Insulation puncture connector

By designing the insulated puncture connector, the structure of the puncture core parts and the rebound buckle is used to solve the problem of the existing photovoltaic connector to peel the insulating layer, and achieve the efficient, simple and good insulation effect of the cable connection.

CN222422342UActive Publication Date: 2025-01-28JIANGSU JIAMENG ELECTRICAL EQUIP
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Patent Information

Application Number
CN202323475432.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-20
Publication Date
2025-01-28
Estimated Expiration
2033-12-20

AI Technical Summary

Technical Problem

Existing photovoltaic connectors need to strip off the insulating layer when connecting cables, resulting in reduced insulation, cumbersome operation and low efficiency.

Method used

Design an insulating assassin connector, piercing the cable insulation layer through the puncture core part, and use the refusal buckle and pressing component to achieve the cable connection and seal to avoid skinning operation.

Benefits of technology

The connection of the two cables does not need to be peeled. The insulation layer of the cable is retained, the insulation of the cable and the connector is improved, the operation is simple, the use efficiency is improved, and it is suitable for the connection of multi -wire cables and copper and aluminum cables.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulation puncture connector, which comprises a lower shell and an upper shell arranged at an upper port of the lower shell, two ends of the lower shell are provided with insertion holes for cables to insert, and the lower shell and the upper shell are provided with puncture mechanisms for puncturing cable insulation layers. The puncturing mechanism comprises a puncturing core piece, two clip-shaped buckles and a pressing assembly, the puncturing core piece is arranged on the lower end face of the interior of the lower shell, the two clip-shaped buckles are slidably connected with the inner side wall of the lower shell, and the pressing assembly is arranged on the upper shell and used for pressing the two clip-shaped buckles; the insulation piercing connector is simple in structure and reasonable in design, two cables are connected without peeling, insulation layers of the cables are reserved, the insulativity of the cables and the insulation piercing connector is improved, the operation is simple, the use efficiency is improved, and the insulation piercing connector is suitable for connection of multi-wire-diameter cables, copper cables and aluminum cables at the same time.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable connection equipment, in particular to an insulation piercing connector. Background Art

[0002] With the rapid development of photovoltaic connection technology, photovoltaic connectors have been widely used in household photovoltaic power generation, photovoltaic power stations and other fields. When connecting ordinary connectors, the insulation layer of the insulated cable needs to be stripped, which destroys the insulation layer of the cable and reduces the insulation of the cable. The operation is cumbersome and inefficient. The insulation piercing connector connects the power cables at both ends by piercing the insulation layer of the cable through the piercing core, avoiding the defects of traditional connectors that cut the cable and strip the insulation layer before crimping and connecting, and realizes the connection of the two cables. Utility Model Content

[0003] The purpose of the utility model is to provide an insulation piercing connector to solve the problems raised in the above background technology.

[0004] To achieve the above object, the utility model provides the following technical solution: an insulation piercing connector, comprising a lower shell and an upper shell arranged at an upper port of the lower shell, both ends of the lower shell are provided with insertion holes for inserting cables, and the lower shell and the upper shell are provided with piercing mechanisms for piercing the insulation layer of the cable, and the piercing mechanisms include:

[0005] A puncture core member, the puncture core member being arranged on the lower end surface inside the lower shell;

[0006] Two snap buckles, the two snap buckles are slidably connected to the inner side wall of the lower shell;

[0007] A pressing assembly is arranged on the upper shell and is used for pressing two return buckles.

[0008] Preferably, auxiliary mechanisms for sealing and limiting the position of the cable when it is inserted are provided on both sides of the insertion hole of the lower housing, and the auxiliary mechanisms include:

[0009] Two cable clips, which are arranged on both sides of the lower shell and are used to limit the position of the cable inserted into the hole;

[0010] Two rubber-encapsulating structures are arranged on the outside of the insertion holes on both sides of the lower shell body for sealing after the cable is inserted.

[0011] Preferably, the pressing assembly includes two sockets and two pressing blocks, the two sockets are symmetrically arranged on the upper shell, the two pressing blocks are inserted into the two sockets to press the two return buckles, and the two pressing blocks are coated with rubber.

[0012] Preferably, the lower ends of the two pressing blocks are provided with protrusions matching the notches at the upper ends of the two return buckles.

[0013] Preferably, the puncture core is connected with two snap buckles by means of a slot and a clamp.

[0014] Preferably, a baffle is provided on the lower end surface of the upper shell, and sliding grooves matching the baffle are provided on both sides inside the lower shell.

[0015] Preferably, the two rubber encapsulation structures are arranged in multiple stages.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The insulation piercing connector is provided with a piercing mechanism, which includes a piercing core, two return buckles and a pressing assembly, and the pressing assembly includes two jacks and two pressing blocks. The two cables are connected without peeling, the insulation layer of the cables is retained, and the operation is simple, which improves the use efficiency;

[0018] 2. This insulation piercing connector has auxiliary mechanisms installed on both sides of the insertion hole on the lower shell for sealing and limiting the cable when it is inserted. The auxiliary mechanisms include two wire clips and two rubber-coated structures, which improve the insulation of the cable and the insulation piercing connector and are suitable for multi-diameter cables, as well as the connection of copper and aluminum cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is an overall explosion diagram of the utility model;

[0021] Figure 3 This is a schematic diagram of the cable being inserted into the lower housing of the utility model;

[0022] Figure 4 It is a schematic diagram of the piercing core and two snap fasteners for fixing the cable of the utility model;

[0023] Figure 5 It is a cross-sectional view of the pressing block and the wire clip of the utility model;

[0024] Figure 6 It is an initial schematic diagram of the cable insertion of the utility model;

[0025] Figure 7 It is a schematic diagram of cable puncture of the utility model.

[0026] In the figure: 1. lower shell; 101. insertion hole; 2. upper shell; 21. baffle; 3. puncture mechanism; 31. puncture core; 32. two return buckles; 4. auxiliary mechanism; 41. two wire buckles; 42. two rubber-coated structures; 5. two jacks; 6. two pressure blocks. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

[0031] Example

[0032] See also Figure 1-7As shown, the utility model provides a technical solution of an insulation piercing connector: it includes a lower shell 1 and an upper shell 2 fixed to the upper port of the lower shell 1 by ultrasonic welding, both ends of the lower shell 1 are integrally formed with insertion holes 101 for inserting cables, and the lower shell 1 and the upper shell 2 are equipped with a piercing mechanism 3 for piercing the insulation layer of the cable, and the piercing mechanism 3 includes a piercing core 31, two return buckles 32 and a pressing assembly, and the piercing core 31 is fixed to the lower end surface inside the lower shell 1, and the two return buckles 32 are connected to the lower shell 1. The inner wall of the shell 1 is slidably connected, and the pressing assembly is installed on the upper shell 2 to press the two return buckles 32. The two cables are respectively inserted from the insertion holes 101 at both ends of the lower shell 1, and then the pressing assembly is pressed downward. The pressing assembly pushes the two return buckles 32 to move downward, and the cable is pressed onto the piercing core piece 31. The piercing structure of the piercing core piece 31 pierces the surface of the cable. The two cables are conductively connected through the piercing core piece 31, and the two return buckles 32 are clamped and limited by the rectangular groove at the lower side of the piercing core piece 31.

[0033] Auxiliary mechanisms 4 for sealing and limiting the cable when inserted are installed on both sides of the insertion hole 101 on the lower shell 1. The auxiliary mechanism 4 includes two wire clips 41 and two rubber-coated structures 42. The two wire clips 41 are clamped on both sides of the interior of the lower shell 1 to limit the cable inserted into the insertion hole 101. The inserted cable is clamped by the two wire clips 41 to prevent the cable from withdrawing. The two rubber-coated structures 42 are installed on the outside of the insertion hole 101 on both sides of the lower shell 1 for sealing after the cable is inserted, so that the cable insertion position can be effectively sealed, which is beneficial to the transfer of copper and aluminum cables.

[0034] The pressing assembly includes two sockets 5 and two pressing blocks 6. The two sockets 5 are symmetrically distributed on the upper shell 2. The two pressing blocks 6 are inserted into the two sockets 5 to press the two return buckles 32. The two pressing blocks 6 are coated with rubber to achieve the sealing of the upper shell 2, which is beneficial to the transfer of copper and aluminum cables. When the cable is pierced and connected, the two return buckles 32 are pressed by the two pressing blocks 6, and the voltage is pressed into the piercing core 31 through the two return buckles 32.

[0035] The lower ends of the two pressing blocks 6 are integrally formed with protrusions that match the recesses at the upper ends of the two return buckles 32, ensuring that the two pressing blocks 6 can effectively squeeze the two return buckles 32 to move downward.

[0036] The piercing core piece 31 and the two return buckles 32 are mounted in the card slots and card pieces to ensure that after the cable piercing is completed, the two return buckles 32 can always press the cable onto the piercing core piece 31 .

[0037] A baffle 21 is integrally formed on the lower end surface of the upper shell 2, and slide grooves matching the baffle 21 are integrally formed on both sides of the interior of the lower shell 1, further increasing the sealing effect inside the lower shell 1 and blocking the two cables, making it easier for staff to know that the cables are inserted in place.

[0038] The two rubber-encapsulating structures 42 are multi-level and can be adapted to the sealing of cables of different specifications.

[0039] In this embodiment, when it is necessary to connect two cables, it is only necessary to insert the insertion hole 101 into the interior of the lower shell 1, and the cable will pass through the two return buckles 32 and the piercing core piece 31, and the cable will be clamped by the two wire clamping buckles 41 to prevent the cable from withdrawing. When the front end of the cable touches the baffle 21, press the corresponding one of the two pressing blocks 6, and the pressing block presses the corresponding one of the two return buckles 32 to move downward, and the return buckle presses the cable onto the piercing core piece 31, and pierces the surface of the cable through the piercing structure of the piercing core piece 31, and then the same method is adopted to insert another cable. The two cables are conductively connected through the piercing core piece 31, and the two return buckles 32 are clamped and limited by the rectangular groove at the bottom side of the piercing core piece 31. The device does not require stripping to connect the two cables, retains the insulation layer of the cable, improves the insulation of the cable and the insulation piercing connector, and is simple to operate, improves the use efficiency, and is suitable for multi-diameter cables, as well as the connection of copper and aluminum cables.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An insulation piercing connector, comprising a lower housing (1) and an upper housing (2) arranged at an upper port of the lower housing (1), characterized in that: Both ends of the lower shell (1) are provided with insertion holes (101) for inserting cables, and the lower shell (1) and the upper shell (2) are provided with piercing mechanisms (3) for piercing the insulation layer of the cable, and the piercing mechanisms (3) include: A puncture core member (31), wherein the puncture core member (31) is arranged on a lower end surface inside the lower housing (1); Two return buckles (32), the two return buckles (32) being slidably connected to the inner side wall of the lower shell (1); A pressing assembly, the pressing assembly being arranged on the upper shell (2) and used for pressing two return buckles (32).

2. An insulation piercing connector according to claim 1, characterized in that: The lower housing (1) is provided with auxiliary mechanisms (4) on both sides of the insertion hole (101) for sealing and limiting the position of the cable when it is inserted, and the auxiliary mechanism (4) comprises: Two cable clamps (41), the two cable clamps (41) being arranged on two sides inside the lower housing (1) and used for limiting the position of the cable inserted into the insertion hole (101); Two rubber encapsulation structures (42) are arranged on the outside of the insertion holes (101) on both sides of the lower housing (1) and are used for sealing after the cable is inserted.

3. An insulation piercing connector according to claim 1, characterized in that: The pressing assembly comprises two insertion holes (5) and two pressing blocks (6), the two insertion holes (5) being symmetrically arranged on the upper shell (2), the two pressing blocks (6) being inserted into the two insertion holes (5) for pressing two return buckles (32), and the two pressing blocks (6) being coated with rubber.

4. An insulation piercing connector according to claim 3, characterized in that: The lower ends of the two pressing blocks (6) are provided with protrusions matching the upper end recesses of the two return buckles (32).

5. The insulation piercing connector according to claim 1, characterized in that: The puncture core piece (31) and the two return buckles (32) are provided with a card slot and a card piece for card connection.

6. An insulation piercing connector according to claim 1, characterized in that: A baffle (21) is provided on the lower end surface of the upper shell (2), and sliding grooves matching the baffle (21) are provided on both sides of the interior of the lower shell (1).

7. An insulation piercing connector according to claim 2, characterized in that: The two rubber-encapsulated structures (42) are arranged in multiple stages.