider 353 is driven by the hydraulic cylinder 351 to slide on the slide rail 352, thereby driving the support frame 33 to drive the milling cutter 31 to slide on the vehicle body 1; when the milling cutter 31 needs to work, the hydraulic cylinder 351 drives the milling cutter 31 between the ground and the ground. The support is dropped with a constant distance, so that the support frame 33 drives the first motor 32, the rotating shaft 34 and the milling cutter 31 to slide downward, and the old road surface is excavated and renovated; when the nozzle 24 fails to completely wet the road surface, a small amount of dust may be generated. Under the action of the vacuum cleaner 251, a small amount of dust is sucked into the vacuum pipe 253, and then the dust enters the bottom of the sedimentation box. The internal pressure of the sedimentation box increases, and the gas is discharged from the air outlet 2521, further improving the dust removal effect; the gravel on the asphalt road surface is transported to the outlet end of the conveying mechanism 5 through the conveying mechanism 5, and then the cut material can be transported to the receiving vehicle for recovery.
[0029] See attached Figure 3 The cleaning mechanism 4 includes a second motor 41, a lead screw 42 and a support block 43. The second motor 41 is bolted to the vehicle body 1. The lead screw 42 is rotatably connected to the vehicle body 1. The lead screw 42 is coaxially connected to the output shaft of the second motor 41. The lead screw 42 is threadedly connected to the support block 43. A cleaning brush 44 is also bolted to the support block 43.
[0030] When the milling operation is completed, the hydraulic cylinder 351 is used to drive the milling cutter 31 to move upward until it reaches the optimal cleaning position of the milling cutter 31, and then the second motor 41 is used to drive the lead screw 42 to rotate on the vehicle body 1, thereby driving the support block 43 to slide on the vehicle body 1, so that the cleaning brush 44 moves. During the movement of the cleaning brush 44, the asphalt material that is easily adhered to the surface of the milling cutter 31 is cleaned, thereby reducing the probability of sticky asphalt material being adsorbed on the surface of the milling cutter 31, thereby reducing the labor intensity of manual labor and improving the cleaning effect.
[0031] The implementation principle of the milling equipment for asphalt pavement maintenance of roads and bridges according to the embodiment of the utility model is as follows: during the asphalt pavement maintenance process, the water pump 22 is first started to pump the water in the water tank 21 into the water pipe 23, and the water is discharged through the nozzle 24 so that the water is sprinkled on the ground and the milling cutter 31, which can reduce the probability of generating a large amount of dust during milling and then drifting into the air; then the first motor 32 is driven to drive the rotating shaft 34 to drive the milling cutter 31 to rotate on the support frame 33, and then the slider 353 is driven by the hydraulic cylinder 351 to slide on the slide rail 352, thereby driving the support frame 33 to drive the milling cutter 31 to slide on the vehicle body 1; when the milling cutter 31 needs to work, the hydraulic cylinder 351 drives the distance between the milling cutter 31 and the ground to keep constant and drop the support, thereby causing the support frame 33 to drive the first motor 32, the rotating shaft 34 and the milling cutter 31 to slide downward, thereby excavating and renovating the old road surface; when the nozzle 24 fails to work, the hydraulic cylinder 351 drives the milling cutter 31 to keep a constant distance from the ground ... When the road surface is completely wet, a small amount of dust may be generated. Under the action of the vacuum cleaner 251, a small amount of dust is sucked into the vacuum pipe 253, and then the dust enters the bottom of the sedimentation box. The internal pressure of the sedimentation box increases, and the gas is discharged from the air outlet 2521, further improving the dust removal effect; the gravel on the asphalt road surface is transported to the outlet end of the conveying mechanism 5 through the conveying mechanism 5, and then the cut material can be transported to the receiving vehicle for recycling; when the milling operation is completed, the hydraulic cylinder 351 is driven, and the cylinder output shaft retracts, so that the milling cutter 31 moves upward until it reaches the optimal cleaning position of the milling cutter 31, and then, driven by the second motor 41, the lead screw 42 rotates on the vehicle body 1, thereby driving the support block 43 to slide on the vehicle body 1, so that the cleaning brush 44 moves, and during the movement of the cleaning brush 44, the asphalt material that is easily adhered to the surface of the milling cutter 31 is cleaned, thereby reducing the probability of sticky asphalt material adsorbed on the surface of the milling cutter 31.
[0032] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A road bridge asphalt pavement maintenance milling equipment, characterized by: The vehicle comprises a vehicle body (1), a dust removal mechanism (2) and a milling mechanism (3), wherein the milling mechanism (3) is arranged on the vehicle body (1), the dust removal mechanism (2) comprises a water tank (21), a water pump (22), a water pipe (23), a nozzle (24) and a dust suction assembly, the water tank (21) and the water pump (22) are both connected to the vehicle body (1), the water pipe (23) is connected to the water tank (21) and the water pump (22), the nozzle (24) is connected to the water pipe (23), and the nozzle (24) is arranged at an angle; The dust collection assembly comprises a dust collector (251) and a sedimentation box (252); the dust collector (251) is arranged at the bottom of the vehicle body (1); the sedimentation box (252) is arranged on the vehicle body (1); a plurality of air outlet holes (2521) are provided on the sedimentation box (252); and a dust collection pipe (253) is connected between the dust collector (251) and the sedimentation box (252).
2. The road bridge asphalt pavement maintenance milling equipment according to claim 1 is characterized by: The milling mechanism (3) comprises a milling cutter (31), a first motor (32), a support frame (33), a rotating shaft (34) and a lifting assembly (35); the support frame (33) is connected to the lifting assembly (35); the first motor (32) is arranged on the support frame (33); the rotating shaft (34) is rotatably connected to the vehicle body (1); the rotating shaft (34) is coaxially connected to an output end of the first motor (32); the milling cutter (31) is rotatably connected to the rotating shaft (34); and the dust collector (251) is fixedly connected to the support frame (33).
3. The road bridge asphalt pavement maintenance milling equipment according to claim 2 is characterized by: The lifting assembly (35) comprises a hydraulic cylinder (351), a slide rail (352) and a slider (353); the hydraulic cylinder (351) and the slide rail (352) are respectively arranged on the vehicle body (1); the slider (353) is slidably connected to the slide rail (352); and the slider (353) abuts against an output shaft of the hydraulic cylinder (351).
4. A road bridge asphalt pavement maintenance milling equipment according to any one of claims 1 to 3, characterized in that: The vehicle also comprises a cleaning mechanism (4), the cleaning mechanism (4) comprising a second motor (41), a lead screw (42) and a support block (43), the second motor (41) being arranged on the vehicle body (1), the lead screw (42) being rotatably connected to the vehicle body (1), the lead screw (42) being coaxially connected to an output shaft of the second motor (41), the lead screw (42) being threadedly connected to the support block (43), and a cleaning brush (44) being further arranged on the support block (43).
5. The road bridge asphalt pavement maintenance milling equipment according to claim 1, characterized in that: The vehicle body (1) is also provided with a conveying mechanism (5), one end of the conveying mechanism (5) being connected to the bottom end of the vehicle body (1).