Air inlet device with self-cleaning type filtering air compressor
By designing an air intake device with a self -cleansing aircraft, using the servo motor to drive the gear set and the thread rod to achieve automatic cleaning, solving the problem of disturbing airflow and friction loss in the existing technology, extending the life span of the filter board And improve air quality and compressor performance.
Patent Information
- Application Number
- CN202420895765.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The dust removal brushes of existing air compressors may interfere with the air flow during operation, resulting in unstable air flow or vortex, and continuous friction loss aggravates the damage to the filter, affecting the air quality and compressor performance.
A air intake device with a self -cleaning filter aircraft is designed. The servo motor drives the gear set and the thread rod through the servo motor to achieve automatic cleaning on the surface of the filter plate, reducing the interference of the airflow and reducing friction loss.
Realize the interference and friction loss of airflow when cleaning the filter plate, extend the service life of the filter board, and improve the quality of the air and the performance of the compressor.
Smart Images

Figure CN222415156U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of air compressors and relates to an air intake device of a self-cleaning filtering air compressor. Background Art
[0002] An air compressor is a machine used to compress gas, increase gas pressure or transport gas, and an air filter device is often installed at the air inlet of the compressor head of the air compressor to intercept and filter dust and other impurities in the air to extend the service life of the compressor head. The existing utility model patent with patent number CN219605679U, a centrifugal air compressor includes an air compressor cabinet, the interior of the air compressor cabinet is fixedly connected to a centrifugal air compressor, one side of the centrifugal air compressor is fixedly connected to an air inlet funnel, the top of one side of the centrifugal air compressor is fixedly connected to an air outlet, one side of the air compressor cabinet is provided with an air inlet, the air inlet is fixedly connected to a filter, the interior of the air inlet funnel is rotatably connected to an air collecting fan, one end of the rotating shaft of the air collecting fan is fixedly connected to a dust removal brush, both sides of the bottom of the centrifugal air compressor are fixedly connected to a support seat, and both sides of the bottom of the support seat are fixedly connected to support rods.
[0003] The prior art has the following technical defects:
[0004] In the above-mentioned centrifugal air compressor, the dust removal brush rotates synchronously with the air collecting fan. Although it has the effect of continuously cleaning the dust and lint attached to the outer surface of the filter, when the air compressor is running, the continuous rotation of the dust removal brush may interfere with the airflow, causing unstable airflow or generating vortices, affecting the smoothness of the airflow in the intake duct. In addition, the dust removal brush is in continuous contact with the outer surface of the filter, which can easily cause friction loss, aggravate the damage of the filter, and cause impurities to enter the intake duct, affecting the air quality and the performance of the compressor. Utility Model Content
[0005] The technical problem to be solved by the utility model is: to overcome the shortcomings of the prior art and to provide an air intake device with a self-cleaning filter air compressor, which can reduce the interference of components such as dust removal brushes on the airflow, and the friction loss caused by the dust removal brush continuously cleaning the filter plate.
[0006] The utility model discloses an air intake device with a self-cleaning filtering air compressor, comprising an air intake pipe, a filter plate is arranged in the air intake pipe, a branch pipe is connected to the bottom side of the air intake pipe near the filter plate, a pipe cover is installed at the bottom of the branch pipe, a transmission rod is rotatably connected at the center of the pipe cover, a first gear is fixedly connected to the lower part of the transmission rod, the first gear is meshingly connected to the second gear, the second gear is connected to a servo motor, a threaded rod and a sliding rod are movably connected in the transmission rod, the threaded rod is threadedly connected to the inside of the transmission rod, the sliding rod is arranged at the top of the threaded rod and is slidably connected to the inside of the transmission rod, a baffle is rotatably connected to the top of the sliding rod, a bevel gear set is arranged on the sliding rod, the bevel gear set is fixedly connected to the second connecting rod, the end of the second connecting rod is fixedly connected to the first brush plate, the middle part of the second connecting rod is rotatably connected to the first connecting rod, and the first connecting rod is fixedly connected to the baffle.
[0007] Working process or working principle:
[0008] When cleaning the filter plate, rotate the threaded rod to push the slide rod to move upward in the transmission rod until the baffle contacts the intake pipe, and the baffle diameter directly fits the inner diameter of the branch pipe. At this time, the second connecting rod is opposite to the center point of the filter plate, and the transmission rod cannot rotate under the restriction of the gear set and the output end of the servo motor. Start the servo motor, and drive the transmission rod to rotate through the meshing of the gear set, and then drive the second connecting rod to rotate synchronously through the bevel gear set. The surface of one side of the filter plate is cleaned by the first brush plate, and the dust device attached to the surface of the filter plate is brushed to achieve the effect of automatic cleaning. After cleaning, turn off the servo motor and reverse the threaded rod to reset the slide rod. During the resetting process, the baffle will block the inside of one end of the branch pipe to reduce the airflow entering the inside of the branch pipe, which can reduce the interference of the relative components such as the filter plate set on the airflow, and reduce the friction loss generated when the first brush plate continuously cleans the filter plate, so that subsequent personnel can replace the filter plate according to its specified service life, reduce the shortening of the life due to friction loss, and cause the filter plate to be damaged in advance, resulting in the harm caused by impurities entering the intake pipe.
[0009] The outer wall of the branch pipe and the outer wall of the pipe cover are both provided with pipe threads, the branch pipe and the pipe cover are connected by a threaded ring, a plurality of groups of plug rods are fixed around the edge of the branch pipe, and the end face of the branch pipe is provided with slots corresponding to the plug rods one by one. The disassembly work between the branch pipe and the pipe cover can be completed by completely rotating the threaded ring onto the outer wall of the branch pipe, so as to facilitate the cleaning of impurities stored inside the branch pipe. At the same time, the plug-in method of the plug rod in conjunction with the slot can reduce the phenomenon of random rotation between the pipe cover and the branch pipe, so as to improve the stability of the device.
[0010] A second cleaning brush is installed on the outer wall of the transmission rod, and a third connecting rod is fixedly connected to one side of the inside of the branch pipe. The second cleaning brush can be used to clean the inner wall of the branch pipe to reduce the subsequent attachment of dust and impurities to the inner wall of the branch pipe. During the rotation of the second cleaning brush, the brush end contacts the third connecting rod for elastic deformation. During the deformation process, impurities attached to the brush end are detached, thereby improving the cleanliness of the second cleaning brush and improving its cleaning effect.
[0011] An elastic cloth is fixedly connected to the baffle, and the other end of the elastic cloth extends to the middle of the branch pipe and is fixedly connected thereto. The elastic cloth can block and limit the smoke and dust generated during cleaning, thereby reducing the dispersion of dust inside the intake pipe and causing subsequent secondary pollution, thereby improving the cleaning effect of the filter plate each time and the use cycle after cleaning.
[0012] A guide plate is installed at one end of the pipe cover. The guide plate is shaped as a central protrusion. Impurities that fall onto the end surface of the pipe cover can slide down through the guide plate, so that the impurities can be quickly processed later.
[0013] A rotating block is installed at the end of the threaded rod, and the outer wall of the rotating block is provided with anti-skid patterns. The rotating block can facilitate personnel to rotate the threaded rod, and the setting of the anti-skid patterns can increase the friction between the rotating block surface and the hand, reducing the occurrence of slipping.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model only needs to rotate the threaded rod forward to start the servo motor to automatically clean the surface of one side of the filter plate, and reverse the threaded rod to reset the relative cleaning component to the inside of the branch pipe, so as to reduce the interference of the relative elements such as the filter plate on the airflow, and the friction loss caused by the first brush plate continuously cleaning the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.
[0017] Figure 2 It is a cross-sectional view of an embodiment of the utility model.
[0018] Figure 3 This is a schematic diagram of the connection between the pipe covers of one embodiment of the utility model.
[0019] Figure 4 It is a cross-sectional view of an air intake pipe according to an embodiment of the utility model.
[0020] In the figure: 1. air intake pipe; 2. branch pipe; 3. filter plate; 4. pipe cover; 5. servo motor; 6. first gear; 7. second gear; 8. transmission rod; 9. threaded rod; 10. slide rod; 11. bevel gear set; 12. first connecting rod; 13. second connecting rod; 14. first brush plate; 15. pipe thread; 16. threaded ring; 17. insert rod; 18. second cleaning brush; 19. third connecting rod; 20. elastic cloth; 21. guide plate; 22. rotating block; 23. baffle. DETAILED DESCRIPTION
[0021] Example 1
[0022] like Figure 1 to Figure 4As shown, the air intake device with a self-cleaning filter air compressor described in the utility model includes an air intake pipe 1, a filter plate 3 is arranged in the air intake pipe 1, a branch pipe 2 is connected to the bottom side of the air intake pipe 1 near the filter plate 3, a pipe cover 4 is installed at the bottom of the branch pipe 2, a transmission rod 8 is rotatably connected at the center of the pipe cover 4, a first gear 6 is fixedly connected to the lower part of the transmission rod 8, the first gear 6 is meshingly connected to the second gear 7, the second gear 7 is connected to the servo motor 5, a threaded rod 9 and a slide rod 10 are movably connected in the transmission rod 8, the threaded rod 9 is threadedly connected to the inside of the transmission rod 8, the slide rod 10 is arranged on the top of the threaded rod 9 and is slidably connected to the inside of the transmission rod 8, a baffle 23 is rotatably connected to the top of the slide rod 10, and a bevel gear set 11 is arranged on the slide rod 10 , the bevel gear set 11 is fixedly connected with the second connecting rod 13, the end of the second connecting rod 13 is fixedly connected with the first brush plate 14, the middle of the second connecting rod 13 is rotatably connected with the first connecting rod 12, and the first connecting rod 12 is fixedly connected with the baffle 23; the outer wall of the branch pipe 2 and the outer wall of the pipe cover 4 are both provided with pipe threads 15, the branch pipe 2 and the pipe cover 4 are connected by a threaded ring 16, and multiple groups of plug rods 17 are fixedly connected around the edge of the branch pipe 2. The end surface of the branch pipe 2 is provided with a slot corresponding to the plug rod 17. By completely rotating the threaded ring 16 to the outer wall of the branch pipe 2, the disassembly work between the branch pipe 2 and the pipe cover 4 can be completed, so as to facilitate the cleaning of impurities stored in the branch pipe 2, and at the same time, the plug rod 17 cooperates with the insertion of the slot The method can reduce the phenomenon of random rotation between the pipe cover 4 and the branch pipe 2, so as to improve the stability of the device; the outer wall of the transmission rod 8 is installed with a second cleaning brush 18, and a third connecting rod 19 is fixedly connected to one side of the inner side of the branch pipe 2. The inner wall of the branch pipe 2 can be cleaned by the second cleaning brush 18 to reduce the subsequent attachment of dust and impurities to the inner wall of the branch pipe 2. During the rotation of the second cleaning brush 18, the brush end contacts the third connecting rod 19 for elastic deformation. During the deformation process, the impurities attached to the brush end are separated to improve the cleanliness of the second cleaning brush 18 and improve its cleaning effect; the baffle 23 is fixedly connected with an elastic cloth 20, and the other end of the elastic cloth 20 extends to the middle of the branch pipe 2 and is fixedly connected thereto. Then, the smoke and dust generated during cleaning can be blocked and limited by the elastic cloth 20, so as to reduce the dust from being scattered around inside the intake pipe 1 and causing subsequent secondary pollution, so as to improve the cleaning effect of the filter plate 3 each time and the service life after cleaning; a guide plate 21 is installed at one end of the pipe cover 4, and the guide plate 21 is shaped as a central protrusion. The impurities falling on the end face of the pipe cover 4 can be made to slide down through the guide plate 21, so as to facilitate the subsequent rapid processing of the impurities; a rotating block 22 is installed at the end of the threaded rod 9, and the outer wall of the rotating block 22 is provided with anti-slip grooves. The rotating block 22 can facilitate personnel to rotate the threaded rod 9, and the setting of the anti-slip grooves can increase the friction between the surface of the rotating block 22 and the hand, thereby reducing the occurrence of slipping.
[0023] Working process or working principle:
[0024] When cleaning the filter plate 3, the threaded rod 9 is rotated to push the sliding rod 10 to move upward in the transmission rod 8 until the baffle 23 contacts the intake pipe 1, and the diameter of the baffle 23 directly fits the inner diameter of the branch pipe 2. At this time, the second connecting rod 13 is opposite to the center point of the filter plate 3, and the transmission rod 8 cannot rotate due to the restriction of the gear set and the output end of the servo motor 5. The servo motor 5 is started, and the transmission rod 8 is driven to rotate through the meshing of the gear set, and then the second connecting rod 13 is driven to rotate synchronously through the bevel gear set 11. The surface of one side of the filter plate 3 is cleaned by the first brush plate 14, and the dust device attached to the surface of the filter plate 3 is cleaned. To achieve the effect of automatic cleaning, after cleaning is completed, turn off the servo motor 5 and reverse the threaded rod 9 to reset the slide rod 10. During the resetting process, the baffle 23 will block the inside of one end of the branch pipe 2, reducing the airflow entering the branch pipe 2. It can reduce the interference of relative components such as the filter plate 3 on the airflow, and reduce the friction loss caused by the first brush plate 14 continuously cleaning the filter plate 3, so that subsequent personnel can replace the filter plate 3 according to its specified service life, reduce the shortening of the service life due to friction loss, and cause the filter plate 3 to be damaged in advance, causing impurities to enter the intake pipe 1 and bring harm.
[0025] The utility model only needs to rotate the threaded rod 9 forward and start the servo motor 5 to automatically clean the surface of one side of the filter plate 3, and reverse the threaded rod 9 to reset the relative cleaning component to the inside of the branch pipe 2, so as to reduce the interference of the relative elements such as the filter plate 3 on the airflow, and the friction loss caused by the first brush plate 14 continuously cleaning the filter plate 3.
[0026] The description of the direction and relative position relationship of the structure in the present invention, such as the description of front, back, left, right, up, and down, does not constitute a limitation of the present invention, but is only for the convenience of description.
Claims
1. An air intake device with a self-cleaning filter air compressor, characterized in that: The invention comprises an air intake pipe (1), wherein a filter plate (3) is arranged inside the air intake pipe (1), a branch pipe (2) is connected to the bottom of the air intake pipe (1) near the filter plate (3), a pipe cover (4) is installed at the bottom of the branch pipe (2), a transmission rod (8) is rotatably connected to the center of the pipe cover (4), a first gear (6) is fixedly connected to the lower part of the transmission rod (8), the first gear (6) is meshingly connected to the second gear (7), the second gear (7) is connected to the servo motor (5), a threaded rod (9) and a sliding rod (10) are movably connected inside the transmission rod (8), the threaded rod (9) and the transmission rod (10) are rotatably connected to each other, and the threaded rod (9) and the transmission rod (10) are rotatably connected to each other. The movable rod (8) is internally threadedly connected, the sliding rod (10) is arranged at the top of the threaded rod (9) and is slidably connected to the inside of the transmission rod (8), the top of the sliding rod (10) is rotatably connected to a baffle (23), the sliding rod (10) is provided with a bevel gear set (11), the bevel gear set (11) is fixedly connected to a second connecting rod (13), the end of the second connecting rod (13) is fixedly connected to a first brush plate (14), the middle of the second connecting rod (13) is rotatably connected to the first connecting rod (12), and the first connecting rod (12) is fixedly connected to the baffle (23).
2. The air intake device with a self-cleaning filter air compressor according to claim 1, characterized in that: The outer wall of the branch pipe (2) and the outer wall of the pipe cover (4) are both provided with pipe threads (15), the branch pipe (2) and the pipe cover (4) are connected via a threaded ring (16), a plurality of groups of plug rods (17) are fixedly connected around the edge of the branch pipe (2), and the end surface of the branch pipe (2) is provided with slots corresponding to the plug rods (17) one by one.
3. The air intake device of the self-cleaning filter air compressor according to claim 2, characterized in that: A second cleaning brush (18) is installed on the outer wall of the transmission rod (8), and a third connecting rod (19) is fixedly connected to one side of the inside of the branch pipe (2).
4. The air intake device of the self-cleaning filter air compressor according to claim 3, characterized in that: The baffle (23) is fixedly connected with an elastic cloth (20), and the other end of the elastic cloth (20) extends to the middle of the branch pipe (2) and is fixedly connected thereto.
5. The air intake device of the self-cleaning filter air compressor according to any one of claims 1 to 4, characterized in that: A guide plate (21) is installed at one end of the pipe cover (4), and the guide plate (21) is shaped as a central protrusion.
6. The air intake device of the self-cleaning filter air compressor according to claim 5, characterized in that: A rotating block (22) is installed at the end of the threaded rod (9), and the outer wall of the rotating block (22) is provided with anti-slip grooves.
Citation Information
Patent Citations
Centrifugal air compressor
CN219605679U