Nondestructive testing equipment for winding quality of reinforcing layer of flexible composite pipe

By designing a flexible composite tube enhanced section quality inspection equipment including a base, L -shaped board, deceleration motor and other components, solve the problem of low detection efficiency in the existing technology, and realize the quality of the enhancement of the flexible composite tube. Efficient testing.

CN222420006UActive Publication Date: 2025-01-28SHANDONG CTRIP PETROCHEMICAL TECH SERVICES CO LTD
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Patent Information

Application Number
CN202420552427.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-01-28
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

In the prior art, the efficiency of detecting the winding quality of the flexible composite tube reinforcement layer is low, and it depends on manual observation of the naked eye, making it difficult to achieve efficient detection.

Method used

Design a flexible composite tube enhanced layer entangled quality non -destructive detection equipment, through setting the base, L -shaped board, deceleration motor, a shaft, disc, cylinder, electric push rod, connecting rod, connecting board, support plate, and support plate and support plate and support plate and support plate and support plate and support plate and support plate and support plate and support plates and support plates and support plates. The T -type directional rod is fixed to the flexible composite tube and driven it to rotate. At the same time, the drive component is used to drive the CCD camera to move in the horizontal direction to achieve the shooting and detection of the enhanced layer.

Benefits of technology

The device can fix the flexible composite tube and drive it to rotate more conveniently and quickly. The inspection efficiency is significantly improved through the CCD camera to detect the surface entangled layer of the flexible composite tube.

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    Figure CN222420006U_ABST
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Abstract

The utility model belongs to the technical field of detection equipment, and particularly relates to flexible composite pipe reinforcement layer winding quality nondestructive detection equipment, which comprises a base, an L-shaped plate is fixed at the top of the base, a speed reducing motor is fixed on one side wall of the L-shaped plate, the side wall of the L-shaped plate is rotatably connected with a rotating shaft through a bearing, and the rotating shaft is connected with the base. An output shaft of the gear motor is fixedly connected with one end of a rotating shaft, a disc is fixed to the other end of the rotating shaft, and a barrel is fixed to one side wall of the disc. Through the arrangement of the base, the L-shaped plate, the gear motor, the rotating shaft, the disc, the barrel, the electric push rod, the connecting disc, the connecting rod, the connecting plate, the supporting plate and the T-shaped guide rod, the flexible composite pipe can be fixed more conveniently and quickly and can be driven to rotate, and the CCD camera can be driven to move in the horizontal direction through the arrangement of the driving assembly. Therefore, the enhancement layer wound on the surface of the flexible composite pipe can be shot and detected, and the detection efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a nondestructive detection device for the winding quality of a reinforcement layer of a flexible composite pipe. Background Art

[0002] The reinforcement layer of the flexible composite pipe is an important component of the flexible composite pipe, and is usually made of high-performance materials, such as glass fiber, carbon fiber or aramid fiber. These materials have the characteristics of high strength, high modulus and light weight, which can improve the mechanical properties and durability of the flexible composite pipe. Usually, these high-performance materials are wound on the surface of the flexible composite pipe. In order to detect whether the reinforcement layer of the flexible composite pipe is tightly wound, the staff usually needs to observe and detect it with the naked eye. This detection method is inefficient. Therefore, we propose a non-destructive detection device for the winding quality of the reinforcement layer of the flexible composite pipe to solve the above problems. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a nondestructive testing device for the winding quality of the reinforcement layer of a flexible composite pipe, which solves the problems raised in the above-mentioned background technology.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0007] A nondestructive testing device for the winding quality of a reinforced layer of a flexible composite pipe comprises a base, an L-shaped plate is fixed on the top of the base, a reduction motor is fixed on one side wall of the L-shaped plate, the side wall of the L-shaped plate is rotatably connected to a rotating shaft through a bearing, the output shaft of the reduction motor is fixedly connected to one end of the rotating shaft, a disc is fixed to the other end of the rotating shaft, a cylinder is fixed to one side wall of the disc, an electric push rod is fixed to one side inner wall of the cylinder, a connecting disc is fixed to the ejecting end of the electric push rod, one side wall of the connecting disc is rotatably connected to four connecting rods through a pin shaft in a circumferential array, one end of each of the four connecting rods is rotatably connected to a connecting plate through a pin shaft, a support plate is fixed to the surface of each of the connecting plates, the support plates slide through the surface of the cylinder, both ends of the connecting plate slide through a T-shaped guide rod, one end of each of the T-shaped guide rods is fixedly connected to the inner wall of the cylinder, a CCD camera is arranged above the cylinder, and a driving component for driving the CCD camera to move in a horizontal direction is arranged on the L-shaped plate.

[0008] Furthermore, the driving assembly includes two bracket blocks symmetrically fixed on the top of the L-shaped plate, a screw rod is rotatably connected between the two bracket blocks through a bearing, a servo motor is fixed to the top of the L-shaped plate, the output shaft of the servo motor is fixedly connected to one end of the screw rod, a vertical plate is threadedly connected to the surface of the screw rod, the vertical plate slides through the top of the L-shaped plate, a mounting plate is fixed to the bottom of the vertical plate, the CCD camera is fixed to the bottom of the mounting plate, and a strip-shaped sliding opening adapted to the vertical plate is opened on the top of the L-shaped plate.

[0009] Furthermore, the side wall of the vertical plate is provided with a threaded hole adapted for the screw rod.

[0010] Furthermore, guide holes adapted to fit the T-shaped guide rods are provided at both ends of the connecting plate, and four through openings adapted to fit the support plates are provided in a circular array on the surface of the cylinder.

[0011] Furthermore, a non-slip rubber pad is fixed to the bottom of the base.

[0012] (III) Beneficial effects

[0013] Compared with the prior art, the utility model provides a nondestructive testing device for the winding quality of the reinforcement layer of a flexible composite pipe, which has the following beneficial effects:

[0014] The utility model can fix the flexible composite pipe more conveniently and quickly and drive the flexible composite pipe to rotate by arranging a base, an L-shaped plate, a reduction motor, a rotating shaft, a disc, a cylinder, an electric push rod, a connecting disc, a connecting rod, a connecting plate, a support plate and a T-shaped guide rod. The driving assembly can be used to drive the CCD camera to move in the horizontal direction, so the reinforcing layer wrapped on the surface of the flexible composite pipe can be photographed and detected, and the detection efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall top view structure of the utility model;

[0017] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-sectional structure along the middle line AA.

[0018] In the figure: 1. base; 2. L-shaped plate; 3. reduction motor; 4. rotating shaft; 5. disc; 6. cylinder; 7. electric push rod; 8. connecting plate; 9. connecting rod; 10. connecting plate; 11. support plate; 12. T-shaped guide rod; 13. CCD camera; 14. driving assembly; 1401. bracket block; 1402. screw; 1403. servo motor; 1404. vertical plate; 1405. mounting plate; 1406. threaded hole; 15. strip sliding mouth; 16. guide hole; 17. through mouth; 18. anti-slip rubber pad. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example

[0021] like Figure 1 , Figure 2 and Figure 3As shown, a nondestructive testing device for the winding quality of a reinforced layer of a flexible composite pipe proposed in an embodiment of the utility model comprises a base 1, an L-shaped plate 2 is fixed on the top of the base 1, a reduction motor 3 is fixed on one side wall of the L-shaped plate 2, a rotating shaft 4 is rotatably connected to the side wall of the L-shaped plate 2 through a bearing, the output shaft of the reduction motor 3 is fixedly connected to one end of the rotating shaft 4, a disc 5 is fixed to the other end of the rotating shaft 4, a cylinder 6 is fixed to one side wall of the disc 5, an electric push rod 7 is fixed to the inner wall of one side of the cylinder 6, a connecting disc 8 is fixed to the ejecting end of the electric push rod 7, a side wall of the connecting disc 8 is rotatably connected to four connecting rods 9 in a circular array through a pin shaft, one end of the four connecting rods 9 is rotatably connected to a connecting plate 10 through a pin shaft, a support plate 11 is fixed to the surface of the connecting plate 10, the support plate 11 slides through the surface of the cylinder 6, T-shaped guide rods 12 slide through both ends of the connecting plate 10, one end of the T-shaped guide rod 12 is fixedly connected to the inner wall of the cylinder 6, and a C is arranged above the cylinder 6. CD camera 13, a driving assembly 14 for driving the CCD camera 13 to move in the horizontal direction is arranged on the L-shaped plate 2. When in use, the flexible composite tube is sleeved on the surface of the cylinder 6, and then the electric push rod 7 is started. The ejection end of the electric push rod 7 is extended to drive the connecting plate 8 to move to the right, and the connecting plate 8 can drive the four connecting rods 9 to move, and the connecting rod 9 can drive the corresponding connecting plate 10 to move outward, and the connecting plate 10 can drive the corresponding support plate 11 to move outward, so the flexible composite tube can be propped up and fixed, and then the reduction motor 3 is started, the reduction motor 3 can drive the rotating shaft 4 to rotate, the rotating shaft 4 can drive the disc 5 to rotate, and the disc 5 can drive the cylinder 6 to rotate, so the flexible composite tube can be driven to rotate, and the driving assembly 14 can be used to drive the CCD camera 13 to move in the horizontal direction, so the reinforcing layer wrapped on the surface of the flexible composite tube can be photographed, so that a comparison can be made, which is more efficient than the method of detection by the naked eye of the staff.

[0022] like Figure 1 , Figure 2 and Figure 3As shown, in some embodiments, the driving assembly 14 includes two bracket blocks 1401 symmetrically fixed on the top of the L-shaped plate 2, and a screw rod 1402 is rotatably connected between the two bracket blocks 1401 through a bearing. A servo motor 1403 is fixed on the top of the L-shaped plate 2, and the output shaft of the servo motor 1403 is fixedly connected to one end of the screw rod 1402. A vertical plate 1404 is threadedly connected to the surface of the screw rod 1402, and a threaded hole 1406 adapted to the screw rod 1402 is opened on the side wall of the vertical plate 1404. The vertical plate 1404 slides through the top of the L-shaped plate 2, and the vertical plate 1404 A mounting plate 1405 is fixed at the bottom, and the CCD camera 13 is fixed at the bottom of the mounting plate 1405. A strip sliding opening 15 adapted to the vertical plate 1404 is opened at the top of the L-shaped plate 2. When it is necessary to drive the CCD camera 13 to move in the horizontal direction, the servo motor 1403 can be started, and the servo motor 1403 can drive the screw 1402 to rotate, and the screw 1402 can drive the vertical plate 1404 to move in the horizontal direction. The vertical plate 1404 can drive the mounting plate 1405 to move in the horizontal direction, so the CCD camera 13 can be driven to move in the horizontal direction.

[0023] like Figure 3 As shown, in some embodiments, guide holes 16 adapted to the T-shaped guide rod 12 are provided at both ends of the connecting plate 10 so that the connecting plate 10 can stably move in the cylinder 6. Four through holes 17 adapted to the support plate 11 are provided in a circular array on the surface of the cylinder 6 so that the support plate 11 can smoothly pass through the surface of the cylinder 6. A non-slip rubber pad 18 is fixed to the bottom of the base 1, which can play a better anti-slip role, so that the overall placement can be more stably.

[0024] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A non-destructive testing device for the winding quality of a flexible composite pipe reinforcement layer, comprising a base (1), characterized in that: An L-shaped plate (2) is fixed on the top of the base (1); a reduction motor (3) is fixed on one side wall of the L-shaped plate (2); a rotating shaft (4) is rotatably connected to the side wall of the L-shaped plate (2) via a bearing; an output shaft of the reduction motor (3) is fixedly connected to one end of the rotating shaft (4); a disc (5) is fixed to the other end of the rotating shaft (4); a cylinder (6) is fixed to one side wall of the disc (5); an electric push rod (7) is fixed to one side inner wall of the cylinder (6); a connecting disc (8) is fixed to the ejection end of the electric push rod (7); and one side wall of the connecting disc (8) is rotatably connected to the rotating shaft (4) via a pin in a circular array. There are four connecting rods (9), one end of each of the four connecting rods (9) is rotatably connected to a connecting plate (10) via a pin shaft, a support plate (11) is fixed to the surface of each of the connecting plates (10), and each of the support plates (11) slides through the surface of the cylinder (6), and both ends of each of the connecting plates (10) slide through a T-shaped guide rod (12), and one end of each of the T-shaped guide rods (12) is fixedly connected to the inner wall of the cylinder (6), a CCD camera (13) is arranged above the cylinder (6), and a driving component (14) for driving the CCD camera (13) to move in a horizontal direction is arranged on the L-shaped plate (2).

2. The nondestructive testing equipment for the winding quality of the reinforcement layer of a flexible composite pipe according to claim 1 is characterized in that: The driving assembly (14) comprises two bracket blocks (1401) symmetrically fixed on the top of the L-shaped plate (2); a screw rod (1402) is rotatably connected between the two bracket blocks (1401) via a bearing; a servo motor (1403) is fixed on the top of the L-shaped plate (2); an output shaft of the servo motor (1403) is fixedly connected to one end of the screw rod (1402); a vertical plate (1404) is threadedly connected to the surface of the screw rod (1402); the vertical plate (1404) slides through the top of the L-shaped plate (2); a mounting plate (1405) is fixed to the bottom of the vertical plate (1404); the CCD camera (13) is fixed to the bottom of the mounting plate (1405); and a strip-shaped sliding opening (15) adapted to the vertical plate (1404) is opened on the top of the L-shaped plate (2).

3. The nondestructive testing equipment for the winding quality of the reinforcement layer of a flexible composite pipe according to claim 2 is characterized by: The side wall of the vertical plate (1404) is provided with a threaded hole (1406) adapted to fit the screw rod (1402).

4. The nondestructive testing equipment for the winding quality of the reinforcement layer of a flexible composite pipe according to claim 1 is characterized in that: Both ends of the connecting plate (10) are provided with guide holes (16) adapted to fit the T-shaped guide rod (12), and the surface of the cylinder (6) is provided with four through openings (17) adapted to fit the support plate (11) in a circular array.

5. The nondestructive testing equipment for the winding quality of the reinforcement layer of a flexible composite pipe according to claim 1 is characterized by: A non-slip rubber pad (18) is fixed to the bottom of the base (1).