Portable reduction gearbox axial force testing device

By designing the axial force testing device of a portable reducer box, the magnetic block and spring structure are used to ensure the smooth rotation of the shaft, which solves the problem that the existing device is difficult to stabilize and the loading, and achieves a more stable and accurate axial force test effect.

CN222419503UActive Publication Date: 2025-01-28DUNKERMOTOREN TAICANG CO LTD
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Patent Information

Application Number
CN202323644700.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-01-28
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing axial force testing device is difficult to apply pressure stably and bear weight on the rotating shaft, which leads to abnormal noise or damage to the gearbox bearing, and it is difficult to accurately determine whether it is improper application or the gearbox quality problem.

Method used

Design a portable deceleration box axial force testing device, using the magnet block of the magnetic block in the slot of the limited axis and the rotation axis adsorption of the reducer. The loading platform and clamping board are enhanced and fixed.

Benefits of technology

This device enhances the stability of the reducer's axial force pressure test, prevent the collision and wear of the rotation axis, and improves the accuracy and reliability of the test. At the same time, the device structure is simple and portable, suitable for daily use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a portable reduction gearbox axial force testing device, and relates to the reduction gearbox axial force testing field, the portable reduction gearbox axial force testing device comprises an axial force testing rack, a first pressure plate and a reduction gearbox body, the reduction gearbox body is arranged on the upper table top of the axial force testing rack, the upper end of the reduction gearbox body is connected with the first pressure plate through a rotating shaft, and the first pressure plate is connected with the first pressure plate through a rotating shaft. A second pressing plate is distributed at the upper end of the first pressing plate, a limiting coupling plate is fixedly inserted into the upper surface of the first pressing plate, a rotating shaft is inserted into the inner side of the limiting coupling plate through a limiting groove, a magnet block is attracted to the upper surface of the rotating shaft, and the magnet block is slidably connected with the limiting coupling plate through a rotating disc; the side wall of the limiting groove is connected with a supporting side plate through a spring, and the side end of the supporting side plate is attached to the shaft face of the rotating shaft through a ball. The axial force testing device solves the problem that the existing axial force testing device is difficult to stably apply pressure and bear load on the rotating shaft.
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Description

Technical Field

[0001] The utility model relates to the field of reduction gearbox axial force testing, in particular to a portable reduction gearbox axial force testing device. Background Art

[0002] At present, when customers use motors and reducers on site, the requirements for the axial force of the reducer are getting higher and higher due to the diversification of applications. When the outlet bearing of the reducer makes abnormal noise or is damaged, many customers have certain doubts about the axial force marked on the product manual. Therefore, it is necessary to conduct axial force testing and verification to determine whether the damage of the reducer is due to improper application or quality problems of the reducer itself. However, the existing axial force testing device is difficult to apply pressure and load on the rotating shaft steadily. Utility Model Content

[0003] In order to overcome the defects of the prior art, a portable reduction gearbox axial force testing device is provided to solve the problem that the existing axial force testing device is difficult to stably apply pressure and load on the rotating shaft.

[0004] To achieve the above object, a portable reduction gearbox axial force test device is provided, comprising: an axial force test frame, a first pressure plate and a reduction gearbox body, wherein the reduction gearbox body is placed on the upper table of the axial force test frame, and the first pressure plate is connected to the upper end of the reduction gearbox body through a rotating shaft.

[0005] A second pressure plate is distributed on the upper end of the first pressure plate, a limiting shaft connecting plate is plugged and fixed on the upper surface of the first pressure plate, a rotating shaft is plugged on the inner side of the limiting shaft connecting plate through a limiting groove, a magnet block is adsorbed on the upper surface of the rotating shaft, the magnet block is slidably connected to the limiting shaft connecting plate through a turntable, the side wall of the limiting groove is connected to a supporting side plate through a spring, and the side end of the supporting side plate is fitted with the axial surface of the rotating shaft through a ball bearing.

[0006] Furthermore, a fixed base is screwed and installed at the lower end of the axial force test frame, and a guide shaft is welded on the upper surface of the fixed base; and the guide shaft is symmetrically distributed on the left and right sides of the axial force test frame.

[0007] Furthermore, the surface of the guide shaft is sleeved with a first pressure plate and a second pressure plate, and the upper surface of the second pressure plate is embedded and fixed with a load-bearing platform; and the groove surface at the lower end of the load-bearing platform is clamped and pressed with the limiting shaft connecting plate.

[0008] Furthermore, the left and right side plates of the axial force test frame are connected with clamping plates through adjusting studs, and the clamping plates are symmetrically clamped and fitted on the left and right sides of the reduction gear box body.

[0009] Furthermore, handles are installed on the front and rear sides of the second pressure plate, and the outer ends of the supporting side plates are connected to the limiting shaft connecting plates through connecting plates.

[0010] Furthermore, the first pressure plate, the second pressure plate, the limiting shaft connecting plate, the magnet block, the turntable, the supporting side plate and the spring constitute an axial force load-bearing mechanism.

[0011] The beneficial effect of the utility model is that the portable reducer axial force testing device of the utility model utilizes the magnet block in the limiting shaft connecting plate groove to adsorb with the rotating shaft of the reducer, and the supporting side plate pushed by the spring in the limiting shaft connecting plate groove is in sliding contact with the rotating shaft, so that the rotating shaft plate of the reducer rotates smoothly and is located in the limiting shaft connecting plate groove, thereby enhancing the stability of the axial force pressure test of the reducer and preventing the rotating shaft of the reducer from colliding and wearing with the pressure plate. At the same time, the axial force testing device has a simple structure and is convenient for daily carrying and use, thereby improving the stable testing effect of the reducer axial force testing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a front view structural schematic diagram of a portable reduction gearbox axial force testing device according to an embodiment of the utility model.

[0013] Figure 2 It is a schematic diagram of the partial cross-sectional structure of a portable reduction gearbox axial force testing device according to an embodiment of the utility model.

[0014] Figure 3 It is a schematic diagram of the top cross-sectional structure of the limiting shaft connecting plate according to an embodiment of the utility model.

[0015] In the figure: 1. Axial force test frame; 11. Guide shaft; 12. Fixed base; 13. Clamping plate; 14. Adjusting stud; 2. First pressure plate; 21. Second pressure plate; 22. Handle; 23. Load-bearing platform; 3. Reducer; 31. Rotating shaft; 4. Limiting shaft connecting plate; 41. Magnet block; 42. Turntable; 43. Limiting groove; 5. Support side plate; 51. Spring; 52. Connecting plate; 53. Ball. DETAILED DESCRIPTION

[0016] Reference Figures 1 to 3 As shown, the utility model provides a portable reduction gearbox axial force test device, comprising: an axial force test frame 1, a first pressure plate 2 and a reduction gearbox body 3, the reduction gearbox body 3 is placed on the upper table of the axial force test frame 1, and the upper end of the reduction gearbox body 3 is connected to the first pressure plate 2 through a rotating shaft 31.

[0017] A second pressure plate 21 is distributed on the upper end of the first pressure plate 2, and a limiting shaft connecting plate 4 is inserted and fixed on the upper surface of the first pressure plate 2. A rotating shaft 31 is inserted on the inner side of the limiting shaft connecting plate 4 through a limiting groove 43. A magnet block 41 is adsorbed on the upper surface of the rotating shaft 31. The magnet block 41 is slidably connected to the limiting shaft connecting plate 4 through a turntable 42. The side wall of the limiting groove 43 is connected to a supporting side plate 5 through a spring 51, and the side end of the supporting side plate 5 is fitted with the axial surface of the rotating shaft 31 through a ball 53.

[0018] Working principle: When testing the axial force of the reduction gearbox, first place the reduction gearbox body 3 on the axial force test frame 1, so that the rotating shaft 31 connected to the bearing of the reduction gearbox body 3 faces upward, and then move the first pressure plate 2 to make the rotating shaft 31 inserted into the limiting groove 43 of the limiting shaft connecting plate 4, so that the upper end of the rotating shaft 31 is adsorbed on the magnet block 41, and the supporting side plate 5 on the side of the limiting groove 43 slides in contact with the axial surface of the rotating shaft 31, and place the breeding block on the second pressure plate 21, so that the second pressure plate 21 is pressed down on the limiting shaft connecting plate 4 on the surface of the first pressure plate 2, and then energize the reduction gearbox body 3 to make the rotating shaft 31 rotate continuously for a period of time, and observe whether there is obvious noise. If there is no obvious noise, the reduction gearbox bearing can meet the load-bearing requirements of the maximum axial force, otherwise it does not meet the requirements.

[0019] In this embodiment, a fixed base 12 is screwed and installed at the lower end of the axial force test frame 1 , and a guide shaft 11 is welded on the upper surface of the fixed base 12 ; and the guide shafts 11 are symmetrically distributed on the left and right sides of the axial force test frame 1 .

[0020] As a preferred embodiment, the fixed base 12 is convenient for supporting the axial force test frame 1. The upper end of the guide shaft 11 is screwed with a limit block to prevent the first pressure plate 2 and the second pressure plate 21 from moving out of the surface of the guide shaft 11.

[0021] In this embodiment, the first pressure plate 2 and the second pressure plate 21 are sleeved on the surface of the guide shaft 11, and a load-bearing platform 23 is embedded and fixed on the upper surface of the second pressure plate 21; and the groove surface at the lower end of the load-bearing platform 23 is clamped and pressed with the limit shaft connecting plate 4.

[0022] As a preferred embodiment, the weight-bearing platform 23 can be placed with a breeding block, so that the second pressure plate 21 is pressed down on the limiting shaft connecting plate 4 on the surface of the first pressure plate 2, thereby applying pressure and weight to the rotating shaft 31.

[0023] In this embodiment, the left and right side plates of the axial force test frame 1 are connected to the clamping plates 13 through the adjusting studs 14 , and the clamping plates 13 are symmetrically clamped and fitted on the left and right sides of the reduction gear box body 3 .

[0024] As a preferred implementation, the axial force test frame 1 moves the clamping plate 13 by rotating the adjusting stud 14 so that the clamping plate 13 is clamped on the left and right sides of the reduction box body 3, thereby conveniently clamping and fixing the reduction box body 3 on the axial force test frame 1.

[0025] In this embodiment, handles 22 are installed on the front and rear sides of the second pressure plate 21 , and the outer ends of the supporting side plates 5 are connected to the limiting shaft connecting plate 4 through the connecting plate 52 .

[0026] As a preferred embodiment, the handle 22 facilitates the carrying of the axial force testing device, and the overall structure of the axial force testing device is simple, making it convenient for daily carrying and use.

[0027] In this embodiment, the first pressure plate 2, the second pressure plate 21, the limiting shaft connecting plate 4, the magnet block 41, the rotating disk 42, the supporting side plate 5 and the spring 51 constitute an axial force load-bearing mechanism.

[0028] As a preferred implementation, the axial force load-bearing mechanism continuously applies pressure to the rotating shaft 31 for a period of time to check whether the reduction gear box generates noise and confirm whether the inner bearing of the reduction gear box can meet the load-bearing requirements of the maximum axial force.

[0029] The portable reducer axial force test device of the utility model can effectively solve the problem that the existing axial force test device is difficult to apply pressure stably and bear weight on the rotating shaft, enhance the stability of the axial force pressure test of the reducer, and prevent the shaft of the reducer and the pressure plate from colliding and wearing. At the same time, the axial force test device has a simple structure and is convenient for daily carrying and use, thereby improving the stable testing effect of the reducer axial force test device, and is suitable for portable reducer axial force test devices.

Claims

1. A portable reduction gearbox axial force testing device, comprising: An axial force test frame (1), a first pressure plate (2) and a reduction box (3), wherein the reduction box (3) is placed on the upper surface of the axial force test frame (1), and the upper end of the reduction box (3) is connected to the first pressure plate (2) via a rotating shaft (31), and is characterized in that: A second pressure plate (21) is disposed at the upper end of the first pressure plate (2); a limit shaft connecting plate (4) is plugged and fixed on the upper surface of the first pressure plate (2); a rotating shaft (31) is plugged into the inner side of the limit shaft connecting plate (4) via a limit groove (43); a magnet block (41) is adsorbed on the upper surface of the rotating shaft (31); the magnet block (41) is slidably connected to the limit shaft connecting plate (4) via a rotating disk (42); a side wall of the limit groove (43) is connected to a supporting side plate (5) via a spring (51); and a side end of the supporting side plate (5) is in contact with the axial surface of the rotating shaft (31) via a ball bearing (53).

2. A portable reduction gearbox axial force testing device according to claim 1, characterized in that: A fixed base (12) is screwed onto the lower end of the axial force test frame (1), and a guide shaft (11) is welded onto the upper surface of the fixed base (12); and the guide shafts (11) are symmetrically distributed on the left and right sides of the axial force test frame (1).

3. A portable reduction gearbox axial force testing device according to claim 2, characterized in that: The surface of the guide shaft (11) is sleeved with a first pressure plate (2) and a second pressure plate (21); the upper surface of the second pressure plate (21) is embedded with a load-bearing platform (23) and fixed thereto; and the groove surface at the lower end of the load-bearing platform (23) is snap-fitted and pressed with the limit shaft connecting plate (4).

4. A portable reduction gearbox axial force testing device according to claim 1, characterized in that: The left and right side plates of the axial force test frame (1) are connected to a clamping plate (13) via an adjusting stud (14); the clamping plate (13) is symmetrically clamped and fitted on the left and right side surfaces of the reduction gearbox body (3).

5. The portable reduction gearbox axial force testing device according to claim 1 is characterized in that: Handles (22) are installed on the front and rear sides of the second pressure plate (21), and the outer ends of the supporting side plates (5) are connected to the limiting shaft connecting plates (4) via connecting plates (52).

6. A portable reduction gearbox axial force testing device according to claim 1, characterized in that: The first pressure plate (2), the second pressure plate (21), the limiting shaft connection plate (4), the magnet block (41), the rotating disk (42), the supporting side plate (5) and the spring (51) constitute an axial force load-bearing mechanism.