Integrated valve block for adsorption type drying device

By designing the integrated valve block, the valve group structure of the adsorption drying device is simplified, the number of thread interfaces is reduced, the traditional device is equipped with complex and difficulty in maintenance, and improved production efficiency and equipment reliability.

CN222416132UActive Publication Date: 2025-01-28SICHUAN OGE GAS EQUIP CO LTD
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Patent Information

Application Number
CN202421210560.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-28
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The valve group of the traditional adsorption drying device has a large external size and many threaded connection interfaces, which leads to large welding workload and cumbersome assembly process, which reduces production efficiency, and increases the risk of pipeline leakage and maintenance difficulty.

Method used

Design an integrated valve block, including the valve group A and valve group B. The connection of the connecting pipe group A with the connecting tube group B is connected to the adsorber group to reduce the number of thread interfaces, simplify the assembly process, and control the flow through the pneumatic valve to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying to achieve drying drying to achieve drying drying to achieve drying dry The output of the air.

Benefits of technology

By reducing the number of threaded interfaces, reducing the welding workload, simplifying the assembly process, improving production efficiency, and reducing the risk of pipeline leakage and difficulty in maintenance.

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Abstract

The utility model discloses an integrated valve block for an adsorption type drying device, which comprises a valve group a and a valve group b, an air inlet pipe is arranged at one end of the valve group b, a connecting pipe group a is arranged at the other end of the valve group b, a flowing pipe group a is arranged in the valve group b, and the air inlet pipe and the connecting pipe group a are both communicated with the flowing pipe group a; an air outlet pipe is arranged at one end of the valve group a, a connecting pipe group b is arranged at the other end of the valve group a, a flowing pipe group b is arranged in the valve group a, and the air outlet pipe and the connecting pipe group b are both communicated with the flowing pipe group b. A connecting pipe set a and a connecting pipe set b are connected with an adsorber set, meanwhile, an air inlet pipe is communicated with the connecting pipe set a and a flowing pipe set a, an air outlet pipe is communicated with the connecting pipe set b and a flowing pipe set b, wet air is guided into the air inlet pipe, and dry air is output through the adsorption effect of filler in the adsorber set by controlling opening and closing of a corresponding pneumatic valve. Therefore, the number of threaded connectors is reduced, the welding workload is reduced, the assembly process is simplified, and the efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas purification, in particular to an integrated valve block for an adsorption drying device. Background Art

[0002] The assembly diagram of the upper and lower valve groups in the traditional production process of the adsorption drying device is as follows: Figure 1 and Figure 2 As shown, the lower valve group is mainly composed of a left air intake valve 101, a right air intake valve 102, a left vent valve 103, a right vent valve 104, a vent silencer 107 and pipelines; the upper valve group is mainly composed of a left gas production valve 105, a right gas production valve 106, a purge pipe 108 and pipelines. The components numbered 101 to 106 are opened and closed according to a certain timing logic, thereby realizing the continuous operation of the adsorption drying device and outputting dry air.

[0003] The logic of controlling the fluid flow direction of components No. 101 to 106 is as follows:

[0004] When the left adsorber is working, No. 101, 104, 105 are opened, No. 102, 103, 106 are closed, and the wet air enters the left adsorber through the left pipeline of the lower valve group, and the dry air is output through the left pipeline of the upper valve group after the adsorption of the filler in the adsorber; at the same time, the dry air is purged into the right adsorber through No. 108, and the moisture adsorbed by the filler in the right adsorber flows to No. 107 through No. 104 for venting. When the left adsorber is finished adsorbing, the right adsorber is emptied. At this time, No. 101, 104, 105 are closed, and No. 102, 103, 106 are opened. Open, wet air enters the right adsorber through the right pipeline of the lower valve group, and is output through the right pipeline of the upper valve group through the adsorption effect of the filler in the adsorber; at the same time, dry air is purged into the left adsorber through number 108, and the moisture adsorbed by the filler in the left adsorber flows to number 107 through number 103 for discharge. When the adsorption of the right adsorber is completed, the discharge of the left adsorber is completed. At this time, numbers 102, 103, and 106 are closed, and numbers 101, 104, and 105 are opened, and the left adsorber performs adsorption work. This cycle realizes the continuous operation of the adsorption drying device and outputs dry air.

[0005] However, the valve group assembled by the traditional production process has large external dimensions, many threaded connection interfaces (the above-mentioned valves and pipelines are all threaded connections), a large welding workload, and a complicated assembly process, which reduces production efficiency. In addition, due to the large number of threaded connection interfaces, it also increases the risk of pipeline leakage and the difficulty of maintenance. Utility Model Content

[0006] The utility model aims to overcome the disadvantages of the prior art and provide an integrated valve block for an adsorption drying device.

[0007] The purpose of the utility model is achieved through the following technical solutions: an integrated valve block for an adsorption drying device, comprising a valve group a and a valve group b, wherein an air inlet pipe is arranged at one end of the valve group b, and a connecting pipe group a is arranged at the other end of the valve group b, and the connecting pipe group a is communicated with the air inlet of an adsorber group, a flow pipe group a is arranged in the valve group b, a corresponding pneumatic valve is arranged at the end of the flow pipe group a, and the air inlet pipe and the connecting pipe group a are both communicated with the flow pipe group a; an air outlet pipe is arranged at one end of the valve group a, and a connecting pipe group b is arranged at the other end of the valve group a, and the connecting pipe group b is communicated with the air outlet of the adsorber group, a flow pipe group b is arranged in the valve group a, a corresponding pneumatic valve is arranged at the end of the flow pipe group b, and the air outlet pipe and the connecting pipe group b are both communicated with the flow pipe group b.

[0008] Preferably, the adsorber group includes adsorber a and adsorber b, the connecting pipe group a includes connecting pipe a and connecting pipe b, both connecting pipe a and connecting pipe b are connected to the flow pipe group a, and connecting pipe a is connected to the air inlet of adsorber a, and connecting pipe b is connected to the air inlet of adsorber b.

[0009] Preferably, the flow pipe group a includes pipeline a, pipeline b, pipeline c and pipeline d, pipeline a and pipeline b are horizontally opened in valve group b, pipeline c and pipeline d are vertically opened in valve group b, and pipeline a, pipeline b, pipeline c and pipeline d are interconnected, the air outlet of the air inlet pipe is connected to the middle section of pipeline a, the connecting pipe a is connected to pipeline c, and the connecting pipe b is connected to pipeline d.

[0010] Preferably, a left air intake pneumatic valve and a right air intake pneumatic valve are respectively provided at both ends of pipeline a, and a left air exhaust pneumatic valve and a right air exhaust pneumatic valve are respectively provided at both ends of pipeline b.

[0011] Preferably, it also includes a venting silencer, which is connected to the pipeline b through the pipeline e.

[0012] Preferably, the connecting pipe group b includes a connecting pipe c and a connecting pipe d, both the connecting pipe c and the connecting pipe d are connected to the flow pipe group b, and the connecting pipe c is connected to the gas outlet of the adsorber a, and the connecting pipe d is connected to the gas outlet of the adsorber b.

[0013] Preferably, the flow pipe group b includes pipeline f, pipeline g and pipeline h, pipeline f and pipeline g are vertically opened in valve group a, pipeline h is horizontally opened in valve group a, and pipeline f, pipeline g and pipeline h are interconnected. A connecting pipe is also opened in valve group a, and the two ends of the connecting pipe are respectively connected to pipeline f and pipeline g. The connecting pipe is located above pipeline h, the air inlet of the air outlet pipe is connected to the middle section of pipeline h, the connecting pipe c is connected to pipeline f, and the connecting pipe d is connected to pipeline g.

[0014] Preferably, a left gas-producing pneumatic valve and a right gas-producing pneumatic valve are respectively provided at both ends of the pipeline h.

[0015] Preferably, a plurality of pressure detection interfaces and dry air dew point detection interfaces are provided on the valve group a, and the dry air dew point detection interfaces are used to detect the dryness of the air in the air outlet pipe.

[0016] Preferably, there are two pressure detection interfaces, which are used to detect the pressure of adsorber a and adsorber b respectively.

[0017] The utility model has the following advantages: the utility model sets valve group a and valve group b, and connects the adsorber group through connecting pipe group a and connecting pipe group b, and at the same time, the air inlet pipe is connected with connecting pipe group a and flow pipe group a, and the air outlet pipe is connected with connecting pipe group b and flow pipe group b. First, the air inlet pipe introduces humid air, and then controls the opening and closing of the corresponding pneumatic valve to output dry air through the adsorption effect of the filler in the adsorber group, thereby reducing the number of threaded interfaces, thereby reducing the welding workload, simplifying the assembly process, and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the valve group assembly under the traditional production process;

[0019] Figure 2 This is a schematic diagram of the structure of the valve group assembly in the traditional production process;

[0020] Figure 3 It is a schematic diagram of the structure of the external assembly of valve group b;

[0021] Figure 4 It is a schematic diagram of the structure of the external assembly of valve group a;

[0022] Figure 5 This is a schematic diagram of the structure of the pipe group distribution inside the valve group b;

[0023] Figure 6 This is a schematic diagram of the structure of the pipe group distribution inside the valve group a;

[0024] In the figure, 1-left air intake pneumatic valve, 2-right air intake pneumatic valve, 3-left air vent pneumatic valve, 4-right air vent pneumatic valve, 5-left gas production pneumatic valve, 6-right gas production pneumatic valve, 7-vent muffler, 9-valve group b, 10-valve group a, 11-inlet pipe, 12-connecting pipe a, 13-connecting pipe b, 14-connecting pipe c, 15-connecting pipe d, 16-pressure detection interface, 17-dry air dew point detection interface, 18-outlet pipe, 19-pipeline a, 21-pipeline c, 22-pipeline d, 23-pipeline b, 24-pipeline e, 25-connecting pipe, 26-pipeline f, 27-pipeline g, 28-pipeline h. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.

[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0029] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] In this embodiment, if Figure 3 and Figure 4 As shown, an integrated valve block for an adsorption drying device includes a valve group a10 and a valve group b9, wherein an air inlet pipe 11 is provided at one end of the valve group b9, and a connecting pipe group a is provided at the other end of the valve group b9, and the connecting pipe group a is communicated with the air inlet of the adsorber group, a flow pipe group a is provided in the valve group b9, and a corresponding pneumatic valve is provided at the end of the flow pipe group a, and the air inlet pipe 11 and the connecting pipe group a are both communicated with the flow pipe group a; an air outlet pipe 18 is provided at one end of the valve group a10, and a connecting pipe group b is provided at the other end of the valve group a10, and the connecting pipe group b is communicated with the air outlet of the adsorber group, a flow pipe group b is provided in the valve group a10, and a corresponding pneumatic valve is provided at the end of the flow pipe group b, and the air outlet pipe 18 and the connecting pipe group b are both communicated with the flow pipe group b. By setting valve group a10 and valve group b9, and connecting the adsorber group through connecting pipe group a and connecting pipe group b, while the air inlet pipe 11 is connected with connecting pipe group a and flow pipe group a, and the air outlet pipe 18 is connected with connecting pipe group b and flow pipe group b, the air inlet pipe 11 first introduces humid air, and then controls the opening and closing of the corresponding pneumatic valve, and outputs dry air through the adsorption effect of the filler in the adsorber group, thereby reducing the number of threaded interfaces, thereby reducing the welding workload and simplifying the assembly process, and improving efficiency. In this embodiment, all the pneumatic valves and adsorbers used are existing products, which can be purchased from the market according to actual conditions, and will not be described here.

[0032] Further, the adsorber group includes adsorber a and adsorber b, the connecting pipe group a includes connecting pipe a12 and connecting pipe b13, the connecting pipe a12 and connecting pipe b13 are both connected to the flow pipe group a, and the connecting pipe a12 is connected to the air inlet of adsorber a, and the connecting pipe b13 is connected to the air inlet of adsorber b. Further, as Figure 5 As shown, the flow pipe group a includes pipe a19, pipe b23, pipe c21 and pipe d22, pipe a19 and pipe b23 are horizontally opened in valve group b9, pipe c21 and pipe d22 are vertically opened in valve group b9, and pipe a19, pipe b23, pipe c21 and pipe d22 are interconnected, the air outlet of the air inlet pipe 11 is connected with the middle section of pipe a19, the connecting pipe a12 is connected with pipe c21, and the connecting pipe b13 is connected with pipe d22. Specifically, the interconnection of pipe a19, pipe b23, pipe c21 and pipe d22 means that pipe a19 is connected with pipe b23 through pipe c21 and pipe d22, or pipe c21 and pipe d22 are connected with pipe b23 through pipe a19, and their connections are vertically connected. In this embodiment, the two ends of the pipeline a19 are respectively provided with a left air intake pneumatic valve 1 and a right air intake pneumatic valve 2, and the two ends of the pipeline b23 are respectively provided with a left air discharge pneumatic valve 3 and a right air discharge pneumatic valve 4. Furthermore, it also includes an air discharge muffler 7, which is connected to the pipeline b23 through the pipeline e24.

[0033] In this embodiment, the connecting pipe group b includes a connecting pipe c14 and a connecting pipe d15, both of which are connected to the flow pipe group b, and the connecting pipe c14 is connected to the gas outlet of the adsorber a, and the connecting pipe d15 is connected to the gas outlet of the adsorber b. Figure 6 As shown, the flow pipe group b includes pipeline f26, pipeline g27 and pipeline h28, pipeline f26 and pipeline g27 are vertically opened in the valve group a10, pipeline h28 is horizontally opened in the valve group a10, and pipeline f26, pipeline g27 and pipeline h28 are interconnected. A connecting pipe 25 is also opened in the valve group a10, and the two ends of the connecting pipe 25 are respectively connected with pipeline f26 and pipeline g27. The connecting pipe 25 is located above the pipeline h28, the air inlet of the air outlet pipe 18 is connected with the middle section of the pipeline h28, the connecting pipe c14 is connected with the pipeline f26, and the connecting pipe d15 is connected with the pipeline g27. Further, the two ends of the pipeline h28 are respectively provided with a left gas-producing pneumatic valve 5 and a right gas-producing pneumatic valve 6.

[0034] In this embodiment, the valve group a10 is provided with a plurality of pressure detection interfaces 16 and dry air dew point detection interfaces 17, and the dry air dew point detection interface 17 is used to detect the dryness of the air in the air outlet pipe 18. Furthermore, there are two pressure detection interfaces 16, which are used to detect the pressure of adsorber a and adsorber b respectively.

[0035] The working process of the utility model is as follows: when adsorber a is working, the left air intake pneumatic valve 1, the right air venting pneumatic valve 4 and the left gas production pneumatic valve 5 are opened, and the right air intake pneumatic valve 2, the left air venting pneumatic valve 3 and the right gas production pneumatic valve 6 are closed, and the wet air enters adsorber a through the air intake pipe 11, the internal pipeline of the valve group b9 and the connecting pipe a12, and after being adsorbed by the filler in adsorber a, it enters the internal pipeline of the valve group a10 through the connecting pipe c14, and finally outputs dry air through the air outlet pipe 18. At the same time, the dry air passes through the internal pipeline of the valve group a10 to purge adsorber b, and the moisture adsorbed by the filler in adsorber b flows to the venting silencer 7 through the right air venting pneumatic valve 4 for venting; when adsorber a is finished adsorbing, adsorber b is vented. At this time, the left air intake pneumatic valve 1, the right air venting pneumatic valve 4 and the left gas production pneumatic valve 5 are closed, and the right air intake pipe 11, the left air venting pneumatic valve 4 and the left gas production pneumatic valve 5 are closed. Pneumatic valve 2, left vent pneumatic valve 3 and right gas production pneumatic valve 6 are opened, and wet air enters adsorber b through intake pipe 11, valve group b9 and connecting pipe b13, and after adsorption by the filler in adsorber b, enters the internal pipeline of valve group a10 through connecting pipe d15, and finally outputs dry air through outlet pipe 18. At the same time, dry air passes through the internal pipeline of valve group a10 to purge adsorber a, and the moisture adsorbed by the filler in adsorber a flows to the venting silencer 7 through the left vent pneumatic valve 3 for venting; when adsorber b is finished adsorbing, adsorber a is vented, and at this time, the right intake pneumatic valve 2, left vent pneumatic valve 3 and right gas production pneumatic valve 6 are closed, and the left intake pneumatic valve 1, right vent pneumatic valve 4 and left gas production pneumatic valve 5 are operated, and adsorber a performs adsorption work. Such a cycle enables the adsorption drying device to operate continuously and output dry air.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated valve block for an adsorption drying device, characterized in that: The invention comprises a valve group a (10) and a valve group b (9), wherein one end of the valve group b (9) is provided with an air inlet pipe (11), and the other end of the valve group b (9) is provided with a connecting pipe group a, and the connecting pipe group a is communicated with the air inlet of the adsorber group, and a flow pipe group a is provided in the valve group b (9), and a corresponding pneumatic valve is provided at the end of the flow pipe group a, and the air inlet pipe (11) and the connecting pipe group a are both communicated with the flow pipe group a; one end of the valve group a (10) is provided with an air outlet pipe (18), and the other end of the valve group a (10) is provided with a connecting pipe group b, and the connecting pipe group b is communicated with the air outlet of the adsorber group, and a flow pipe group b is provided in the valve group a (10), and a corresponding pneumatic valve is provided at the end of the flow pipe group b, and the air outlet pipe (18) and the connecting pipe group b are both communicated with the flow pipe group b.

2. The integrated valve block for an adsorption drying device according to claim 1, characterized in that: The adsorber group includes adsorber a and adsorber b, the connecting pipe group a includes connecting pipe a (12) and connecting pipe b (13), the connecting pipe a (12) and the connecting pipe b (13) are both connected to the flow pipe group a, and the connecting pipe a (12) is connected to the air inlet of the adsorber a, and the connecting pipe b (13) is connected to the air inlet of the adsorber b.

3. The integrated valve block for an adsorption drying device according to claim 2, characterized in that: The flow pipe group a comprises a pipe a (19), a pipe b (23), a pipe c (21) and a pipe d (22); the pipe a (19) and the pipe b (23) are horizontally opened in the valve group b (9); the pipe c (21) and the pipe d (22) are vertically opened in the valve group b (9); the pipe a (19), the pipe b (23), the pipe c (21) and the pipe d (22) are interconnected; the air outlet of the air inlet pipe (11) is connected to the middle section of the pipe a (19); the connecting pipe a (12) is connected to the pipe c (21); and the connecting pipe b (13) is connected to the pipe d (22).

4. The integrated valve block for an adsorption drying device according to claim 3, characterized in that: The two ends of the pipeline a (19) are respectively provided with a left air intake pneumatic valve (1) and a right air intake pneumatic valve (2), and the two ends of the pipeline b (23) are respectively provided with a left air discharge pneumatic valve (3) and a right air discharge pneumatic valve (4).

5. The integrated valve block for an adsorption drying device according to claim 4, characterized in that: It also includes a venting silencer (7), and the venting silencer (7) is connected to the pipeline b (23) through the pipeline e (24).

6. The integrated valve block for an adsorption drying device according to any one of claims 2 to 5, characterized in that: The connecting pipe group b includes a connecting pipe c (14) and a connecting pipe d (15), wherein the connecting pipe c (14) and the connecting pipe d (15) are both connected to the flow pipe group b, and the connecting pipe c (14) is connected to the gas outlet of the adsorber a, and the connecting pipe d (15) is connected to the gas outlet of the adsorber b.

7. The integrated valve block for an adsorption drying device according to claim 6, characterized in that: The flow pipe group b comprises a pipe f (26), a pipe g (27) and a pipe h (28). The pipe f (26) and the pipe g (27) are vertically opened in the valve group a (10), and the pipe h (28) is horizontally opened in the valve group a (10). The pipe f (26), the pipe g (27) and the pipe h (28) are interconnected. A connecting pipe (25) is also opened in the valve group a (10). Two ends of the connecting pipe (25) are respectively connected to the pipe f (26) and the pipe g (27). The connecting pipe (25) is located above the pipe h (28). The air inlet of the air outlet pipe (18) is connected to the middle section of the pipe h (28). The connecting pipe c (14) is connected to the pipe f (26), and the connecting pipe d (15) is connected to the pipe g (27).

8. The integrated valve block for an adsorption drying device according to claim 7, characterized in that: The two ends of the pipeline h (28) are respectively provided with a left gas-generating pneumatic valve (5) and a right gas-generating pneumatic valve (6).