Safe smelting furnace using aluminum water pump to discharge water
By using aluminum water pumps in a safe melting furnace to heat aluminum water and fill it into the aluminum water bag, the traditional melting furnace has increased in the water in the water leaving process, the traffic is difficult to control and the safety hazards of artificial operation, and it has achieved more efficient efficiency. , Safe water release process.
Patent Information
- Application Number
- CN202421086670.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-19
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-19
AI Technical Summary
During the water discharge process of traditional safety smelting furnaces, there are problems such as increased civil construction costs, difficult to control the water discharge flow, and manual blocking of water discharge outlets.
The aluminum water pump is used to transport the aluminum water inside the main body of the furnace, and use the aluminum pump to drive the aluminum water back through the use of the aluminum pump after heating.
It solves the problem of traditional water outlets that need to be digging underground pits to increase soil construction costs, and improve the stability of water discharge flow through automated control, reducing the hidden safety hazards of manual operations.
Smart Images
Figure CN222418556U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metal smelting and processing, in particular to a safe smelting furnace which uses an aluminum water pump to discharge water. Background Art
[0002] For large-scale smelting furnaces, the temperature inside the furnace may be uneven, and the supplementary heat device can solve this problem by providing additional heating in a targeted manner to ensure that the smelting materials are heated evenly. The temperature needs to be strictly controlled during the smelting process to ensure the quality of the smelting materials and production efficiency. The supplementary heat device can help maintain the temperature inside the furnace within the required range and provide more precise process control. In some smelting processes, the smelting furnace needs to maintain a continuous high temperature to keep the metal or other substances in a molten state. The use of a supplementary heat device can ensure the stability of the temperature inside the furnace and improve energy utilization, thereby saving energy costs. However, the current safe smelting furnaces have problems such as the need to dig a bag pit underground to fill the aluminum ladle with molten aluminum through the traditional drain port, which increases the civil engineering cost, the traditional manual drain port is difficult to control the discharge flow, and the manual blocking of the drain port cannot be blocked, posing a safety hazard. Utility Model Content
[0003] In order to make up for the above shortcomings, the utility model provides a safe smelting furnace using an aluminum water pump to discharge water, aiming to improve the problems of increased civil engineering costs caused by the need to dig a bag pit underground when filling the aluminum water bag with aluminum water from a traditional water discharge port, and the difficulty in controlling the discharge flow from a traditional manual water discharge port, as well as the safety hazards caused by the inability to block the water discharge port manually.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a safe smelting furnace using an aluminum water pump to discharge water, comprising a smelting furnace main body, a top cover is provided on the top of the smelting furnace main body, a furnace door is opened inside one end of the smelting furnace main body, chains are fixedly connected to the top ends of the furnace door, a roller is fixedly connected to the outside of one end of the chain, a driving assembly is provided inside the roller, a fixed plate is fixedly connected to the outside of the driving assembly, fixed rods are fixedly connected to the bottom ends of the fixed plate, one end of the fixed rod is fixedly connected to the outside of the smelting furnace main body, a smelting chamber is provided inside the smelting furnace main body, a plurality of heat storage bodies are provided outside the smelting furnace main body, an aluminum water bag is provided on one side of the outside of the smelting furnace main body, a plurality of furnace temperature measuring ports are opened inside the smelting furnace main body, and thermometers are provided inside the furnace temperature measuring ports.
[0005] Preferably, the outside of the aluminum ladle is fixedly connected to a canning launder, one end of the canning launder is externally fixedly connected to a fixed block, one side of the interior of the fixed block is provided with a water outlet launder, the top of the fixed block is provided with a water inlet, the other side of the interior of the fixed block is provided with a return water launder, one end of the return water launder is externally opened inside the smelting furnace body, and the outside of the fixed block is fixedly connected to an aluminum water pump body.
[0006] Preferably, the driving assembly includes a motor, the outside of which is fixedly connected to the top of the fixed plate, one end of which is externally fixedly connected to a rotating rod, and both ends of the outside of the rotating rod are fixedly connected to the inside of the roller.
[0007] Preferably, the output end of the motor is fixedly connected to the side surface of one end of the rotating rod.
[0008] Preferably, one end of the chain passes through the interior of the fixing plate and is fixedly connected to the exterior of the roller.
[0009] Preferably, the output end of the aluminum water pump body is arranged inside the return water flow trough.
[0010] Preferably, first insulation bricks are provided on both sides of the inner wall of the smelting furnace body, second clay bricks are closely attached to the outside of the first insulation bricks, and first clay bricks are provided at the bottom of the inner wall of the smelting furnace body.
[0011] Preferably, a first high-aluminum brick is disposed on the outside of the first thermal insulation brick, a second thermal insulation brick is disposed on the bottom of the inner wall of the smelting furnace body, and a second high-aluminum brick is disposed on the outside of the second thermal insulation brick.
[0012] The utility model has the following beneficial effects:
[0013] 1. In the utility model, the molten aluminum in the molten aluminum pool is transported by the molten aluminum pump body, and the molten aluminum is transported to the inside of the smelting furnace body through the water inlet and the return water flow channel. The molten aluminum is heated by the smelting furnace body. After the heating is completed, the molten aluminum is driven to flow back by starting the molten aluminum pump body. When the molten aluminum flows into the inside of the water outlet flow channel, the return water flow channel is closed to fill the molten aluminum into the molten aluminum bag. By using the molten aluminum pump body to fill the molten aluminum into the molten aluminum bag, the effect of increasing the civil engineering cost of digging a bag pit underground when filling the molten aluminum into the molten aluminum bag with the traditional water outlet can be achieved.
[0014] 2. In the utility model, the aluminum water pump body is used to fill the aluminum water bag with aluminum water, which can also solve the problem that the water flow rate of the traditional manual drain is difficult to control and the manual plugging of the drain cannot be blocked, posing a safety hazard. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front cross-sectional view of a safe smelting furnace using an aluminum water pump to discharge water, as proposed by the utility model;
[0016] Figure 2 This is a top view of a safe smelting furnace using an aluminum water pump to discharge water, as proposed by the utility model;
[0017] Figure 3This is a side cross-sectional view of a safe smelting furnace using an aluminum water pump to discharge water, as proposed by the utility model;
[0018] Figure 4 This is a partial structural cross-sectional view of a safe smelting furnace that uses an aluminum water pump to discharge water, as proposed by the utility model.
[0019] Legend:
[0020] 1. Melting furnace body; 2. Fixed rod; 3. Fixed plate; 4. Top cover; 5. Chain; 6. Roller; 7. Rotating rod; 8. Motor; 9. Furnace temperature measuring port; 10. Melting chamber; 11. Heat storage body; 12. Aluminum water pump body; 13. Aluminum water bag; 14. Canned launder; 15. Water outlet launder; 16. Water inlet; 17. Return launder; 18. First clay brick; 19. Second clay brick; 20. First insulation brick; 21. First high-aluminum brick; 22. Second high-aluminum brick; 23. Second insulation brick; 24. Furnace door; 25. Aluminum water pool. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings of the specification of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Reference Figure 1-Figure 3The utility model provides an embodiment: a safe smelting furnace using an aluminum water pump to discharge water, comprising a smelting furnace body 1, a top cover 4 is provided on the top of the smelting furnace body 1, a furnace door 24 is opened inside one end of the smelting furnace body 1, chains 5 are fixedly connected to both ends of the top of the furnace door 24, one end of the chain 5 is fixedly connected to a roller 6 on the outside, a driving component is provided inside the roller 6, a fixed plate 3 is fixedly connected to the outside of the driving component, one end of the chain 5 passes through the inside of the fixed plate 3 and is fixedly connected to the outside of the roller 6, both ends of the bottom of the fixed plate 3 are fixedly connected to fixed rods 2, one end of the fixed rod 2 is fixedly connected to the outside of the smelting furnace body 1, a smelting chamber 10 is provided inside the smelting furnace body 1, a plurality of heat storage bodies 11 are provided on the outside of the smelting furnace body 1, and a plurality of heat storage bodies 11 are provided on the outside of the smelting furnace body 1. An aluminum ladle 13 is provided on one side of the exterior of the body 1, and a plurality of furnace temperature measuring ports 9 are provided inside the smelting furnace body 1, and thermometers are provided inside the furnace temperature measuring ports 9; the chain 5 is driven to rotate by starting the driving assembly, and the upward movement is achieved by the rotation of the chain 5, and the furnace door 24 is driven to move upward by the upward movement of the chain 5, and the upward movement of the furnace door 24 can achieve the effect of opening the furnace door 24 more conveniently, and the aluminum port can be charged and slag can be removed more conveniently by opening the furnace door 24, at this time, smelting material is added to the smelting chamber 10 provided inside the smelting furnace body 1, and the effect of heating the inside of the smelting furnace body 1 is achieved through the heat storage body 11, and the temperature in the furnace can be more conveniently checked through the thermometer provided inside the furnace temperature measuring port 9.
[0023] Reference Figure 2 The outside of the aluminum water ladle 13 is fixedly connected to a canning launder 14, one end of the canning launder 14 is fixedly connected to an aluminum water pool 25, one side of the inside of the aluminum water pool 25 is provided with a water outlet launder 15, the inside of the aluminum water pool 25 is provided with a water inlet 16, the other side of the inside of the aluminum water pool 25 is provided with a return launder 17, one end of the return launder 17 is externally opened inside the smelting furnace body 1, the outside of the aluminum water pool 25 is fixedly connected to an aluminum water pump body 12, and the output end of the aluminum water pump body 12 is arranged at the return launder 17 The molten aluminum in the molten aluminum pool 25 is transported through the molten aluminum pump body 12, and the molten aluminum is transported to the inside of the smelting furnace body 1 through the water inlet 16 and the return water flow channel 17. The molten aluminum is heated by the smelting furnace body 1. After the heating is completed, the molten aluminum is driven to reflux by starting the molten aluminum pump body 12. When the molten aluminum flows into the inside of the water outlet flow channel 15, the return water flow channel 17 is closed, and the molten aluminum is transported to the inside of the molten aluminum ladle 13 through the canning flow channel 14, so as to achieve the effect of filling the molten aluminum into the molten aluminum ladle 13.
[0024] Reference Figure 3The driving assembly includes a motor 8, the outside of the motor 8 is fixedly connected to the top of the fixed plate 3, one end of the motor 8 is fixedly connected to the outside of a rotating rod 7, the output end of the motor 8 is fixedly connected to the side of one end of the rotating rod 7, and both ends of the outside of the rotating rod 7 are fixedly connected to the inside of the roller 6; the rotating rod 7 is driven to rotate by the motor 8, and the rollers 6 fixedly connected to its two ends are driven to rotate by the rotation of the rotating rod 7.
[0025] Reference Figure 4 First insulation bricks 20 are provided on both sides of the inner wall of the smelting furnace body 1, and second clay bricks 19 are closely attached to the outside of the first insulation bricks 20. A first clay brick 18 is provided at the bottom of the inner wall of the smelting furnace body 1; the first clay bricks 18 and the second clay bricks 19 provided inside the smelting furnace body 1 can help reduce heat loss and improve the insulation effect of the aluminum body, which helps to maintain the high temperature state inside the smelting furnace and promote the melting process of the metal or alloy. The first insulation bricks 20 inside the smelting furnace body 1 can reduce heat transmission and loss, thereby improving the energy utilization efficiency of the smelting furnace body 1.
[0026] Reference Figure 1 , Figure 3 A first high-aluminum brick 21 is arranged outside the first insulation brick 20, a second insulation brick 23 is arranged at the bottom of the inner wall of the smelting furnace body 1, and a second high-aluminum brick 22 is arranged outside the second insulation brick 23; the second high-aluminum brick 22 is a refractory material with good high-temperature resistance. In the heat supplement device of the smelting furnace body 1, the second high-aluminum brick 22 can withstand high-temperature environment, prevent the aluminum wall from being damaged by heat, and extend the service life of the equipment.
[0027] Working principle: when the device needs to be used, the motor 8 is started, and the rotating rod 7 fixedly connected to the output end of the motor 8 drives the rotating rod 7 to rotate, and the rotating rod 7 drives the rollers 6 fixedly connected to both ends to rotate, and the rollers 6 drive the chain 5 to rotate, and the chain 5 rotates to achieve the effect of moving upward, and the upward movement of the chain 5 drives the furnace door 24 to move upward, and the upward movement of the furnace door 24 can achieve the effect of opening the furnace door 24 more conveniently, and at this time, the smelting chamber 10 provided inside the smelting furnace main body 1 is added, and the heat storage body 11 is used to heat the inside of the smelting furnace main body 1, and the temperature measuring port 9 provided inside the furnace is measured. The thermostat can more conveniently check the effect of the temperature in the furnace. When the aluminum water bag 13 needs to be filled, the aluminum water in the aluminum water pool 25 is transported through the aluminum water pump body 12, and the aluminum water is transported to the inside of the smelting furnace body 1 through the water inlet 16 and the return water flow channel 17. The aluminum water is heated by the smelting furnace body 1. After the heating is completed, the aluminum water is driven to reflux by starting the aluminum water pump body 12. When the aluminum water flows into the outlet flow channel 15, the return water flow channel 17 is closed to achieve the effect of filling the aluminum water bag 13. The first insulation brick 20 inside the smelting furnace body 1 can reduce the transmission and loss of heat, thereby improving the energy utilization efficiency of the smelting furnace body 1.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A safe smelting furnace using an aluminum water pump to discharge water, comprising a smelting furnace body (1), characterized in that: A top cover (4) is provided on the top of the smelting furnace body (1); a furnace door (24) is provided inside one end of the smelting furnace body (1); chains (5) are fixedly connected to both ends of the top of the furnace door (24); a roller (6) is fixedly connected to one end of the chain (5); a driving assembly is provided inside the roller (6); a fixed plate (3) is fixedly connected to the outside of the driving assembly; fixed rods (2) are fixedly connected to both ends of the bottom of the fixed plate (3); one end of the fixed rod (2) is fixedly connected to the outside of the smelting furnace body (1); a smelting chamber (10) is provided inside the smelting furnace body (1); a plurality of heat storage bodies (11) are provided outside the smelting furnace body (1); an aluminum water bag (13) is provided on one side of the outside of the smelting furnace body (1); a plurality of furnace temperature measuring ports (9) are provided inside the smelting furnace body (1); thermometers are provided inside the furnace temperature measuring ports (9).
2. A safe smelting furnace using an aluminum water pump to discharge water according to claim 1, characterized in that: The outside of the aluminum water ladle (13) is fixedly connected to a canning launder (14), one end of the canning launder (14) is fixedly connected to an aluminum water pool (25), one side of the inside of the aluminum water pool (25) is provided with a water outlet launder (15), the inside of the aluminum water pool (25) is provided with a water inlet (16), the other side of the inside of the aluminum water pool (25) is provided with a return water launder (17), one end of the return water launder (17) is externally opened inside the smelting furnace body (1), and the outside of the aluminum water pool (25) is fixedly connected to an aluminum water pump body (12).
3. The safe smelting furnace using an aluminum water pump to discharge water according to claim 1, characterized in that: The driving assembly comprises a motor (8), the outside of the motor (8) is fixedly connected to the top of the fixed plate (3), one end of the motor (8) is fixedly connected to a rotating rod (7), and both ends of the outside of the rotating rod (7) are fixedly connected to the inside of the roller (6).
4. The safe smelting furnace using an aluminum water pump to discharge water according to claim 3 is characterized in that: The output end of the motor (8) is fixedly connected to the side surface of one end of the rotating rod (7).
5. The safe smelting furnace using an aluminum water pump to discharge water according to claim 1 is characterized in that: One end of the chain (5) passes through the interior of the fixed plate (3) and is fixedly connected to the exterior of the roller (6).
6. The safe smelting furnace using an aluminum water pump to discharge water according to claim 2, characterized in that: The output end of the aluminum water pump body (12) is arranged inside the return water flow channel (17).
7. The safe smelting furnace using an aluminum water pump to discharge water according to claim 1, characterized in that: First insulation bricks (20) are provided on both sides of the inner wall of the smelting furnace body (1), second clay bricks (19) are tightly attached to the outside of the first insulation bricks (20), and first clay bricks (18) are provided at the bottom of the inner wall of the smelting furnace body (1).
8. The safe smelting furnace using an aluminum water pump to discharge water according to claim 7, characterized in that: A first high-aluminum brick (21) is arranged outside the first insulation brick (20), a second insulation brick (23) is arranged at the bottom of the inner wall of the smelting furnace body (1), and a second high-aluminum brick (22) is arranged outside the second insulation brick (23).