Shaft-mounted helical-tooth hard-tooth-surface speed reducer

By designing lubricating oil boxes and oil pipe structures in the axial slashing teeth hard tooth reducer, the problem of fixing the lubricating oil falling point and difficulty controlling dosage are solved, and the uniform landing point and quantitative output of the lubricating oil have Lubrication effect.

CN222415917UActive Publication Date: 2025-01-28ZHONGJINGCHENG (JIAOZUO) ENERGY EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421491813.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-01-28
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The lubricant is fixed at the landing point of the transmission group, which is not conducive to uniform lubrication, and the lubricant dose is difficult to control, which may lead to excessive output and increase oil agitation, resulting in foam reducing lubrication effect.

Method used

Design a shaft -loaded diagonal tooth hard tooth surface reducer, using lubricating oil boxes and oil pipe structures. By setting multiple oil -resistant parts and quantitative boxes at the bottom of the lubricant box, the three -way hole structure and lifting of the oil pipes are combined with the oil pipes The design of the board realizes the adjustment and quantitative output of the lubricant falling point.

Benefits of technology

By adjusting the position of the oil pipe, the uniform falling point of lubricating oil is ensured, and the problem of excessive output of lubricating oil is avoided, which improves the lubrication effect and reduces the production of foam.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222415917U_ABST
Patent Text Reader

Abstract

A lubricating mechanism comprises a lubricating oil box, the inner wall of the bottom of the lubricating oil box is fixedly connected with a plurality of oil blocking pieces, all the oil blocking pieces are arranged in the length direction of the lubricating oil box, the two ends of the surface of each oil blocking piece are each provided with a lower oil hole, and the lower oil holes are communicated with the lubricating oil box. A quantitative box is fixedly installed at the bottom of the lubricating oil box and located on the outer side of each oil blocking piece, an oil outlet pipe is connected to the inner wall of the middle of each quantitative box in a penetrating mode, the lower end of each oil outlet pipe penetrates out of the corresponding quantitative box, one end of the side wall of each oil outlet pipe is fixedly connected with a second spring, and the top end of each second spring is fixedly connected with the bottom of the outer wall of the corresponding quantitative box; the outer wall of the upper end of the oil outlet pipe is in sliding connection with the inner wall of the oil blocking piece, the top end of the oil outlet pipe penetrates into the lubricating oil box, the lubricating oil can be output through the oil outlet pipe by pressing the lower pressing plate above the lubricating oil, the lower oil hole is plugged through the closing plug, and the oil outlet pipe can only output the lubricating oil accumulated in the quantitative box.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to a shaft-mounted helical gear hardened gear surface reducer. Background Art

[0002] The shaft-mounted helical hardened gear reducer is a commonly used transmission device, usually composed of two or more gears, whose gear axes are not parallel and the inclination angle is adjustable, which helps to reduce the interaction between gears and reduce noise and vibration. This type of reducer is usually used in industrial equipment that requires high precision and high torque transmission, such as machinery manufacturing, aerospace and automotive industries.

[0003] The Chinese patent discloses a shaft-mounted helical gear hardened surface reducer (publication number: CN212839286U), which introduces lubricating oil into the lubricating oil box through a feed pipe, and by turning the adjusting knob, the threaded rod moves up along the threaded hole, so that the rubber plug enters the lubricating oil box, and then the lubricating oil in the lubricating oil box falls on the helical gear of the helical gear transmission group, which further facilitates the lubrication of the helical gear of the helical gear transmission group. However, the device still has the following problems:

[0004] When the lubricating oil is output, the landing point of the lubricating oil is fixed at the transmission group, which is not conducive to uniform lubrication of the internal components of the transmission group. In addition, when lubricating the transmission group, the dosage of the lubricating oil is not easy to control. Excessive dosage of the lubricating oil may increase the agitation of the oil, and the lubricating oil is easy to produce foam to reduce the lubrication effect. Utility Model Content

[0005] The technical problems to be solved by the utility model are as follows: the landing point of the lubricating oil in the transmission group is fixed, which is not conducive to uniform lubrication of the internal components of the transmission group. In addition, when lubricating the transmission group, the dosage of the lubricating oil is not easy to control. Too much lubricating oil dosage may increase the agitation of the oil, and the lubricating oil is prone to produce foam, which reduces the lubrication effect.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] A shaft-mounted helical hardened gear reducer comprises a reducer body, a lubrication mechanism is arranged inside the reducer body, and the reducer body comprises a gear transmission group;

[0008] Also includes:

[0009] Wherein, the lubricating mechanism comprises a lubricating oil box, the bottom inner wall of the lubricating oil box is fixedly connected with a plurality of oil baffles, all of which are arranged along the length direction of the lubricating oil box, and both ends of the surface of each of the oil baffles are provided with lower oil holes;

[0010] A quantitative box is fixedly installed at the bottom of the lubricating oil box and on the outside of each oil baffle, and an oil outlet pipe is connected through the middle inner wall of each quantitative box. The lower end of the oil outlet pipe passes through the quantitative box and a spring 2 is fixedly connected to one end of the side wall, and the top end of the spring 2 is fixedly connected to the bottom of the outer wall of the quantitative box;

[0011] The outer wall of the upper end of the oil outlet pipe is slidably connected to the inner wall of the oil blocking member, and the top end of the oil outlet pipe penetrates into the interior of the lubricating oil box.

[0012] As a further solution of the utility model: a three-way hole is opened in the middle of the inner wall of the oil outlet pipe, the top of the three-way hole is located on the inner side of the oil baffle, the bottom of the three-way hole extends to the bottom end of the oil outlet pipe, and the interior of the three-way hole can be connected with the inner side of the metering box.

[0013] As a further solution of the utility model: the top of each oil outlet pipe is fixedly connected with a lifting plate, the bottom of the lifting plate and above each lower oil hole is fixedly connected with a closing plug, and the outer wall of the closing plug is snap-connected with the inner wall of the lower oil hole.

[0014] As a further solution of the utility model: a connecting plate is fixedly connected between the outer walls of adjacent lifting plates, a lower pressure plate is fixedly installed on the top of the connecting plate, the upper end of the lower pressure plate passes through a lubricating oil box, one end of the top of the lubricating oil box is fixedly connected with an oil filling port, and the inner wall of the oil filling port is threadedly connected with a sealing plug.

[0015] As a further solution of the utility model: a baffle is fixedly connected to the lower end of the outer wall of the lubricating oil box, a rack is fixedly connected to one side of the outer wall of the baffle, and the overall length direction of the rack is consistent with the length direction of the baffle.

[0016] As a further solution of the utility model: the reducer body also includes a protective shell, a movable groove is opened in the middle of the top of the protective shell, the inner side of the movable groove is slidably connected to the lubricating oil box, and the inner wall of the protective shell is rotatably connected to the lubricating oil box.

[0017] As a further solution of the utility model: the inner walls of the protective shell are slidably connected to the baffle on both sides, the outer wall of the protective shell is fixedly connected with a connecting sleeve above the rack, the inner wall of the connecting sleeve is slidably connected with a lifting rod, the bottom of the lifting rod is fixedly connected with a tooth block, the bottom end of the tooth block passes through the connecting sleeve downward, and the bottom of the tooth block is engaged with the rack, and the outer wall sleeve of the lower end of the lifting rod is provided with a spring.

[0018] Beneficial effects of the utility model:

[0019] (1) The utility model arranges a lubricating oil box in the movable groove of the protective shell, and arranges a plurality of oil outlet pipes at the bottom of the lubricating oil box to lubricate the transmission group below. The lubricating oil box can move horizontally in the movable groove, so as to adjust the position of the oil outlet pipes, thereby adjusting the lubricating oil landing point and ensuring the uniformity of the lubricating oil on the transmission group;

[0020] (2) The lubricating oil can be output through the oil outlet pipe by pressing down the lower pressure plate above the lubricating oil. During this period, the lower oil hole is blocked by a closing plug, and the oil outlet pipe can only output the lubricating oil accumulated in the metering box, thereby avoiding the situation where too much lubricating oil is output at one time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The utility model is further described below in conjunction with the accompanying drawings.

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the internal structure of the connecting sleeve in the utility model;

[0024] Figure 3 This is a schematic diagram of the internal structure of the lubricating oil box in the utility model;

[0025] Figure 4 yes Figure 3 A schematic diagram of the enlarged structure of region A;

[0026] Figure 5 It is a schematic diagram of the internal structure of the oil outlet pipe in the utility model.

[0027] In the figure: 1. reducer body; 101. protective shell; 102. gear transmission group; 103. movable groove; 104. connecting sleeve; 105. lifting rod; 106. spring one; 107. tooth block; 2. lubrication mechanism; 201. lubricating oil box; 202. baffle; 203. rack; 204. oil filling port; 205. sealing plug; 206. oil baffle; 207. lower oil hole; 208. metering box; 209. spring two; 210. oil outlet pipe; 211. three-way hole; 212. lifting plate; 213. closing plug; 214. connecting plate; 215. lower pressure plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] like Figure 1-5 As shown, a shaft-mounted helical hard-toothed reducer includes a reducer body 1, a lubrication mechanism 2 is arranged inside the reducer body 1, and the reducer body 1 includes a gear transmission group 102; it also includes: wherein the lubrication mechanism 2 includes a lubricating oil box 201, and a plurality of oil baffles 206 are fixedly connected to the bottom inner wall of the lubricating oil box 201, and all the oil baffles 206 are arranged along the length direction of the lubricating oil box 201, and lower oil holes 207 are opened at both ends of the surface of each oil baffle 206; wherein a quantitative box 208 is fixedly installed at the bottom of the lubricating oil box 201 and on the outside of each oil baffle 206, and the middle inner wall of each quantitative box 208 An oil outlet pipe 210 is connected through them, the lower end of the oil outlet pipe 210 passes through the metering box 208 and one end of the side wall is fixedly connected to a spring 209, the top of the spring 209 is fixedly connected to the bottom of the outer wall of the metering box 208; wherein, the outer wall of the upper end of the oil outlet pipe 210 is slidably connected to the inner wall of the oil baffle 206, and the top of the oil outlet pipe 210 passes into the interior of the lubricating oil box 201, and a three-way hole 211 is opened in the middle of the inner wall of the oil outlet pipe 210, the top of the three-way hole 211 is located on the inner side of the oil baffle 206, the bottom end of the three-way hole 211 extends to the bottom end of the oil outlet pipe 210, and the inside of the three-way hole 211 can be connected with the inner side of the metering box 208, such as Figure 3-Figure 4 As shown, the spring 2 pushes the oil outlet pipe 210 upward, so that the upper end of the three-way hole 211 is blocked by the oil blocking member 206, and the lubricating oil enters the interior of the quantitative box 208 through the lower oil hole 207;

[0030] The top of each oil outlet pipe 210 is fixedly connected to a lifting plate 212, and the bottom of the lifting plate 212 and above each lower oil hole 207 are fixedly connected to a closing plug 213, and the outer wall of the closing plug 213 is snap-fitted and connected to the inner wall of the lower oil hole 207. Figure 3-Figure 4 As shown, after the closing plug 213 blocks the lower oil hole 207, the lubricating oil cannot be added inside the quantitative 208;

[0031] A connecting plate 214 is fixedly connected between the outer walls of adjacent lifting plates 212, and a lower pressure plate 215 is fixedly installed on the top of the connecting plate 214. The upper end of the lower pressure plate 215 passes through the lubricating oil box 201, and an oil filling port 204 is fixedly connected to one end of the top of the lubricating oil box 201. A sealing plug 205 is threadedly connected to the inner wall of the oil filling port 204. A baffle 202 is fixedly connected to the lower end of the outer wall of the lubricating oil box 201, and a rack 203 is fixedly connected to one side of the outer wall of the baffle 202. The overall length direction of the rack 203 is consistent with the length direction of the baffle 202. Figure 1 As shown, the baffle 202 can prevent dust from falling on the gear transmission group 102 below;

[0032] The reducer body 1 also includes a protective shell 101, a movable groove 103 is opened in the middle of the top of the protective shell 101, the inner side of the movable groove 103 is slidably connected to the lubricating oil box 201, the inner wall of the protective shell 101 and the lower part of the lubricating oil box 201 are rotatably connected with the gear transmission group 102, the inner walls of the protective shell 101 are slidably connected with the baffle 202 on both sides, the outer wall of the protective shell 101 and the upper part of the rack 203 are fixedly connected with a connecting sleeve 104, the inner wall of the connecting sleeve 104 is slidably connected with a lifting rod 105, the bottom of the lifting rod 105 is fixedly connected with a tooth block 107, the bottom end of the tooth block 107 passes through the connecting sleeve 104 downward, and the bottom of the tooth block 107 is engaged with the rack 203, and the outer wall of the lower end of the lifting rod 105 is provided with a spring 106, such as Figure 2 As shown, the spring 106 pushes the tooth block 107 downward to engage with the rack 203 .

[0033] The working principle of this utility model:

[0034] When the device is in use, the sealing plug 205 is screwed out and the lubricating oil is poured into the lubricating oil and 201 through the oil filling port 204. When the lubricating oil needs to be output, the lower pressure plate 215 is pushed downward, and the lifting plate 212 drives the oil outlet pipe 210 to fall in the oil blocking member 206. The closing plug 213 is inserted into the lower oil hole 207 for blocking, and the top of the three-way hole 211 in the oil outlet pipe 210 moves to the bottom of the oil blocking member 206. At this time, the lubricating oil in the metering box 208 can flow into the oil outlet pipe 210 through the top of the three-way hole 211, and then the lubricating oil flows out from the bottom of the three-way hole 211, and the lubricating oil falls above the gear transmission group 102;

[0035] Secondly, when it is necessary to change the landing point of the lubricating oil above the gear transmission group 102, the lifting rod 105 is pulled upward, the tooth block 107 is separated from the rack 203, and the movement of the baffle 202 is unobstructed. The lubricating oil box 201 can move horizontally in the movable groove 102, thereby changing the relative position of the oil outlet pipe 210 and the top of the gear transmission group 102.

[0036] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A shaft-mounted helical hardened gear reducer, comprising a reducer body (1), wherein a lubrication mechanism (2) is arranged inside the reducer body (1), and the reducer body (1) comprises a gear transmission group (102); It is characterized in that Also includes: The lubricating mechanism (2) comprises a lubricating oil box (201), a plurality of oil baffles (206) are fixedly connected to the inner wall of the bottom of the lubricating oil box (201), all of the oil baffles (206) are arranged along the length direction of the lubricating oil box (201), and both ends of the surface of each of the oil baffles (206) are provided with lower oil holes (207); A dosing box (208) is fixedly installed at the bottom of the lubricating oil box (201) and on the outside of each oil blocking member (206); an oil outlet pipe (210) is connected through the middle inner wall of each dosing box (208); the lower end of the oil outlet pipe (210) passes through the dosing box (208) and one end of the side wall is fixedly connected to a second spring (209); the top end of the second spring (209) is fixedly connected to the bottom of the outer wall of the dosing box (208); The outer wall of the upper end of the oil outlet pipe (210) is slidably connected to the inner wall of the oil blocking member (206), and the top end of the oil outlet pipe (210) penetrates into the interior of the lubricating oil box (201).

2. The shaft-mounted helical gear hardened reducer according to claim 1, characterized in that: A three-way hole (211) is provided in the middle of the inner wall of the oil outlet pipe (210), the top of the three-way hole (211) is located on the inner side of the oil blocking member (206), the bottom of the three-way hole (211) extends to the bottom of the oil outlet pipe (210), and the inside of the three-way hole (211) can be connected to the inner side of the metering box (208).

3. The shaft-mounted helical gear hardened reducer according to claim 1, characterized in that: The top of each oil outlet pipe (210) is fixedly connected to a lifting plate (212), and the bottom of the lifting plate (212) and above each lower oil hole (207) is fixedly connected to a closing plug (213), and the outer wall of the closing plug (213) is snap-fitted and connected to the inner wall of the lower oil hole (207).

4. The shaft-mounted helical gear hardened reducer according to claim 3, characterized in that: A connecting plate (214) is fixedly connected between the outer walls of adjacent lifting plates (212), a lower pressure plate (215) is fixedly installed on the top of each connecting plate (214), the upper end of the lower pressure plate (215) passes through the lubricating oil box (201), an oil filling port (204) is fixedly connected to one end of the top of the lubricating oil box (201), and a sealing plug (205) is threadedly connected to the inner wall of the oil filling port (204).

5. The shaft-mounted helical gear hardened reducer according to claim 1, characterized in that: A baffle (202) is fixedly connected to the lower end of the outer wall of the lubricating oil box (201), a rack (203) is fixedly connected to one side of the outer wall of the baffle (202), and the overall length direction of the rack (203) is consistent with the length direction of the baffle (202).

6. The shaft-mounted helical gear hardened reducer according to claim 1, characterized in that: The reducer body (1) also includes a protective shell (101), a movable groove (103) is opened in the middle of the top of the protective shell (101), the inner side of the movable groove (103) is slidably connected to the lubricating oil box (201), and the inner wall of the protective shell (101) and located below the lubricating oil box (201) is rotatably connected to a gear transmission group (102).

7. The shaft-mounted helical gear hardened surface reducer according to claim 6, characterized in that: The inner walls of the protective shell (101) are slidably connected to the baffle (202) on both sides, and the outer wall of the protective shell (101) is fixedly connected with a connecting sleeve (104) located above the rack (203). The inner wall of the connecting sleeve (104) is slidably connected with a lifting rod (105). The bottom of the lifting rod (105) is fixedly connected with a tooth block (107). The bottom end of the tooth block (107) passes through the connecting sleeve (104) downward, and the bottom of the tooth block (107) is snap-fitted and connected with the rack (203). The outer wall of the lower end of the lifting rod (105) is provided with a spring 1 (106).

Citation Information

Patent Citations

  • Shaft-mounted helical tooth hard tooth surface speed reducer

    CN212839286U