Novel flashboard device for treating flue gas of kiln

By adopting the combination of airbags and sliding columns in the flue baffle, real -time detection and automatic switching of the air outlet of the gas pressure inside the shell are realized, and the safety problems and filter structure maintenance and replacement of the siege of the sediment are solved. The problem of stopping maintenance has improved the efficiency and safety of the device.

CN222416139UActive Publication Date: 2025-01-28HUANGGANG ZHONGMAO KILN CO LTD
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Patent Information

Application Number
CN202421083434.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-28
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing flue baffle door is difficult to open when surrounded by mud and sand, resulting in safety incidents. At the same time, the machine needs to be shut down and maintenance when the filter structure is maintained and replaced, reducing the efficiency of use.

Method used

The combination of airbags and sliding columns is used to detect the gas pressure inside the shell in real time. When the filter is blocked, the air outlet is automatically switched to achieve maintenance and replacement of non -stop maintenance.

Benefits of technology

The maintenance and replacement of gas filtration is realized, the maintenance of the stop is avoided, the use efficiency of the device is improved, and the dependence of artificial testing is reduced, and the cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of flashboard devices, in particular to a novel flashboard device for kiln flue gas treatment, which comprises a shell, a transmission part, a sealing part, a barrier plate, a filter screen, a barrier plate, a detection shell, an air bag, a sliding column, a limiting bracket and a sliding sensor, a kidney-shaped hole is formed in the side face of the shell, the outer end face of the kidney-shaped hole makes contact with the blocking plate, and a slope is arranged on the side face of the sealing abutting piece and makes contact with the blocking plate. According to the utility model, the air pressure of gas flowing in the shell can be detected in real time by adopting the combination of the air bag and the sliding column in a mode that the plurality of groups of smoke outlets work alternately, so that when the filter screen is blocked, the flowing air pressure in the shell is increased due to the blocking effect of airflow; therefore, the effect of automatically switching the air outlets is achieved, the effect of maintenance and replacement is conveniently carried out while air outlet filtering is carried out, and shutdown maintenance is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of gate devices, in particular to a novel gate device for treating kiln smoke. Background Art

[0002] When the induced draft fan of the coke oven desulfurization and denitrification system stops working, the flue damper door needs to be opened quickly to avoid accidents. Currently, most mainstream flue damper doors are single-axis driven louver-type damper structures. The underground flue working conditions are relatively complex and contain a large amount of mud and sand. Once the conventional flue damper door is surrounded by mud and sand, it is difficult to open, which will cause serious safety incidents.

[0003] A Chinese patent with publication number CN209944395U discloses an automated gate-type flue damper door device, which relates to the field of flue gas treatment technology, including an underground flue and a flue damper door arranged in the underground flue, wherein the flue damper door is a flue damper, and a notch is provided on the underground flue for the flue damper to extend in or out, and the flue damper is connected to a driving device, and the driving device can drive the flue damper to rise and fall; the utility model sets the flue damper door to be gate-type, and the flue damper can still be opened quickly when surrounded by obstacles such as mud and sand, so that the flue damper is suitable for more complex working conditions; and the opening signal of the winch is connected to the tripping signal of the induced draft fan to avoid accidents caused by too slow opening of the flue damper.

[0004] However, the above disclosed solution has the following shortcomings: the above device recovers and processes the flue gas and exhaust gas, but in actual use, the filter structure used in the above device needs to be shut down for maintenance when it needs to be maintained or replaced, which reduces the overall utilization efficiency. Utility Model Content

[0005] The purpose of the utility model is to address the technical problems existing in the background technology. The utility model proposes a novel gate device for kiln flue gas treatment. The utility model adopts a combination of air bags and sliding columns to detect the air pressure of the gas flowing inside the shell in real time by rotating multiple groups of smoke exhaust ports. When the filter is blocked, the flow pressure inside the shell increases due to the blocking effect of the airflow, thereby squeezing the air bag, achieving the effect of automatically switching the air outlet, facilitating maintenance and replacement while the air outlet is filtered, and avoiding downtime for maintenance.

[0006] The utility model proposes a novel gate device for kiln fume treatment, comprising a shell, a transmission part, a sealing part, a blocking limit plate, a filter screen, a blocking plate, a detection shell, an air bag, a sliding column, a limit bracket and a sliding sensor;

[0007] A waist-shaped hole is provided on the side of the shell, the outer end surface of the waist-shaped hole contacts the blocking plate, the width of the blocking limit plate is greater than the width of the waist-shaped hole, the side of the blocking limit plate is connected to the filter screen, and the side of the filter screen is slidably connected to the side of the inner wall of the shell; the side of the inner wall of the shell is rotatably connected to the blocking plate, and symmetrical sealing abutments are provided on both sides of the inner wall of the shell; a slope is provided on the side of the sealing abutment, and the slope contacts the blocking plate; the inner wall of the sealing part is connected to the detection shell;

[0008] An airbag is provided inside the detection shell; the top of the airbag contacts with multiple groups of sliding columns; the side of the inner wall of the detection shell is connected to the limit bracket, the limit bracket is provided with a limit hole, and the limit hole is slidably connected with the side of the multiple groups of sliding columns; multiple groups of through holes are provided on the top of the detection shell, the through holes are located at the top of the sliding column, the limit bracket is connected with the sliding sensor, and the sliding sensor faces the direction of the sliding column.

[0009] Preferably, the transmission part includes a rotating bracket, a rotating shaft, a rotating connecting rod, a transmission shaft, a transmission slide, a telescopic rod and a connecting bracket; the side surface of the shell is connected to the connecting bracket, the bottom of the connecting bracket is connected to the telescopic rod, and the bottom output end of the telescopic rod is connected to the transmission slide; the inner wall of the transmission slide is slidably connected to the transmission shaft; the end of the transmission shaft away from the transmission slide is connected to the rotating connecting rod; the end of the rotating connecting rod away from the transmission shaft is connected to the side surface of the rotating shaft; the side surface of the rotating shaft is rotatably connected to the rotating bracket; the side surface of the rotating bracket is connected to the shell; the rotating shaft passes through the side surface of the shell and is connected to the side surface of the blocking plate.

[0010] Preferably, the sealing part includes a rotating door, a rotating base, a rotating handle, a rotating threaded member and a threaded rod; a through hole is provided on the side of the shell, the rotating door cover is on the outer end face of the through hole, and the rotating door is rotatably connected to the outer end face of the shell; the outer end face of the shell is rotatably connected to the rotating base, a support column is provided on the rotating base, a rotating threaded member is provided on the top of the support column, an end of the rotating threaded member away from the support column is threadedly connected to the threaded rod, the top of the threaded rod is connected to the rotating handle, and the bottom of the threaded rod is in contact and extruded with the outer end face of the rotating door; the inner wall of the rotating door is connected to the detection shell.

[0011] Preferably, a rubber sealing ring is provided on the top of the sliding column, and the rubber sealing ring is in contact and extrusion with the inner wall side of the through hole at the top of the detection housing.

[0012] Preferably, a sliding protrusion is provided on the side of the filter screen, and a sliding groove is provided on the side of the inner wall of the shell, and the sliding protrusion is slidably connected to the sliding groove.

[0013] Preferably, a symmetrical sealing member is provided on one end of the blocking plate away from the rotating shaft, and the sealing member is in contact and pressed with the sealing abutment member.

[0014] Preferably, a rotation blocking member is provided on the side surface of the shell, and the rotation blocking member is rotationally connected to the side surface of the rotating door.

[0015] Preferably, scale lines with equal spacing are provided on the side surface of the sliding column, and the sliding sensor faces the direction of the scale lines.

[0016] The above technical solution of the utility model has the following beneficial technical effects:

[0017] The utility model adopts a combination of air bags and sliding columns to detect the air pressure of the gas flowing inside the shell in real time by rotating multiple groups of smoke exhaust ports. When the filter screen is blocked, the flow pressure inside the shell increases due to the blocking effect of the airflow, thereby squeezing the air bag and realizing the effect of automatically switching the air outlets, which is convenient for maintenance and replacement while the air is filtering, avoiding downtime for maintenance. Through the rotation of the two groups of air outlets, it is possible to achieve the effect of maintaining one end of the device while the other end works normally, thereby avoiding downtime for maintenance of the device and improving the use efficiency of the device. At the same time, the device avoids the method of manual detection by controlling the rotation and switching of the blocking plate through air pressure detection, thereby reducing the labor cost of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view of an embodiment of a new type of gate device for kiln fume treatment of the utility model;

[0019] Figure 2 A cross-sectional view of an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the blocking plate in the embodiment of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the airbag in the embodiment of the utility model;

[0022] Attached to the drawing are the following numerals: 1. housing; 2. transmission part; 201. rotating bracket; 202. rotating shaft; 203. rotating connecting rod; 204. transmission shaft; 205. transmission slide groove; 206. telescopic rod; 207. connecting bracket; 3. blocking limit plate; 4. filter net; 5. sealing part; 501. rotating door; 502. rotating base; 503. rotating handle; 504. rotating threaded member; 505. threaded rod; 6. blocking plate; 7. sealing abutment member; 8. detection housing; 9. airbag; 10. sliding column; 11. limit bracket; 12. sliding sensor. DETAILED DESCRIPTION

[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0024] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0025] like Figure 1-Figure 4 As shown, the utility model proposes a novel gate device for treating kiln flue gas, comprising a housing 1, a transmission part 2, a sealing part 5, a blocking limit plate 3, a filter screen 4, a blocking plate 6, a detection housing 8, an air bag 9, a sliding column 10, a limit bracket 11 and a sliding sensor 12;

[0026] A waist-shaped hole is provided on the side of the shell 1, and the outer end surface of the waist-shaped hole contacts the blocking plate 3, the width of the blocking plate 3 is greater than the width of the waist-shaped hole, the side of the blocking plate 3 is connected to the filter screen 4, and the side of the filter screen 4 is slidably connected to the side of the inner wall of the shell 1; the side of the inner wall of the shell 1 is rotatably connected to the blocking plate 6, and symmetrical sealing abutment members 7 are provided on both sides of the inner wall of the shell 1; a slope is provided on the side of the sealing abutment member 7, and the slope contacts the blocking plate 6; the inner wall of the sealing portion 5 is connected to the detection shell 8;

[0027] An airbag 9 is provided inside the detection shell 8; the top of the airbag 9 is in contact with multiple groups of sliding columns 10; the side of the inner wall of the detection shell 8 is connected to the limit bracket 11, and the limit bracket 11 is provided with a limit hole, and the limit hole is slidably connected to the side of the multiple groups of sliding columns 10; multiple groups of through holes are provided on the top of the detection shell 8, and the through holes are located at the top of the sliding column 10, the limit bracket 11 is connected to the sliding sensor 12, and the sliding sensor 12 is facing the direction of the sliding column 10.

[0028] The transmission part 2 includes a rotating bracket 201, a rotating shaft 202, a rotating connecting rod 203, a transmission shaft 204, a transmission slide 205, a telescopic rod 206 and a connecting bracket 207; the side of the shell 1 is connected to the connecting bracket 207, the bottom of the connecting bracket 207 is connected to the telescopic rod 206, and the bottom output end of the telescopic rod 206 is connected to the transmission slide 205; the inner wall of the transmission slide 205 is slidably connected to the transmission shaft 204; the end of the transmission shaft 204 away from the transmission slide 205 is connected to the rotating connecting rod 203; the end of the rotating connecting rod 203 away from the transmission shaft 204 is connected to the side of the rotating shaft 202; the side of the rotating shaft 202 is rotatably connected to the rotating bracket 201; the side of the rotating bracket 201 is connected to the shell 1; the rotating shaft 202 passes through the side of the shell 1 and is connected to the side of the blocking plate 6.

[0029] The sealing part 5 includes a rotating door 501, a rotating base 502, a rotating handle 503, a rotating threaded member 504 and a threaded rod 505; a through hole is provided on the side of the shell 1, and the rotating door 501 is covered on the outer end face of the through hole, and the rotating door 501 is rotatably connected to the outer end face of the shell 1; the outer end face of the shell 1 is rotatably connected to the rotating base 502, and a supporting column is provided on the rotating base 502, and a rotating threaded member 504 is provided on the top of the supporting column, and the end of the rotating threaded member 504 away from the supporting column is threadedly connected to the threaded rod 505, the top of the threaded rod 505 is connected to the rotating handle 503, and the bottom of the threaded rod 505 is in contact and extruded with the outer end face of the rotating door 501; the inner wall of the rotating door 501 is connected to the detection shell 8.

[0030] A rubber sealing ring is provided on the top of the sliding column 10 , and the rubber sealing ring contacts and squeezes the inner wall side of the through hole at the top of the detection housing 8 .

[0031] A sliding protrusion is provided on the side surface of the filter screen 4, and a sliding groove is provided on the side surface of the inner wall of the shell 1, and the sliding protrusion is slidably connected with the sliding groove.

[0032] A symmetrical sealing member is provided on one end of the blocking plate 6 away from the rotating shaft 202 , and the sealing member is in contact and pressed against the sealing abutment member 7 .

[0033] A rotation blocking member is provided on the side of the housing 1 , and the rotation blocking member is rotationally connected to the side of the rotating door 501 .

[0034] The side surface of the sliding column 10 is provided with scale lines at equal intervals, and the sliding sensor 12 faces the direction of the scale lines.

[0035] In this embodiment, the device can effectively improve the stability and emission efficiency of the flue gas emission process. Compared with traditional devices, the device does not need to be shut down for maintenance, thereby achieving the effect of continuous operation of the device.

[0036] When the device is in working condition, the top of the shell 1 is connected to the exhaust gas end of the kiln. At this time, the blocking plate 6 is tilted toward one side and contacts and squeezes the sealing abutment member 7 at one end. At this time, the exhaust gas enters the interior of the device. Through the guiding effect of the blocking plate 6, the exhaust gas can be discharged from the outlet on one side of the bottom of the shell 1. At this time, the filter screen 4 on the outlet side is in working condition.

[0037] When the filter 4 on the air outlet side has been used continuously for a period of time, the flow velocity of the flowing air flow inside the shell 1 is reduced when passing through the filter 4 due to the blockage of dust. The blockage effect causes the gas pressure inside the shell 1 to increase. At this time, as the air pressure inside the shell 1 increases, the sliding column 10 slides downward under the increased air pressure to squeeze the airbag 9. The air pressure inside the airbag 9 is the standard atmospheric pressure. Therefore, after the air pressure inside the shell 1 increases, the air pressure inside the airbag 9 is less than the flowing air pressure inside the shell 1. At this time, the sliding column 10 slides downward to squeeze the airbag 9, so that the airbag 9 is squeezed, thereby increasing the air pressure inside the airbag 9, and achieving the effect of dynamic balance again. The sliding degree of the sliding column 10 is detected by the sliding sensor 12, so that the current degree of increase in the air pressure inside the shell 1 can be determined.

[0038] When the air pressure inside the shell 1 rises to a certain level, the sliding sensor 12 sends out an alarm to facilitate the staff to replace it in time, and at this time, the telescopic rod 206 drives the transmission slide 205 to perform a linear sliding that first rises and then falls, so that the transmission shaft 204 can be driven to rotate in an arc-shaped swing through the structure of the transmission slide 205, and the transmission effect of the transmission shaft 204 on the rotating connecting rod 203 is ensured, thereby ensuring the transmission effect of the device on the rotating shaft 202, and the rotation of the blocking plate 6 is driven by the rotating shaft 202. The symmetrical sealing abutment member 7 structure on the inner wall of the shell 1 can be used to limit the side of the blocking plate 6. The telescopic rod 206 can drive the blocking plate 6 to rotate and tilt to the other side, thereby realizing the switching of the air outlet of the device, so that the filter 4 on the other side begins to be used, and the originally blocked filter 4 is out of working state. At this time, the staff can replace the filter 4 on the outside of the shell 1, and the exhaust gas is purified and exhausted through the air outlet and the filter 4 on the other side, and the device can be maintained and replaced without stopping.

[0039] When the detection shell 9 has been used for a long time, the threaded rod 505 can be driven to rotate by rotating the rotating handle 504, so that the threaded rod 505 is away from the rotating door 501 to achieve the unlocking effect of the device. When the threaded rod 505 is not in contact with the rotating door 501, the rotating connection structure between the rotating base 501 and the supporting column can make the rotating threaded member 504 rotate to the side that does not block the rotating door 501, thereby facilitating the opening of the rotating door 501. The inner wall of the rotating door 501 is connected to the detection shell 9, so that the detection shell 9 is brought out during the opening process of the rotating door 501, so that the airbag 10 and other structures inside the detection shell 9 are easy to replace from the outside of the shell 1, thereby reducing the maintenance difficulty of the device. After the replacement is completed, the rotating door 501 is closed, and the threaded rod 505 is pressed against the rotating door 501, thereby avoiding exhaust gas leakage from the rotating door 501.

[0040] The blocking plate 3 and the filter 4 can facilitate the replacement of the filter 4 of the device. At the same time, the structure of the rotating door 501 can facilitate the replacement of the detection shell 8 of the device, thereby avoiding the problem that the air bag 9 hardens over time and causes the air pressure detection accuracy to decrease, thereby avoiding the need to disassemble the shell 1 as a whole when the air bag 9 needs to be replaced.

[0041] Embodiment 2

[0042] like Figure 1-Figure 4 As shown, the utility model proposes a new gate device for kiln flue gas treatment. Compared with the first embodiment, in this embodiment, a symmetrical seal is provided on the end of the baffle plate 6 away from the rotating shaft 202, the seal is in contact and squeezed with the sealing abutment 7, and the transmission slide groove 205 is obliquely arranged at the bottom of the telescopic rod 206.

[0043] It is ensured that no exhaust gas leakage occurs on the other side during the switching process of the air outlet of the device, and the accuracy of the switching of the air outlet of the device is ensured. The inclined setting of the transmission slot 205 can prevent the transmission from getting stuck when the blocking plate 6 is in a vertical state. Through the inclined transmission slot 205, a tangential force can be generated on the transmission shaft 204 when the rotating connecting rod 203 is in a vertical state, thereby breaking the force balance in the vertical state and allowing the rotating connecting rod 203 to continue to rotate.

[0044] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0045] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A novel gate device for treating kiln flue gas, comprising a housing (1), a transmission part (2) and a sealing part (5), characterized in that It comprises a blocking and limiting plate (3), a filter screen (4), a blocking plate (6), a detection housing (8), an air bag (9), a sliding column (10), a limiting bracket (11) and a sliding sensor (12); A waist-shaped hole is provided on the side of the shell (1), the outer end surface of the waist-shaped hole is in contact with the blocking plate (3), the width of the blocking plate (3) is greater than the width of the waist-shaped hole, the side of the blocking plate (3) is connected to the filter screen (4), and the side of the filter screen (4) is slidably connected to the side of the inner wall of the shell (1); the side of the inner wall of the shell (1) is rotatably connected to the blocking plate (6), and symmetrical sealing abutment members (7) are provided on both sides of the inner wall of the shell (1); a slope is provided on the side of the sealing abutment member (7), and the slope is in contact with the blocking plate (6); the inner wall of the sealing portion (5) is connected to the detection shell (8); An airbag (9) is arranged inside the detection housing (8); the top of the airbag (9) contacts with a plurality of sliding columns (10); the side of the inner wall of the detection housing (8) is connected with a limit bracket (11), a limit hole is arranged on the limit bracket (11), and the limit hole is slidably connected with the side of the plurality of sliding columns (10); a plurality of through holes are arranged on the top of the detection housing (8), the through holes are located at the top of the sliding columns (10), the limit bracket (11) is connected with a sliding sensor (12), and the sliding sensor (12) faces the direction of the sliding column (10).

2. A novel gate device for treating kiln flue gas according to claim 1, characterized in that: The transmission part (2) comprises a rotating bracket (201), a rotating shaft (202), a rotating connecting rod (203), a transmission shaft (204), a transmission slide groove (205), a telescopic rod (206) and a connecting bracket (207); the side surface of the housing (1) is connected to the connecting bracket (207), the bottom of the connecting bracket (207) is connected to the telescopic rod (206), and the output end of the bottom of the telescopic rod (206) is connected to the transmission slide groove (205); the inner wall of the transmission slide groove (205) is connected to the transmission The driving shaft (204) is slidably connected; one end of the driving shaft (204) away from the driving slide groove (205) is connected to the rotating connecting rod (203); one end of the rotating connecting rod (203) away from the driving shaft (204) is connected to the side of the rotating shaft (202); the side of the rotating shaft (202) is rotatably connected to the rotating bracket (201); the side of the rotating bracket (201) is connected to the shell (1); the rotating shaft (202) passes through the side of the shell (1) and is connected to the side of the blocking plate (6).

3. A novel gate device for treating kiln flue gas according to claim 1, characterized in that: The sealing part (5) comprises a rotating door (501), a rotating base (502), a rotating handle (503), a rotating threaded member (504) and a threaded rod (505); a through hole is provided on the side of the shell (1), the rotating door (501) covers the outer end surface of the through hole, and the rotating door (501) is rotatably connected to the outer end surface of the shell (1); the outer end surface of the shell (1) is rotatably connected to the rotating base (502), a supporting column is provided on the rotating base (502), a rotating threaded member (504) is provided on the top of the supporting column, an end of the rotating threaded member (504) away from the supporting column is threadedly connected to the threaded rod (505), the top of the threaded rod (505) is connected to the rotating handle (503), and the bottom of the threaded rod (505) is in contact and extrusion with the outer end surface of the rotating door (501); the inner wall of the rotating door (501) is connected to the detection shell (8).

4. A novel gate device for treating kiln flue gas according to claim 1, characterized in that: A rubber sealing ring is arranged on the top of the sliding column (10), and the rubber sealing ring contacts and squeezes the inner wall side of the through hole at the top of the detection housing (8).

5. A novel gate device for treating kiln flue gas according to claim 1, characterized in that: A sliding protrusion is provided on the side of the filter screen (4), and a sliding groove is provided on the side of the inner wall of the shell (1), and the sliding protrusion is slidably connected to the sliding groove.

6. A novel gate device for treating kiln flue gas according to claim 2, characterized in that: A symmetrical sealing member is provided on one end of the blocking plate (6) away from the rotating shaft (202), the sealing member is in contact and extrusion with the sealing abutment member (7), and the transmission slide groove (205) is obliquely arranged at the bottom of the telescopic rod (206).

7. A novel gate device for treating kiln flue gas according to claim 1, characterized in that: A rotation blocking member is provided on the side of the housing (1), and the rotation blocking member is rotationally connected to the side of the rotating door (501).

8. The novel gate device for treating kiln flue gas according to claim 1 is characterized in that: The side surface of the sliding column (10) is provided with scale lines at equal intervals, and the sliding sensor (12) faces the direction of the scale lines.

Citation Information

Patent Citations

  • Automatic flashboard type flue damper device

    CN209944395U