Grain imperfect grain analysis device

By designing imperfect grain analysis devices, including glass turntables, automatic feed devices, detection areas, materials area and grain recycling device, the problem of low degree of automation and manual intervention in existing technology has been solved. Equipping, detection and materials have improved work efficiency.

CN222420028UActive Publication Date: 2025-01-28SHANDONG HONGSHENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202323611084.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-01-28
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing grain analysis device is not very automated, and it is impossible to automatically load and unload, and the grain that fails to detect requires manual intervention and treatment, which affects work efficiency.

Method used

A kind of grain analysis device is designed, including glass turntables, automatic material, detection areas, material area, and grain recycling devices to achieve automatic food, detection and division of food, and grain that failed to share the material. Carry out automatic collection and re -detection.

Benefits of technology

The degree of automation of the grain analysis device has been improved, the automation, detection and material of food are realized, artificial intervention is reduced, and work efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grain imperfect grain analysis device which comprises a shell, a glass turntable is rotationally arranged in the shell, an annular groove is formed in the circumferential position of the upper surface of the glass turntable, and an automatic feeding device is arranged on one side of the glass turntable; a detection area and a material distribution area are respectively arranged in the rotation direction of the glass turntable, and an upper camera and a lower camera are respectively arranged on the upper surface and the lower surface of the glass turntable in the detection area; the material distribution area is provided with a plurality of discharging channels, and each discharging channel corresponds to different imperfect grain types. According to the utility model, automatic feeding, detection and calculation of percentages of different types of grains can be realized, and the automation degree is higher; in addition, the grains which fail to be distributed are automatically collected, detected again and distributed.
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Description

Technical Field

[0001] The utility model relates to a device for analyzing imperfect grains of grains, belonging to the technical field of grain analysis. Background Art

[0002] With the rapid economic development and the continuous improvement of people's living standards, the quality and safety of agricultural products have received widespread attention. The decline in grain storage quality is a malignant change that occurs during the grain storage process, making it unsuitable for processing into finished grains for human consumption. Due to its industry nature and concealment, grain storage quality is not easily perceived by consumers and processors. Grain with severely unsuitable or even mildly unsuitable storage quality can accumulate through the food chain and endanger human health. Therefore, its detection is particularly important.

[0003] There are also some grain analysis devices in the existing technology, but the degree of automation is not enough, and it is impossible to automatically load and unload materials. In addition, it is impossible to process grain that fails the detection, and manual intervention is required, which is troublesome and affects work efficiency.

[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] In view of the deficiencies in the background technology, the utility model provides a device for analyzing imperfect grains in grains, which can realize automatic feeding and detection of grains, calculate the percentages of different types of grains, and have a higher degree of automation; in addition, grains that fail to be divided are automatically collected, re-detected and divided.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A grain imperfect grain analysis device comprises a housing, a glass turntable is rotatably arranged inside the housing, an annular groove is arranged at the circumference position of the upper surface of the glass turntable, and an automatic feeding device is arranged on one side of the glass turntable;

[0008] A detection area and a material distribution area are respectively provided in the rotation direction of the glass turntable, and an upper camera and a lower camera are respectively provided on the upper surface and the lower surface of the glass turntable in the detection area;

[0009] The material distribution area is provided with a plurality of material discharge channels, and each material discharge channel corresponds to a different type of imperfect grain.

[0010] Furthermore, an air flow nozzle is fixed at the inlet of the upper end of each material discharge channel.

[0011] Furthermore, the outlet at the lower end of each material discharge channel is provided with a material storage barrel, and a weighing instrument is fixed on the back side of the material storage barrel.

[0012] Furthermore, the automatic feeding device comprises a feeding hopper, which is a funnel with an opening at the upper end and tapering downwards;

[0013] It also includes a straight vibration material trough, which includes two material baffles arranged at an angle, and the bottoms of the two material baffles intersect in a straight line.

[0014] Furthermore, a feeder is provided at the lower end of the feed hopper, and the feeder includes a seeding wheel, and a plurality of material storage pits are provided on the circumferential side wall of the seeding wheel.

[0015] Furthermore, the seeding wheel is driven by a motor, and the circumferential side wall of the seeding wheel is directly opposite to the discharge port at the lower end of the feed hopper.

[0016] Furthermore, the straight-vibration trough is located at the lower end of the feeder, and a straight vibrator is fixed to the lower end of the straight-vibration trough.

[0017] Furthermore, a grain recovery device is provided at the rear side of the material distribution area in the direction of rotation of the glass turntable, and the grain recovery device includes a grain conveyor, which is arranged at an angle, and the upper outlet of the grain conveyor is located above the feed hopper, and the lower outlet of the grain conveyor is provided with a recovery cover.

[0018] Furthermore, the inlet at the upper end of the recovery cover is close to the edge of the glass turntable, and an air flow nozzle is fixed on the recovery cover.

[0019] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:

[0020] 1. A detection area and a material distribution area are respectively provided in the rotation direction of the glass turntable. The upper camera and the lower camera transmit the photos to the processing system, and the processing system analyzes the photos. A plurality of material discharge channels are provided in the material distribution area. When the imperfect grains rotate to the inlet of the corresponding material discharge channel, the processing system controls the air flow nozzle through the solenoid valve to spray compressed air to blow the grains into the material discharge channel. The weighing instrument transmits the weight of the grains to the processing system. The processing system calculates the specific gravity of different types of imperfect grains according to the weight of different types of grains, thereby performing imperfect grain analysis on the grains.

[0021] 2. The automatic feeding device includes a feeding hopper, and the straight vibrating trough includes two baffle plates set at an angle, the bottoms of the two baffle plates intersect in a straight line, and the grains are discharged outward along the bottom of the straight vibrating trough. The grains move along the straight line at the bottom of the baffle plates to prevent grain stacking and achieve grains flowing outward side by side. The automatic feeding device can realize automatic grain loading and automatic detection, and the degree of automation is higher.

[0022] 3. When the grain that fails to be divided is transferred to the recovery cover, the air flow nozzle blows the grain into the recovery cover and then sends it to the automatic feeding device again through the conveyor.

[0023] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the outer side of the utility model;

[0025] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0026] Figure 3 It is a partial view of the utility model;

[0027] Figure 4 It is a structural schematic diagram of the automatic feeding device and the grain conveyor in the utility model;

[0028] Figure 5 It is a front view of the automatic feeding device in the utility model;

[0029] Figure 6 It is a side view of the automatic feeding device in the utility model;

[0030] Figure 7 It is a three-dimensional diagram of the automatic feeding device in the utility model;

[0031] Figure 8 It is a schematic diagram of the structure of the straight vibration trough in the automatic feeding device;

[0032] Fig. 9 It is a structural schematic diagram of a seeding wheel in an automatic feeding device.

[0033] In the figure,

[0034] 1-housing, 101-feeding port, 2-glass turntable, 3-upper camera, 4-lower camera, 5-baffle plate, 6-automatic feeding device, 601-feeding hopper, 602-feeding baffle, 603-discharger, 604-trough connecting block, 605-trough fixing plate, 606-straight vibration trough, 607-straight vibrator, 608-straight vibrator fixing plate, 609-height adjustment plate, 610-installation base plate, 611-seeding wheel, 612-storage pit, 7-grain recovery device, 701-grain conveyor, 702-recovery cover, 8-discharge channel, 9-air flow nozzle, 10-installation plate, 11-storage barrel, 12-weighing instrument, 13-storage drawer. DETAILED DESCRIPTION

[0035] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0036] like Figure 1-Figure 5The utility model provides a device for analyzing imperfect grains in grains, comprising a shell 1, a mounting plate 10 is horizontally arranged at an upper position inside the shell 1, a rotatable glass turntable 2 is arranged at the upper end of the mounting plate 10, an annular groove is arranged at a circumferential position on the upper surface of the glass turntable 2, an automatic feeding device 6 is arranged on one side of the glass turntable 2, and the automatic feeding device 6 outputs grains into the annular groove and rotates with the glass turntable 2.

[0037] An inspection area and a material distribution area are respectively provided in the rotation direction of the glass turntable 2, and an upper camera 3 and a lower camera 4 are respectively provided on the upper surface and the lower surface of the glass turntable 2 in the inspection area. The upper camera 3 and the lower camera 4 take pictures of the grains, and the upper camera 3 and the lower camera 4 transmit the pictures to the processing system, and the processing system analyzes the pictures to distinguish the grains according to moldy grains, damp grains, sprouted grains, worm-eaten grains, frostbitten grains, swollen grains, diseased grains, etc.

[0038] A plurality of feeding channels 8 are provided in the material distribution area, each of which corresponds to a different type of imperfect grain food. An air flow nozzle 9 is fixed at the inlet of the upper end of each feeding channel 8. When the imperfect grain food rotates to the inlet of the corresponding feeding channel 8, the processing system controls the air flow nozzle 9 through the solenoid valve to spray compressed air to blow the food into the feeding channel 8.

[0039] The outlet at the lower end of each feeding channel 8 is provided with a storage barrel 11, and a weighing instrument 12 is fixed on the back side of the storage barrel 11. The weighing instrument 12 weighs the grain in the storage barrel 11, and the weighing instrument 12 transmits the weight of the grain to the processing system. The processing system calculates the percentage of different types of imperfect grains according to the weight of different types of grains, thereby performing imperfect grain analysis on the grains.

[0040] After weighing, the processing system controls the valve at the bottom of the storage barrel 11 to open, so that the grain flows to the discharge drawer 13 at the lower end thereof.

[0041] The automatic feeding device 6 includes a feeding hopper 601, which is in the shape of a funnel with an opening at the upper end and a downward contraction. A feeder 603 is provided at the lower end of the feeding hopper 601. The feeder 603 includes a seeding wheel 611, which is driven by a motor. A plurality of storage pits 612 are provided on the circumferential side wall of the seeding wheel 611. The circumferential side wall of the seeding wheel 611 faces the discharge port at the lower end of the feeding hopper 601. The grain in the feeding hopper 601 falls into the storage pit 612 of the seeding wheel 611. The storage pit 612 rotates with the seeding wheel 611. When the storage pit 612 rotates from the upper end to the lower end, the grain falls to realize the feeding of the grain. The automatic feeding device 6 can realize automatic feeding of grain and automatically complete detection, and the degree of automation is higher.

[0042] A straight vibrating trough 606 is provided at the lower end of the feeder 603, and the straight vibrating trough 606 includes two baffle plates set at an angle, and the bottoms of the two baffle plates intersect in a straight line. The grain is discharged outward along the bottom of the straight vibrating trough 606, and the grain moves along the straight line at the bottom of the baffle plate to prevent grain stacking and achieve the outward flow of grains side by side.

[0043] The grains flow out side by side and fall onto the glass turntable 2 . Since the glass turntable 2 is rotating all the time, there is a time difference between the front and back grains falling, so the grains are arranged at intervals on the glass turntable 2 .

[0044] The discharge port of the straight vibration trough 606 is open, and the rear end is blocked, so that the grain can only flow toward the discharge end.

[0045] The straight vibrating trough 606 is tilted so that the outlet end of the straight vibrating trough 606 is lower than the inlet end, which facilitates the flow of grain to the outlet end.

[0046] A straight vibrator 607 is fixed to the lower end of the straight vibrating trough 606, and the straight vibrator 607 drives the straight vibrating trough 606 to vibrate, so that the grains falling into the straight vibrating trough 606 flow side by side along the bottom straight line toward the outlet.

[0047] A trough connecting block 604 is fixed to the upper end of the straight vibrator 607 , a trough fixing plate 605 is fixed to one side of the trough connecting block 604 , and one of the baffle plates of the straight vibrating trough 606 is fixed to one side of the trough fixing plate 605 .

[0048] The side of the material trough connecting plate 605 is vertically arranged, so that one of the baffle plates of the straight vibration material trough 606 is vertically arranged, and the other baffle plate is inclined. The grain falling from the feeder 603 falls onto the inclined baffle plate, and then the grain slides to the bottom of the straight vibration material trough 606, thus preventing grain accumulation or material breakage.

[0049] A straight vibrator fixing plate 608 is fixed to the lower end of the straight vibrator 607, and height adjustment plates 609 are provided at both ends of the straight vibrator fixing plate 608. The position of the straight vibrator fixing plate 608 on the height adjustment plate 609 is adjustable, so that the discharge height can be adjusted.

[0050] A mounting base plate 610 is provided at the lower end of the height adjustment plate 609 to support the automatic feeding device 6 .

[0051] A feed baffle 602 is provided at the inlet of the feed hopper 601 , and a feed port 101 is provided on the shell 1 , and grain is injected from the feed port 101 and flows into the feed hopper 601 .

[0052] A grain recovery device 7 is provided at the rear side of the material distribution area in the rotation direction of the glass turntable 2, and the grain recovery device includes a grain conveyor 701. The grain conveyor 701 is inclined, and the upper outlet of the grain conveyor 701 is located above the feed hopper 601. The lower outlet of the grain conveyor 701 is provided with a recovery cover 702. The inlet at the upper end of the recovery cover 702 is close to the edge of the glass turntable 2. An air flow nozzle 9 is fixed on the recovery cover 702. When the grain that fails to be distributed due to reasons such as grain coagulation is transferred to the recovery cover 702, the air flow nozzle 9 blows the grain into the recovery cover 702 and delivers it to the automatic feeding device 6 again via the conveyor.

[0053] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.

Claims

1. A device for analyzing imperfect grains in food, characterized by: It comprises a housing (1), a glass turntable (2) is rotatably arranged inside the housing (1), an annular groove is arranged at the circumference of the upper surface of the glass turntable (2), and an automatic loading device (6) is arranged on one side of the glass turntable (2); A detection area and a material distribution area are respectively provided in the rotation direction of the glass turntable (2), and an upper camera (3) and a lower camera (4) are respectively provided on the upper surface and the lower surface of the glass turntable (2) in the detection area; The material distribution area is provided with a plurality of material discharge channels (8), and each material discharge channel (8) corresponds to a different type of imperfect grain.

2. The device for analyzing imperfect grains in food according to claim 1, characterized in that: An air flow nozzle (9) is fixed at the inlet of the upper end of each material discharge channel (8).

3. The device for analyzing imperfect grains in food according to claim 1, characterized in that: The outlet at the lower end of each material discharge channel (8) is provided with a material storage barrel (11), and a weighing instrument (12) is fixed on the back side of the material storage barrel (11).

4. The device for analyzing imperfect grains in food according to claim 1, characterized in that: The automatic feeding device (6) comprises a feeding hopper (601), wherein the feeding hopper (601) is a funnel with an opening at the top and tapering downwards; It also includes a straight vibration material trough (606), which includes two material baffles arranged at an angle, and the bottoms of the two material baffles intersect in a straight line.

5. The device for analyzing imperfect grains of food as claimed in claim 4, characterized in that: A feeder (603) is provided at the lower end of the feed hopper (601), and the feeder (603) comprises a seeding wheel (611), and a plurality of material storage pits (612) are provided on the circumferential side wall of the seeding wheel (611).

6. The device for analyzing imperfect grains in food as claimed in claim 5, characterized in that: The seeding wheel (611) is driven by a motor, and the circumferential side wall of the seeding wheel (611) is directly opposite to the discharge port at the lower end of the feed hopper (601).

7. The device for analyzing imperfect grains in food as claimed in claim 5, characterized in that: The straight-vibration trough (606) is located at the lower end of the feeder (603), and a straight vibrator (607) is fixed at the lower end of the straight-vibration trough (606).

8. The device for analyzing imperfect grains in food as claimed in claim 1, characterized in that: A grain recovery device (7) is provided at the rear side of the material distribution area in the direction of rotation of the glass turntable (2), and the grain recovery device comprises a grain conveyor (701). The grain conveyor (701) is arranged at an angle, and the upper outlet of the grain conveyor (701) is located above the feed hopper (601), and the lower outlet of the grain conveyor (701) is provided with a recovery cover (702).

9. The device for analyzing imperfect grains of food as claimed in claim 8, characterized in that: The inlet at the upper end of the recovery cover (702) is close to the edge of the glass turntable (2), and an air flow nozzle (9) is fixed on the recovery cover (702).