Control box
By integrated solar panels, rechargeable batteries, and battery installation boxes in the light string control box, the automatic switching power supply mode is realized, the problem of shorter use cycle in the existing technology, extended the lighting time of the lamp string and improved The effectiveness of the battery.
Patent Information
- Application Number
- CN202421205325.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing solar or battery-powered light string control box has a short service life, making it difficult to meet the needs of long-term continuous lighting.
Design a control box contains solar panels, rechargeable batteries, and battery installation boxes. It connects solar panels and rechargeable batteries through circuit boards. Power can be used to use rechargeable batteries. When solar energy is insufficient or at night, it is automatically switched to the battery power supply.
The continuous lighting time of the lights is extended, the use cycle is improved, and the sealing design of the isolation board ensures the effectiveness and service life of the rechargeable battery.
Smart Images

Figure CN222417140U_ABST
Abstract
Description
Technical Field
[0001] The present technical solution relates to the technical field of light string control boxes, and in particular to a control box. Background Art
[0002] A light string control box is an electronic device used to control and manage holiday lights (such as LED light strings, neon lights, etc.). It has preset multiple lighting modes and sets the on and off times of the lights. Some control boxes support remote control operation, allowing users to adjust the lighting effects remotely.
[0003] For example, a solar LED light string in China with patent publication number CN211551241U includes a power supply component and a light string storage box. The power supply component is electrically connected to the light string storage box through a power supply line. The power supply component includes a solar panel, a transformer, a controller and a battery connected in sequence. The light string storage box includes a pulley retractor and an LED light string inserted into the pulley retractor. The pulley retractor includes a bracket, a pulley block and a driver. The pulley block is arranged side by side in the bracket. The output end of the driver is connected to the pulley block. The input end of the LED light string and the input end of the driver are connected to the battery through the controller.
[0004] The above-mentioned solar LED light string has an existing controller connected to a battery and powered by the battery. In order to make power supply easier, some battery boxes are powered by solar energy. However, in actual use, the number of days that solar energy can be used continuously after being fully charged is relatively short, and using dry cell power alone can only last for about 15 days. The service life is relatively short and needs to be improved. Summary of the Invention
[0005] In order to improve the problem of short service life caused by solar energy or battery power supply, this technical solution provides a control box.
[0006] The purpose of this technical solution is achieved in this way:
[0007] A control box includes a box base and a box cover arranged on the box base, the box cover is hinged to the box base, and the box cover is flipped to cover the box base, the box base is provided with a mounting groove, a solar panel is installed in the mounting groove, the box base is also provided with a rechargeable battery, a circuit board is connected between the rechargeable battery and the solar panel, the rechargeable battery is used to power a light string, the box base is also provided with a battery mounting box, the battery mounting box is used for installing the battery, when the battery is installed in the battery mounting box, the battery is connected to the circuit board to power the light string.
[0008] Through the above technical solution, when the control box is in normal use, the solar panel is installed in the installation groove of the box seat. The solar panel can receive solar energy as energy and convert it into electrical energy. The box cover is flipped along the hinge axis to open the inside of the box seat. A rechargeable battery and a battery mounting box are installed inside the box seat. The rechargeable battery can store and receive electrical energy from the solar panel, and cooperate with the battery in the battery mounting box to provide power. The priority of the rechargeable battery power supply is set higher than the battery power supply. The power supply mode can be manually switched through the control button to improve operability.
[0009] Under the condition of sufficient solar energy, the rechargeable battery supplies power to the light string through the circuit board. The energy released by the rechargeable battery after a single full charge can support the use of lights for a whole day. In order to cope with the situation where the rechargeable battery has insufficient storage capacity due to insufficient solar energy or no light at night, it will automatically switch to the battery to take over the power supply, ensuring the continuous lighting of the light string, extending the continuous lighting time of the light string, and thus extending the service life.
[0010] Preferably, a battery cavity is formed in the box seat, and the rechargeable battery is embedded in the battery cavity for installation. The rechargeable battery is provided with an isolation plate, and the isolation plate is fixed to the battery cavity opening for sealing the rechargeable battery.
[0011] Through the above technical solution, the shape and size of the battery cavity are adapted to the rechargeable battery. The positive and negative poles of the rechargeable battery are aligned with the internal circuit and then embedded in the battery cavity to achieve electrical connection. The rechargeable battery has the ability to repeatedly store and discharge electricity. The isolation plate is adapted to the opening of the battery cavity. Since the rechargeable battery does not need to be replaced frequently, the isolation plate is fixed after covering the opening of the battery cavity to seal the rechargeable battery, preventing external impurities from invading the battery cavity, thereby ensuring the efficiency of the rechargeable battery and extending its service life.
[0012] Preferably, the solar panel is provided with a transparent protective layer, which is fixed to the box seat for fixing the solar panel, and the transparent protective layer is located on the side of the solar panel away from the bottom of the installation groove.
[0013] Through the above technical solution, after the solar panel is embedded in the installation groove, the transparent protective layer is fixed on the box seat. The transparent protective layer is crystalline and has a certain transparency, which facilitates the penetration of sunlight. The transparent protective layer is tightly combined with the solar panel to limit the solar panel from detaching from the installation groove, while preventing erosion from the external environment, thereby extending the service life of the solar panel and improving protection.
[0014] Preferably, a hinge portion and a positioning assembly are provided between the box cover and the box base, respectively. The hinge portion includes an extension portion provided on the box cover and a hinge column. Two extension portions are provided, and the two extension portions are connected to both ends of the hinge column in a one-to-one correspondence.
[0015] The positioning assembly includes a positioning part 1 and a positioning part 2, wherein the positioning part 1 and the positioning part 2 are located on opposite sides along the hinge axis of the box cover, and the hinge column is embedded between the positioning part 1 and the positioning part 2. The positioning part 1 and the positioning part 2 cooperate to clamp the hinge column to realize the hinge of the box cover.
[0016] Through the above technical solution, when the box cover and the box base are close to each other, the hinge part contacts the positioning assembly, and the extension part in the hinge part extends toward the position of the positioning assembly. The positioning part one and the positioning part two are located on opposite sides along the hinge axis of the box cover, and the hinge column is embedded between the positioning part one and the positioning part two so that the hinge column provides a hinge axis.
[0017] Preferably, a fixing structure is provided between the box base and the box cover, and the fixing structure includes a buckle portion and a clamping protrusion, and the buckle portion and the clamping protrusion are respectively provided on the box base and the box cover in a one-to-one correspondence;
[0018] The buckle portion includes an elastic connection portion arranged on a corresponding component and a dial portion arranged on the elastic connection portion. The elastic connection portion is provided with a button hole. The elastic connection portion extends toward another component, and the snap-fit protrusions are embedded in the button holes in a one-to-one correspondence.
[0019] Through the above technical solution, the buckle part is set on one of the components of the box base or the box cover, and the clamping protrusion is set on the other component. When the box cover and the box base are close to each other, the paddle part contacts the clamping protrusion so that the elastic connection part is deformed through the clamping protrusion. Based on the adaptation of the buckle hole of the elastic connection part and the clamping protrusion, the buckle hole moves its position to align with the clamping protrusion, and the clamping protrusion is embedded in the buckle hole to realize the relative fixation of the box base and the box cover, thereby further improving the installation stability of the grounding seat.
[0020] Preferably, the engaging protrusion has a guide surface, and the guide surface is inclined toward a side close to the buckling portion. When the buckling portion is engaged with the engaging protrusion, the end surface of the shift plate portion close to the guide surface is connected with the guide surface for guidance.
[0021] Through the above technical solution, when the buckle part is mated with the snap-fitting protrusion, the side of the snap-fitting protrusion with the guide surface faces the dial plate part, and the end face of the dial plate part close to the guide surface is adapted to the inclined direction of the guide surface. After the two end faces contact each other, the dial plate part passes along the guide surface and guides the mating of the snap-fitting protrusion, so that the buckle part and the snap-fitting protrusion are mated more quickly and accurately, thereby improving smoothness and thus improving efficiency.
[0022] Preferably, the box cover is provided with a mounting portion, the mounting portion is provided with a hanging hole, the inner wall of the hanging hole is provided with a positioning groove, and when the bolt passes through the hanging hole, the positioning groove and the bolt body are opposite to each other for embedding and positioning.
[0023] Through the above technical solution, the position where the control box needs to be installed or mounted is determined, and bolts or other mounting workpieces are nailed on the installation position to ensure that their sizes match the hanging holes. The hanging holes are used for the bolts to pass through, and the bolt body is located in the hanging holes. A positioning groove is provided on the inner wall of the hanging hole. The box cover is pulled downward by gravity, so that the bolt body has a tendency to be embedded in the positioning groove for positioning, thereby improving the stability of positioning.
[0024] Preferably, the box cover is provided with a plug-in portion, the plug-in portion is provided with a slot, and the slot is used for plug-in installation.
[0025] Through the above technical solution, a plug-in component that is compatible with the slot is installed at the installation position. The slot opening is aligned with the plug-in component so that after the plug-in board is inserted along the slot, the end of the plug-in portion away from the box cover is bent and extended into the slot, so that the plug-in portion plays a limiting role on the plug-in component, thereby improving the stability of the installation.
[0026] Preferably, the box seat is provided with a sealing ring, which surrounds the upper end of the box seat and is tightly pressed between the box cover and the box seat.
[0027] Through the above technical solution, the sealing ring surrounds the upper end of the box seat and is fixed on the box seat. When the box cover is closed, it rests on the box seat. When the fixing structure is locked, the sealing ring is pressed tightly between the box cover and the box seat, reducing the gap between the box cover and the box seat, improving the airtightness of the box seat, and preventing rainwater from intruding into the box seat when the control box is installed outdoors, thereby improving safety in use.
[0028] Compared with the existing technology, this technical solution has the following outstanding and beneficial technical effects:
[0029] 1. This technical solution installs a solar panel in the installation slot, connects a circuit board between the rechargeable battery of the box seat and the solar panel, and installs a storage battery in the battery installation box. The priority of the rechargeable battery power supply is set higher than the storage battery power supply. When the rechargeable battery power is insufficient, it automatically switches to the storage battery to take over the power supply, thereby extending the continuous lighting time of the light string and thus extending the service life;
[0030] 2. This technical solution embeds the solar cell into the battery cavity of the box seat. The rechargeable battery is provided with an isolation plate, which is fixed to the opening of the battery cavity to seal the rechargeable battery. The rechargeable battery has the ability to store and discharge electricity repeatedly, preventing external impurities from invading the battery cavity, ensuring the efficiency of the rechargeable battery and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 Schematic diagram of the overall structure of this embodiment;
[0032] Figure 2 For this embodiment Figure 1 Schematic diagram from another perspective;
[0033] Figure 3 This is a partial explosion diagram of this embodiment;
[0034] Figure 4 For this embodiment Figure 3 Schematic diagram from another perspective;
[0035] Figure 5 For this embodiment Figure 1 Another schematic diagram of the operating structure.
[0036] Figure numerals: 1. box base; 2. box cover; 3. mounting groove; 4. solar panel; 5. rechargeable battery; 6. circuit board; 7. battery mounting box; 8. battery cavity; 9. isolation plate; 10. transparent protective layer; 11. hinged part; 111. extension part; 112. hinged column; 12. positioning assembly; 121. positioning part one; 122. positioning part two; 13. fixing structure; 131. buckle part; 1311. elastic connecting part; 1312. dial plate part; 132. snap-fit protrusion; 14. buckle hole; 15. guide surface; 16. mounting part; 17. hanging hole; 18. positioning groove; 19. plug-in part; 20. slot; 21. sealing ring. DETAILED DESCRIPTION
[0037] The specific implementation of the technical solution is further described in detail below with reference to the accompanying drawings.
[0038] Example:
[0039] See also Figure 1 and Figure 2, a control box, including a box base 1 and a box cover 2, the box base 1 and the box cover 2 are hinged, the box cover 2 is adapted to the box base 1, and the box cover 2 is flipped to cover the box base 1. The specific hinge method can be adopted. A hinge part 11 and a positioning component 12 are respectively provided between the box cover 2 and the box base 1. The hinge part 11 is provided with two, and the two hinge parts 11 are arranged on the side wall of the box cover 2 and are spaced apart along the direction of the hinge axis of the box cover 2. Each hinge part 11 includes two extensions 111 and a hinge column 112. The length direction of the hinge column 112 is arranged along the direction of the hinge axis of the box cover 2. The two extensions 111 are respectively connected to the two ends of the hinge column 112, and the other ends of the two extensions 111 are connected to the side wall of the box cover 2. The positioning component 12 is provided with two, and the position of the two positioning components 12 The two positioning parts 11 are arranged in a one-to-one correspondence. Each positioning assembly 12 includes two positioning parts 121 and a positioning part 2 122. The positioning part 2 122 is relatively located between the two positioning parts 121, and the two positioning parts 1 121 and the positioning part 2 122 are respectively located on opposite sides of the hinge axis of the box cover 2. A space adapted to the hinge column 112 is formed between the positioning part 121 and the two positioning parts 2 122. When the box cover 2 is close to the box base 1, the extension part 111 extends toward the positioning assembly 12 so that the hinge column 112 is embedded between the positioning part 2 122 and the two positioning parts 1 121 in a one-to-one correspondence. The positioning part 121 and the positioning part 2 122 are clamped on both sides of the hinge column 112 for fixed positioning, so that the hinge column 112 is used as a hinge axis.
[0040] The fixing structure 13 is provided between the box base 1 and the box cover 2, and the fixing structure 13 includes a buckling portion 131 and a clamping protrusion 132. The buckling portion 131 and the clamping protrusion 132 are respectively arranged on the box base 1 and the box cover 2 in a one-to-one correspondence. In this embodiment, the buckling portion 131 is arranged on the box cover 2, and the clamping protrusion 132 is arranged on the box base 1. The buckling portion 131 includes an elastic connecting portion 1311 and a dial portion 1312. The elastic connecting portion 1311 is connected to the end surface of the box cover 2 away from the hinge portion 11, the elastic connecting portion 1311 is bent and extended in the direction close to the clamping protrusion 132, and the dial portion 1312 is connected to the end of the elastic connecting portion 1311 away from the box cover 2. The elastic connecting portion 1311 is provided with two buckle holes 14, and the two buckle holes 14 are spaced apart along the length direction of the dial portion 1312. The box base 1 is fixed with two clamping protrusions 1311 that are adapted to the buckle holes 14. The two locking protrusions 132 are respectively arranged in a fixed position with respect to the two button holes 14 and the two locking protrusions 132.
[0041] See also Figure 4 The box base 1 is provided with a mounting groove 3, which is located on the end face of the box base 1 away from the box cover 2. A matching solar panel 4 is installed in the mounting groove 3, so that the solar panel 4 is laid on the bottom of the mounting groove 3. The solar panel 4 is a device that absorbs sunlight and converts solar radiation energy directly or indirectly into electrical energy through photoelectric effect or photochemical effect. The solar panel 4 is provided with a transparent protective layer 10, which is located on the side of the solar panel 4 away from the bottom of the mounting groove 3. The transparent protective layer 10 can be integrally molded on the box base 1 by epoxy resin to fix the solar panel 4. The transparent protective layer 10 has a certain transparency, which is convenient for sunlight to penetrate into the solar panel 4. Based on the good sealing and protection of the transparent protective layer 10, the solar panel 4 is prevented from being eroded by the external environment.
[0042] See also Figure 3 and Figure 5A battery cavity 8 is formed in the box base 1. The battery cavity 8 is located on the side of the box base 1 away from the mounting groove 3. The box base 1 is provided with a rechargeable battery 5. The rechargeable battery 5 is a rechargeable battery. The specific battery type can be a nickel-hydrogen battery. The rechargeable battery 5 is provided with an isolation plate 9. In this example, the isolation plate 9 is provided with a plurality of through holes. The box base 1 protrudes with positioning columns corresponding to the through holes. The positioning columns and the through holes are matched one by one so that the isolation plate 9 covers the opening of the battery cavity 8 and is positioned. After the isolation plate 9 is fixed, the rechargeable battery 5 is sealed in the battery cavity 8.
[0043] A circuit board 6 is connected between the rechargeable battery 5 and the solar panel 4. The circuit board 6 is located in the box base 1. The circuit board 6 has a switch trigger key, and the box cover 2 has buttons corresponding to the switch trigger keys. By pressing the button, the switch trigger key is triggered to achieve control. After the rechargeable battery 5 is charged, it is used to power the light string.
[0044] A battery mounting box 7 is also provided in the box base 1. The battery mounting box 7 is used for installing batteries. This example shows that two batteries can be installed in the battery mounting box 7 at the same time. The battery mounting box 7 is connected to the circuit board 6 so that the battery is electrically connected to the light string, and the power is maintained by replacing the battery.
[0045] The box base 1 is provided with a sealing ring 21, which surrounds the upper end of the box base 1 so that the sealing ring 21 is adapted to the contour of the upper end of the box base 1. When the box cover 2 covers the box base 1, the sealing ring 21 is tightly pressed between the box cover 2 and the box base 1, so that the sealing inside the box base 1 is better.
[0046] The box cover 2 is also provided with a mounting portion 16, which is located at one end of the box cover 2 along the length direction. The mounting portion 16 extends outward in the direction away from the box cover 2. The mounting portion 16 is penetrated by a hanging hole 17 along the thickness direction of the box cover 2. The hanging hole 17 is adapted to the fixing bolt for allowing the bolt head to pass through. A positioning groove 18 is provided on the inner wall of the hanging hole 17. The positioning groove 18 is provided on the side of the inner wall of the hanging hole 17 away from the box cover 2. When the bolt passes through the mounting hole, the box cover 2 is suspended on the fixing bolt, and the positioning groove 18 is opposite to the bolt body. The box cover 2 is pulled downward by gravity so that the bolt body has a tendency to be embedded in the positioning groove 18 for positioning.
[0047] The box cover 2 is provided with a plug-in portion 19, which is fixed to the end face of the box cover 2 facing away from the box base 1. The plug-in portion 19 is provided with a slot 20. The notch on one side of the slot 20 passes through the side wall of the box cover 2 away from the mounting portion 16. A plug-in component adapted to the slot 20 is fixed at the mounting position. The notch of the slot 20 is aligned with the plug-in component so that the plug-in portion 19 restricts the box cover 2 from being detached from the mounting position.
[0048] The specific working process of this program is as follows:
[0049] The present technical solution is to install the solar panel 4 in the mounting groove 3, and flip the box cover 2 along the hinge axis to open the box base 1. The box base 1 is installed with a rechargeable battery 5 and a battery mounting box 7. The rechargeable battery 5 can store and receive the electric energy of the solar panel 4, and cooperate with the storage battery in the battery mounting box 7 to supply power. The priority of the power supply of the rechargeable battery 5 is set to be higher than the power supply of the storage battery. The power supply mode can also be manually switched through the control button. Under the condition of sufficient solar energy, the solar panel 4 converts solar radiation into electrical energy and stores it in the rechargeable battery 5, so that the rechargeable battery 5 supplies power to the light string through the circuit board 6. The rechargeable battery 5 can be fully charged on a single charge to meet the needs of lighting for a day. In response to the situation where the rechargeable battery 5 has insufficient power due to insufficient solar energy or no light at night due to weather conditions, it automatically switches to the battery to take over for power supply, ensuring that the light string continues to light up, extending the continuous lighting time of the light string, and thus extending the service life.
[0050] The above shows and describes the basic principles and main features of the present technical solution and the advantages of the present technical solution. Those skilled in the art should understand that the present technical solution is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present technical solution. Various changes and improvements may be made to the present technical solution without departing from the spirit and scope of the present technical solution. Such changes and improvements fall within the scope of the present technical solution for which protection is sought. The scope of protection claimed by the present technical solution is defined by the appended claims and their equivalents.
Claims
1. A control box, comprising a box seat (1) and a box cover (2) arranged on the box seat (1), characterized in that: The box cover (2) is hinged to the box base (1), and the box cover (2) is turned over to cover the box base (1). The box base (1) is provided with a mounting groove (3), and a solar panel (4) is installed in the mounting groove (3). The box base (1) is also provided with a rechargeable battery (5), and a circuit board (6) is connected between the rechargeable battery (5) and the solar panel (4). The rechargeable battery (5) is used to supply power to the light string. The box base (1) is also provided with a battery installation box (7), and the battery installation box (7) is used for installing the battery. When the battery is installed in the battery installation box (7), the battery is connected to the circuit board (6) to supply power to the light string.
2. The control box according to claim 1, characterized in that: A battery cavity (8) is formed in the box seat (1), and the rechargeable battery (5) is embedded in the battery cavity (8) for installation. The rechargeable battery (5) is provided with an isolation plate (9), and the isolation plate (9) is used to seal the battery cavity (8).
3. The control box according to claim 1, characterized in that: The solar panel (4) is provided with a transparent protective layer (10), and the transparent protective layer (10) is fixed on the box seat (1) for fixing the solar panel (4), and the transparent protective layer (10) is located on a side of the solar panel (4) away from the bottom of the installation groove (3).
4. The control box according to claim 1, characterized in that: A hinge part (11) and a positioning assembly (12) are respectively provided between the box cover (2) and the box base (1); the hinge part (11) comprises an extension part (111) provided on the box cover (2) and a hinge column (112); two extension parts (111) are provided, and the two extension parts (111) are connected to two ends of the hinge column (112) in a one-to-one correspondence; The positioning assembly (12) comprises a positioning portion 1 (121) and a positioning portion 2 (122), wherein the positioning portion 1 (121) and the positioning portion 2 (122) are located on opposite sides along the hinge axis of the box cover (2), and the hinge column (112) is embedded between the positioning portion 1 (121) and the positioning portion 2 (122), and the positioning portion 1 (121) and the positioning portion 2 (122) cooperate to clamp the hinge column (112) to realize the hinge connection of the box cover (2).
5. The control box according to claim 1, characterized in that: A fixing structure (13) is provided between the box seat (1) and the box cover (2), the fixing structure (13) comprising a buckling portion (131) and a clamping protrusion (132), the buckling portion (131) and the clamping protrusion (132) being respectively provided on the box seat (1) and the box cover (2) in a one-to-one correspondence; The buckle connection portion (131) comprises an elastic connection portion (1311) arranged on a corresponding component and a paddle portion (1312) arranged on the elastic connection portion (1311); the elastic connection portion (1311) is provided with a buckle hole (14); the elastic connection portion (1311) extends toward another component; and the clamping protrusions (132) are embedded in the buckle holes (14) in a one-to-one correspondence.
6. The control box according to claim 5, characterized in that: The locking protrusion (132) has a guide surface (15), and the guide surface (15) is inclined in a direction close to the buckle portion (131). When the buckle portion (131) is engaged with the locking protrusion (132), the end surface of the shifting plate portion (1312) close to the guide surface (15) is connected to the guide surface (15) for guidance.
7. The control box according to claim 1, characterized in that: The box cover (2) is provided with a mounting portion (16), the mounting portion (16) is provided with a hanging hole (17), the inner wall of the hanging hole (17) is provided with a positioning groove (18), and when the bolt passes through the hanging hole (17), the positioning groove (18) is opposite to the bolt body for embedding and positioning.
8. The control box according to claim 1, characterized in that: The box cover (2) is provided with a plug-in portion (19), and the plug-in portion (19) is provided with a slot (20), and the slot (20) is used for plug-in installation.
9. The control box according to claim 1, characterized in that: The box seat (1) is provided with a sealing ring (21), the sealing ring (21) surrounds the upper end of the box seat (1), and the sealing ring (21) is tightly pressed between the box cover (2) and the box seat (1).
Citation Information
Patent Citations
Solar LED lamp string
CN211551241U