Dimension detection device for aluminum alloy supporting rod for open wagon

By designing an aluminum alloy support rod size detection device including the detection component, the problem of low detection efficiency in the existing technologies is solved, and the length and accurate detection of the length of the aluminum alloy support rod and the size of the pores are realized.

CN222418856UActive Publication Date: 2025-01-28SHENHUA RAIL & FREIGHT WAGONS TRANSPORT +1
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Patent Information

Application Number
CN202420343622.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-01-28
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

In the prior art, the detection efficiency of aluminum alloy strut length and pin hole size is low, and it requires the use of box rulers or calipers to be used for testing, which is time-consuming and labor-intensive.

Method used

The size detection device of the aluminum alloy support rod is designed, including the detection component, and the detection component has two detection planes with a relative settings. Sales holes are tested.

Benefits of technology

The rapid detection of the length of the aluminum alloy rod and the size of the pores is achieved, which improves the detection efficiency and avoids the tedious process of manual measurement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an aluminum alloy supporting rod size detection device for an open wagon, and relates to the technical field of supporting rod sizes of coal-transporting open wagons. The size detection device for the aluminum alloy supporting rod for the open wagon comprises a detection assembly, the detection assembly is provided with two detection surfaces which are oppositely arranged, and a placing space for placing a rod piece to be detected is formed between the two detection surfaces so as to detect the length size of the rod piece. The detection assembly is provided with a through hole penetrating through the two detection surfaces, a bolt capable of moving in the axis direction of the through hole is arranged in the through hole, and the bolt is used for being matched with a pin hole of the rod piece so as to detect the pin hole. Whether the length dimension and the pin hole of the rod piece are qualified or not can be rapidly detected, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of size detection of support rods of coal transport open wagons, in particular to a size detection device for aluminum alloy support rods of open wagons. Background Art

[0002] The C80 open wagon (more specifically, the C80 aluminum alloy coal open wagon) is a type of equipment used for coal transportation. The car body of this type of vehicle has three aluminum alloy support rods on the top to support the car body and prevent it from expanding outwards.

[0003] In order to ensure that the aluminum alloy struts can be smoothly installed on the aluminum alloy coal open wagon, the aluminum alloy struts need to be dimensionally inspected after manufacturing. There are pin holes at both ends of the aluminum alloy struts for installation. During the dimension inspection process, the length and pin holes of the aluminum alloy struts need to be inspected at the same time to determine whether the length of the aluminum alloy, the diameter of the pin holes at both ends, and the hole distance at both ends are qualified. In the prior art, each aluminum alloy strut is usually inspected one by one using tools such as a box ruler or a caliper, which is time-consuming and labor-intensive, and has low inspection efficiency. Utility Model Content

[0004] The utility model provides a device for detecting the size of an aluminum alloy strut for an open car, which can quickly detect whether the length size of a rod and a pin hole are qualified, thereby improving the detection efficiency.

[0005] The utility model provides a device for detecting the size of an aluminum alloy strut for an open car, comprising a detection component, wherein the detection component has two detection surfaces arranged opposite to each other, a placement space for placing a rod to be detected is formed between the two detection surfaces, so as to detect the length size of the rod, the detection component is provided with through holes respectively passing through the two detection surfaces, a bolt that can move along its axial direction is arranged in the through hole, and the bolt is used to cooperate with a pin hole of the rod to detect the pin hole.

[0006] In one embodiment, the detection assembly includes a base and two detection plates, the two detection plates are arranged on the base, and the opposite sides of the two detection plates are the detection surfaces. Through this embodiment, the distance between the two detection surfaces can be easily changed or customized by means of two detection plates.

[0007] In one embodiment, the through hole penetrates the detection plate in a direction perpendicular to the detection surface. According to this embodiment, it is convenient to detect the matching degree of the pin hole on the rod through the bolt in the through hole.

[0008] In one embodiment, a positioning plate located below the through hole is provided on the detection surface of the detection plate, and the positioning plate is used to support the rod. According to this embodiment, the positioning plate can support the rod without manual support of the rod.

[0009] In one embodiment, the positioning plate is slidably connected to the detection plate to adjust the distance of the positioning plate relative to the through hole. Through this embodiment, it is ensured that when the rod is placed on the positioning plate, the pin hole of the rod can be aligned with the through hole on the detection plate.

[0010] In one embodiment, the positioning plate is provided with a positioning groove for limiting the rod. Through this embodiment, the positioning groove can realize auxiliary positioning of the rod, so that the pin hole of the rod is quickly aligned with the through hole on the detection plate.

[0011] In one embodiment, the two detection plates are slidably connected to the base, so that the distance between the two detection plates is adjustable. Through this embodiment, the distance between the two detection surfaces can be adjusted to quickly detect rods of different lengths.

[0012] In one embodiment, the two detection surfaces are parallel to each other.

[0013] In one embodiment, axes of the two through holes are collinear.

[0014] In one embodiment, the bolt and the through hole are threadedly matched. Through this embodiment, the detection plate and the bolt are kept relatively integral.

[0015] The above technical features can be combined in various suitable ways or replaced by equivalent technical features as long as the purpose of the utility model can be achieved.

[0016] The utility model provides a device for detecting the size of an aluminum alloy strut for a gondola, which has at least the following beneficial effects compared with the prior art:

[0017] When the rod to be inspected is placed in the inspection space between the two inspection surfaces, if the two end surfaces of the rod are exactly in contact with the two inspection surfaces, the size of the rod is judged to be qualified, otherwise it is unqualified; a bolt is also provided on the inspection surface, and the bolt cooperates with the pin hole on the rod. If the bolt can be screwed into the pin hole, the size of the pin hole of the rod is judged to be qualified, which can quickly realize the qualified inspection of the length dimension and the pin hole dimension of the rod, and there is no need to measure by a box ruler, etc., thereby improving the inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings.

[0019] Figure 1 It is a schematic diagram of the main structure in an embodiment of the utility model;

[0020] Figure 2 It is a schematic diagram of the top structure in an embodiment of the utility model.

[0021] In the drawings, like reference numerals are used for like parts. The drawings are not necessarily to scale.

[0022] Reference numerals:

[0023] 10. Detection assembly; 11. Base; 12. Detection plate; 20. Detection surface; 30. Positioning plate; 40. Bolt. DETAILED DESCRIPTION

[0024] The utility model will be further described below in conjunction with the accompanying drawings.

[0025] like Figure 1 and 2 As shown, the utility model provides an aluminum alloy strut size detection device for an open car, including a detection component 10, the detection component 10 has two detection surfaces 20 arranged opposite to each other, and a placement space for placing a rod to be detected is formed between the two detection surfaces 20 to detect the length size of the rod, and the detection component 10 is provided with through holes respectively penetrating the two detection surfaces 20, and a bolt 40 that can move along its axial direction is provided in the through hole, and the bolt 40 is used to cooperate with the pin hole of the rod to detect the pin hole.

[0026] Specifically, when in use, the rod to be tested is placed in the placement space. When the rod is in a horizontal state, if the two end faces of the rod are simultaneously in contact with the two detection surfaces 20, it indicates that the length dimension of the rod is qualified; if one end face of the rod is in contact with one of the detection surfaces 20, and there is a certain gap between the other end face of the rod and the other detection surface 20, it indicates that the length dimension of the rod is smaller than the qualified dimension; if the rod is always in an inclined state when placed in the placement space, or cannot be placed horizontally in the placement space, it indicates that the length dimension of the rod is larger than the qualified dimension, and it is only necessary to place the rod between the two detection surfaces 20 to quickly detect whether the length dimension of the rod is qualified. For the rod that has passed the length test, the pin holes at both ends of the rod are further tested by bolts 40. The bolts 40 used are standard bolts 40, which can just match the matching pin holes. If the bolt 40 can be screwed in to the preset length or completely enter the pin hole, it can be judged that the depth and diameter of the pin hole are qualified. If the bolts 40 on both sides have the preset length or can completely enter the pin hole, it means that the pin holes at both ends of the rod meet the requirements. Otherwise, it means that at least one pin hole has a defect.

[0027] In one embodiment, the detection assembly 10 includes a base 11 and two detection plates 12, the two detection plates 12 are arranged on the base 11, and the opposite side of the two detection plates 12 is a detection surface 20. Through this embodiment, the distance between the two detection surfaces 20 can be easily changed or customized by means of the two detection plates 12.

[0028] Specifically, the lower ends of the two detection plates 12 are connected to the base 11 by welding or bolts 40, and the planes where the two detection plates 12 are located are perpendicular to the plane where the base 11 is located. When the two detection plates 12 are arranged side by side, the inner side surfaces of the two detection plates 12 are detection surfaces 20. Although the number of the detection surface 20 in the figure indicates a line, it is not convenient to show it in a plane, but it actually represents a plane.

[0029] In one embodiment, the through hole passes through the detection plate 12 in a direction perpendicular to the detection surface 20. Through this embodiment, it is convenient to detect the matching degree of the pin hole on the rod through the bolt 40 in the through hole.

[0030] Specifically, the rod is usually cylindrical in shape. To ensure the stability of installation, the axes of the two pin holes are colinear with the axis of the rod. Horizontal through holes are provided to ensure that the bolt 40 can be smoothly screwed in or out when mating with the pin hole.

[0031] In one embodiment, a positioning plate 30 is provided below the through hole on the detection surface 20 of the detection plate 12, and the positioning plate 30 is used to support the rod. In this embodiment, the positioning plate 30 can support the rod without manual support of the rod.

[0032] Specifically, when the positioning plate 30 supports the rod, the operator's hands are freed and no operator is required to stabilize the rod, which makes it easier to operate the bolt 40 to detect the pin hole.

[0033] In one embodiment, the positioning plate 30 is slidably connected to the detection plate 12 to adjust the distance between the positioning plate 30 and the through hole. Through this embodiment, when the rod is placed on the positioning plate 30, the pin hole of the rod can be aligned with the through hole on the detection plate 12.

[0034] Specifically, the positioning plate 30 is slidably connected to the detection plate 12, and a slide rail or a slider extending in a vertical direction is provided on the positioning plate 30 or the detection plate 12. The positioning plate 30 and the detection plate 12 are fixed by a bolt 40 assembly, or fixedly connected by clamping, to ensure that the positioning plate 30 is fixed on the detection plate 12 after the height adjustment is completed, and no random relative movement will occur after fixation.

[0035] In one embodiment, a positioning groove for limiting the rod is provided on the positioning plate 30. In this embodiment, the positioning groove can realize auxiliary positioning of the rod, so that the pin hole of the rod is quickly aligned with the through hole on the detection plate 12.

[0036] Specifically, the positioning groove is preferably an arc-shaped groove, which serves to limit the rod, that is, the two detection surfaces 20 limit the lateral ends of the rod, and the positioning groove limits the longitudinal sides of the rod, so that when the rod is placed on the positioning plate 30, its position can be automatically adjusted to ensure that the pin hole of the qualified rod can be aligned with the through hole, so that the operator can quickly operate the bolt 40.

[0037] In one embodiment, the two detection plates 12 are slidably connected to the base 11, so that the distance between the two detection plates 12 is adjustable. Through this embodiment, the distance between the two detection surfaces 20 can be adjusted to quickly detect rods of different lengths.

[0038] Specifically, the sliding connection between the detection plate 12 and the base 11 mainly serves to adjust the distance between the two detection surfaces 20. It may be a structural form in which a slide rail cooperates with a slide seat, or a slide block cooperates with a slide groove and then the distance is adjusted by a lead screw drive. Similarly, it may also be welded according to the actual standard length of the rod, etc. When the length needs to be adjusted, multiple groups of detection plates 12 with different spacings are welded on the base 11.

[0039] In one embodiment, the two detection surfaces 20 are parallel to each other.

[0040] Specifically, the two detection surfaces 20 are parallel to each other to adapt to the parallelism of the two end surfaces of the rod.

[0041] In one embodiment, the axes of the two through holes are collinear.

[0042] In one embodiment, the bolt 40 is threadedly engaged with the through hole. Through this embodiment, the detection plate 12 and the bolt 40 are kept relatively integral.

[0043] Specifically, when the length dimension of the rod is inspected, the bolt 40 is completely hidden in the through hole, that is, the bolt 40 will not protrude from the inspection surface 20; when the pin hole of the rod needs to be inspected, the bolt 40 is screwed in so that the protruding inspection surface 20 cooperates with the pin hole to inspect the pin hole.

[0044] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "top", "front", "back", "inside", "outside", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0045] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A device for detecting the size of an aluminum alloy strut for a gondola, characterized in that: The invention comprises a detection component, wherein the detection component has two detection surfaces arranged opposite to each other, and a placement space for placing a rod to be detected is formed between the two detection surfaces so as to detect the length dimension of the rod. The detection component is provided with through holes respectively penetrating the two detection surfaces, and a bolt capable of moving along its axial direction is provided in the through hole, and the bolt is used to cooperate with the pin hole of the rod so as to detect the pin hole of the rod.

2. The device for detecting the size of aluminum alloy struts for open wagons according to claim 1, characterized in that: The detection assembly includes a base and two detection plates. The two detection plates are arranged on the base, and the opposite side of the two detection plates is the detection surface.

3. The device for detecting the size of aluminum alloy struts for open wagons according to claim 2, characterized in that: The through hole penetrates the detection plate in a direction perpendicular to the detection surface.

4. The device for detecting the size of aluminum alloy struts for open wagons according to claim 2, characterized in that: A positioning plate located below the through hole is arranged on the detection surface of the detection plate, and the positioning plate is used to support the rod.

5. The device for detecting the size of an aluminum alloy strut for a gondola car according to claim 4, characterized in that: The positioning plate is slidably connected to the detection plate to adjust the distance between the positioning plate and the through hole.

6. The device for detecting the size of an aluminum alloy strut for a gondola car according to claim 4, characterized in that: The positioning plate is provided with a positioning groove for limiting the rod.

7. The device for detecting the size of an aluminum alloy strut for a gondola car according to claim 2, characterized in that: The two detection plates are slidably connected to the base so that the distance between the two detection plates is adjustable.

8. The device for detecting the size of an aluminum alloy strut for a gondola car according to claim 1, characterized in that: The two detection surfaces are parallel to each other.

9. The device for detecting the size of an aluminum alloy strut for a gondola car according to claim 1, characterized in that: The axes of the two through holes are collinear.

10. The device for detecting the size of an aluminum alloy strut for a gondola car according to claim 1, characterized in that: The bolt is threadably matched with the through hole.