Visual inspection device for molding quality of precision injection mold product
By introducing the design of mobile motors, mobile screws and mobile threads in the visual detection device, the detection efficiency and effect were improved by the detection process during the detection process, and the detection efficiency and effect were improved.
Patent Information
- Application Number
- CN202420928789.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing visual inspection devices for precision injection mold product molding quality may easily cause the shooting components to be unable to move due to lag during the inspection process, miss product detection or the device stops running, which will affect the detection efficiency.
设计了一种包括移动电机、移动丝杆、移动螺母座和视觉检测器的检测装置,当视觉检测器出现卡顿时,移动电机带动移动丝杆和移动螺母座将视觉检测器向后移动,以 Make sure the product is filming and testing.
The visual detection device is effectively missing the problem of product detection or stopping operation due to stuttering, and improves the detection efficiency and effect.
Smart Images

Figure CN222419982U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of visual inspection devices, in particular to a visual inspection device for the molding quality of a precision injection mold product. Background Art
[0002] Visual inspection is to use machines to replace human eyes to make measurements and judgments. Visual inspection refers to converting the captured target into image signals through machine vision products, transmitting them to a dedicated image processing system, and converting them into digital signals based on pixel distribution, brightness, color and other information; the image system performs various operations on these signals to extract the characteristics of the target, and then controls the equipment action on site based on the judgment results. It has immeasurable value in detecting defects and preventing defective products from being delivered to consumers.
[0003] The patent document with the prior art publication number CN115479941B provides a visual inspection device for industrial product quality inspection, including a visual inspection instrument and a conveyor belt, the inner end of the visual inspection instrument is provided with a positioning shaft, the outer end of the positioning frame is provided with a camera frame, the inner end of the conveyor belt is provided with a hollow groove, and a shifting component. After the camera of a certain position on the camera frame is removed, the remaining cameras are automatically evenly distributed. The shifting component includes a cross-connecting shaft and a slide fixedly installed at the four corners of the cross-connecting shaft, which is used to drive the camera to slide. The inner end of the slide is provided with a sliding rod, and the inner ends of the sliding rod and the slide are respectively provided with a first spring and a second spring, which are used to drive the sliding rod and the slide. The present application solves the problem that the current visual inspection design performs rotation detection on gears and automatically adjusts the spacing of the camera position after damage and removal without affecting the inspection process.
[0004] However, during the use of the existing visual inspection device for the molding quality of precision injection mold products, the product is placed on a conveying device for transportation, and the visual inspection device will photograph the product to complete the quality inspection. Since the product is moving during inspection, when the visual inspection device is stuck, the shooting component cannot move, resulting in the shooting component missing the product inspection when no picture is taken, or the device stops running, thereby affecting the inspection efficiency. For this reason, we propose a visual inspection device for the molding quality of precision injection mold products. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a visual inspection device for the molding quality of precision injection mold products to solve the problems raised in the above background technology.
[0007] (II) Technical solution
[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a visual inspection device for the molding quality of precision injection mold products, comprising a conveyor, one side of the conveyor is fixedly connected to a driving mechanism, the inner side of the conveyor is fixedly connected to a material rack, the inner side of the conveyor is movably connected to a conveyor belt below the material rack, away from the material rack, the top of the conveyor is fixedly connected to a mounting seat, the top of the mounting seat is fixedly connected to a lifting rod, the top of the lifting rod is fixedly connected to a detection frame, the top of the detection frame is fixedly connected to a detection mechanism, one side of the detection frame is fixedly connected to an adjusting motor, the driving end of the adjusting motor is fixedly connected to an adjusting screw, the outer side of the adjusting screw is threadedly connected to the adjusting frame, the inside of the adjusting frame is fixedly connected to a moving motor, the driving end of the moving motor is fixedly connected to a moving screw, the outer side of the moving screw is threadedly connected to a moving nut seat, and the bottom of the moving nut seat is fixedly connected to a visual detector.
[0009] Preferably, the driving mechanism includes a conveying motor, a conveying roller and a transmission wheel, the conveying motor is fixedly connected to one side of the conveyor, the driving end of the conveying motor is fixedly connected to the conveying roller, one end of the conveying roller is fixedly connected to the transmission wheel, and the conveying roller is movably connected to the conveyor belt.
[0010] Preferably, a transmission belt is movably connected to the outer side of the transmission wheel, seven transmission wheels are provided, and every two transmission wheels are connected by a transmission belt.
[0011] Preferably, the detection mechanism includes a detection host and an inspection line, the detection host is fixedly connected to the top of the detection frame, one side of the detection host is fixedly connected to the inspection line, and one end of the inspection line is fixedly connected to the visual detector.
[0012] Preferably, the bottom of the conveyor is fixedly connected with a support leg, and four support legs are provided, and the four support legs are respectively located at the four corners of the bottom of the conveyor.
[0013] Preferably, a slide bar is fixedly connected to the inner side of the detection frame, and the slide bar movably passes through the adjustment frame.
[0014] (III) Beneficial effects
[0015] The utility model provides a visual inspection device for the molding quality of precision injection mold products, which has the following beneficial effects:
[0016] (1) The visual inspection device for the molding quality of precision injection mold products is provided with a moving motor, a moving screw, a moving nut seat and a visual detector. When the visual inspection device is used, when the product to be inspected is conveyed to the conveyor belt, the conveying motor drives the conveyor roller to rotate, and the conveyor belt will convey the product to the inspection position. At this time, the material rack will center the product in the middle of the conveyor belt, and the visual detector will take a picture of the product and transmit the data to the inspection host through the inspection line to inspect the quality of the product. When the visual detector is stuck and fails to take a picture of the inspection device, the moving motor drives the moving screw to rotate clockwise, and the moving nut seat drives the visual detector to move backward through the moving screw, so as to align with the product, ensuring that the visual detector can take a picture of the product when it is stuck, thereby avoiding the visual inspection device from missing the product inspection or the device stopping running, thereby improving the inspection efficiency and inspection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a cross-sectional view of the adjusting frame of the utility model;
[0019] Figure 3 It is a partial structural schematic diagram of the detection frame of the utility model;
[0020] Figure 4 It is a cross-sectional view of the conveyor of the utility model.
[0021] In the figure: 1. Support leg; 2. Conveyor; 3. Conveying motor; 301. Conveying roller; 4. Conveyor belt; 5. Drive wheel; 501. Drive belt; 6. Material rack; 7. Mounting seat; 8. Lifting rod; 9. Detection frame; 901. Sliding rod; 10. Detection host; 11. Inspection line; 12. Adjusting motor; 13. Adjusting screw rod; 14. Adjusting frame; 15. Moving motor; 16. Moving screw rod; 17. Moving nut seat; 18. Visual detector. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4The utility model provides a technical solution: a visual inspection device for the molding quality of precision injection mold products, including a conveyor 2, one side of the conveyor 2 is fixedly connected with a driving mechanism, the inner side of the conveyor 2 is fixedly connected with a material rack 6, the inner side of the conveyor 2 is movably connected with a conveyor belt 4 below the material rack 6, the top of the conveyor 2 is fixedly connected with a mounting seat 7, the top of the mounting seat 7 is fixedly connected with a lifting rod 8, the top of the lifting rod 8 is fixedly connected with a detection frame 9, the top of the detection frame 9 is fixedly connected with a detection mechanism, one side of the detection frame 9 is fixedly connected with an adjusting motor 12, the driving end of the adjusting motor 12 is fixedly connected with an adjusting screw rod 13, the outer side of the adjusting screw rod 13 is threadedly connected with an adjusting frame 14, the inside of the adjusting frame 14 is fixedly connected with a moving motor 15, the driving end of the moving motor 15 is fixedly connected with a moving screw rod 16, the outer side of the moving screw rod 16 is threadedly connected with a moving nut seat 17, and the bottom of the moving nut seat 17 is fixedly connected with a visual detector 18.
[0024] In this embodiment, specifically, the driving mechanism includes a conveying motor 3, a conveying roller 301 and a transmission wheel 5. The conveying motor 3 is fixedly connected to one side of the conveyor 2, the driving end of the conveying motor 3 is fixedly connected to the conveying roller 301, one end of the conveying roller 301 is fixedly connected to the transmission wheel 5, and the conveying roller 301 is movably connected to the conveyor belt 4. When the product to be inspected is transported to the conveyor belt 4, the conveying motor 3 drives the conveying roller 301 to operate, and the conveyor belt 4 will transport the product to the inspection position.
[0025] In this embodiment, specifically, a transmission belt 501 is movably connected to the outer side of the transmission wheel 5, and seven transmission wheels 5 are provided. Every two transmission wheels 5 are connected by the transmission belt 501, so that the conveying rollers 301 can all operate, thereby ensuring that the conveyor belt 4 can normally convey the product.
[0026] In this embodiment, specifically, the detection mechanism includes a detection host 10 and an inspection line 11. The detection host 10 is fixedly connected to the top of the detection frame 9, one side of the detection host 10 is fixedly connected to the inspection line 11, and one end of the inspection line 11 is fixedly connected to a visual detector 18. When the visual detector 18 takes a picture of the product, the picture will be transmitted to the detection host 10 through the inspection line 11, and the detection host 10 will perform quality inspection on the product.
[0027] In this embodiment, specifically, the bottom of the conveyor 2 is fixedly connected with a support leg 1, and four support legs 1 are provided. The four support legs 1 are respectively located at the four corners of the bottom of the conveyor 2. The support legs 1 make the visual detection device more stably placed.
[0028] In this embodiment, specifically, a slide bar 901 is fixedly connected to the inner side of the detection frame 9, and the slide bar 901 movably penetrates the adjustment frame 14. The slide bar 901 can limit the adjustment frame 14, so that the adjustment frame 14 can move left and right normally.
[0029] Working principle: After the utility model is installed, first check the installation and safety protection of the utility model. When using the visual inspection device, when the product to be inspected is transported to the conveyor belt 4, the conveying motor 3 drives the conveying roller 301 to operate, and the conveyor belt 4 will transport the product to the inspection position. At this time, the material rack 6 will center the product in the middle of the conveyor belt 4. At the same time, the visual detector 18 will shoot the product and transmit data to the inspection host 10 through the inspection line 11 to detect the quality of the product. When the visual detector 18 is stuck and fails to shoot the inspection equipment, the moving motor 15 drives the moving screw 16 to rotate clockwise, and the moving nut seat 17 drives the visual detector 18 to move backward through the moving screw 16, thereby aligning with the product to ensure that the visual detector 18 can also shoot and inspect the product when it is stuck. This completes the use process of the utility model. The utility model has a simple structure and is safe and convenient to use.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0031] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.
Claims
1. A device for visually inspecting the molding quality of precision injection mold products, comprising a conveyor (2), characterized in that: One side of the conveyor (2) is fixedly connected to a driving mechanism, the inner side of the conveyor (2) is fixedly connected to a material rack (6), the inner side of the conveyor (2) away from the material rack (6) is movably connected to a conveyor belt (4), the top of the conveyor (2) is fixedly connected to a mounting seat (7), the top of the mounting seat (7) is fixedly connected to a lifting rod (8), the top of the lifting rod (8) is fixedly connected to a detection frame (9), the top of the detection frame (9) is fixedly connected to a detection mechanism, and one side of the detection frame (9) is fixedly connected to a detection mechanism. An adjusting motor (12) is fixedly connected, the driving end of the adjusting motor (12) is fixedly connected to an adjusting screw rod (13), the outer side of the adjusting screw rod (13) is threadedly connected to an adjusting frame (14), the interior of the adjusting frame (14) is fixedly connected to a moving motor (15), the driving end of the moving motor (15) is fixedly connected to a moving screw rod (16), the outer side of the moving screw rod (16) is threadedly connected to a moving nut seat (17), and the bottom of the moving nut seat (17) is fixedly connected to a visual detector (18).
2. A precision injection mold product molding quality visual inspection device according to claim 1, characterized in that: The driving mechanism comprises a conveying motor (3), a conveying roller (301) and a transmission wheel (5); the conveying motor (3) is fixedly connected to one side of the conveyor (2); the driving end of the conveying motor (3) is fixedly connected to the conveying roller (301); one end of the conveying roller (301) is fixedly connected to the transmission wheel (5); and the conveying roller (301) is movably connected to a conveyor belt (4).
3. A visual inspection device for molding quality of precision injection mold products according to claim 2, characterized in that: The outer side of the transmission wheel (5) is movably connected with a transmission belt (501), seven transmission wheels (5) are provided, and every two transmission wheels (5) are connected to each other through a transmission belt (501).
4. A precision injection mold product molding quality visual inspection device according to claim 1, characterized in that: The detection mechanism comprises a detection host (10) and an inspection line (11); the detection host (10) is fixedly connected to the top of a detection frame (9); one side of the detection host (10) is fixedly connected to the inspection line (11); and one end of the inspection line (11) is fixedly connected to a visual detector (18).
5. A precision injection mold product molding quality visual inspection device according to claim 1, characterized in that: The bottom of the conveyor (2) is fixedly connected with a support leg (1), and four support legs (1) are provided. The four support legs (1) are respectively located at the four corners of the bottom of the conveyor (2).
6. A precision injection mold product molding quality visual inspection device according to claim 1, characterized in that: A sliding rod (901) is fixedly connected to the inner side of the detection frame (9), and the sliding rod (901) movably passes through the adjustment frame (14).
Citation Information
Patent Citations
A visual inspection device for quality control of industrial products
CN115479941B