Automatic tea leaf rolling equipment for tea leaf processing
By designing the material discharge, twist and feeding mechanism of the tea automatic twisting equipment, the existing equipment's shortcomings in force adjustment, continuous twisting and tea introduction and discharge are solved, and an efficient and convenient tea twisting process is achieved.
Patent Information
- Application Number
- CN202421257740.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing automatic tea rolling equipment has shortcomings in design and function, and it is impossible to flexibly adjust the rolling force, and it is difficult to achieve continuous rolling and convenient introduction and discharge of tea.
An automatic tea rolling equipment is designed, including a discharge mechanism, a rolling mechanism and a feeding mechanism. The discharge mechanism realizes the discharge of tea and the initial discharge of juice through the conveyor belt and guide plate; the roller mechanism drives the rotation of the inner tube and the grinding column through the cylinder, and can adjust the roller force as needed and achieve continuous roller; the feed mechanism passes through the rotating plate and The feed pipe realizes the convenient introduction of tea.
It realizes the flexibility and sustainability of the tea rolling process, improves production efficiency, and facilitates the introduction and discharge of tea, avoiding the problem of tea sticking to the equipment.
Smart Images
Figure CN222425278U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tea production, and particularly relates to automatic tea rolling equipment for tea processing. Background Art
[0002] In the tea processing industry, rolling is an important part of the tea making process, which directly affects the quality and taste of tea. The traditional tea rolling process mostly relies on manual operation, which is not only inefficient, but also difficult to ensure the uniformity and consistency of rolling, thus affecting the overall quality of tea.
[0003] With the advancement of science and technology and the development of automation technology, more and more tea processing companies are beginning to seek solutions for automated tea rolling equipment. However, the existing automated tea rolling equipment still has some shortcomings in design and function.
[0004] Firstly, the kneading mechanism lacks the ability to adjust flexibly, and it is difficult to meet the needs of different kneading strengths for tea leaves. In addition, the tea leaves cannot be kneaded continuously. After kneading a batch of tea leaves, the machine needs to be stopped for cleaning, resulting in low production efficiency. Secondly, the tea leaves are not easy to import and discharge.
[0005] Therefore, it is very necessary to invent a kind of automatic tea kneading equipment for tea processing. Utility Model Content
[0006] The utility model aims to provide an automatic tea rolling device for tea processing, so as to solve the problems mentioned in the background technology.
[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0008] The utility model is an automatic tea kneading device for tea processing, comprising a discharging mechanism, a kneading mechanism, a supporting leg, a top plate, a first motor and a feeding mechanism, wherein the discharging mechanism is placed on the ground, and the upper side of the discharging mechanism is respectively fixed with the kneading mechanism and the supporting leg by bolts, wherein the output end of the kneading mechanism is communicated with the input end of the discharging mechanism; the upper end of the supporting leg is fixed with the top plate by bolts, wherein the upper side of the top plate is fixed with the first motor by bolts, and the output end of the first motor is connected with the kneading mechanism; a feeding mechanism is arranged on one side of the first motor, wherein the feeding mechanism is fixed with the top plate by bolts, and the output end of the feeding mechanism is communicated with the input end of the kneading mechanism.
[0009] Furthermore, the discharging mechanism includes an outer shell, a conveyor belt, a second motor, a guide plate and a cleaning shaft, the upper side of the outer shell is respectively fixed with a kneading mechanism and a supporting leg by bolts, and the inside of the outer shell is fixed with a conveyor belt by bolts; a plurality of through holes are penetrated through the belt body of the conveyor belt, and the transmission shaft of the conveyor belt is fixed to the output end of the third motor, wherein the third motor is fixed to the outer side of the outer shell by bolts; a guide plate is arranged on one side of the conveyor belt, wherein the two ends of the guide plate are respectively fixed to the inner wall of the outer shell by bolts; a cleaning shaft is arranged between the guide plate and the conveyor belt, wherein the outer side surfaces of the two ends of the cleaning shaft are respectively connected to the outer shell for rotation by support bearings; a plurality of bristles are fixed to the outer side of the cleaning shaft, and one end of the cleaning shaft is fixed to the output end of the second motor, wherein the second motor is fixed to the outer side of the outer shell by bolts, such an arrangement is convenient for discharging the kneaded tea leaves, and can preliminarily discharge the juice produced during kneading.
[0010] Furthermore, the kneading mechanism includes a sleeve, an inner tube, a cylinder, a connecting column, a first grinding column and a second grinding column, the sleeve is fixed to the upper side of the discharge mechanism by welding, and the inner tube is slidably installed inside the sleeve; the outer side of the inner tube is fixed to the output end of the cylinder by bolts, wherein the cylinder is fixed to the upper side of the discharge mechanism by bolts; the inner tube is movably provided with a connecting column, a first grinding column and a second grinding column; the upper end of the connecting column is fixed to the output end of the first motor, and the lower end of the connecting column is fixed with the first grinding column by welding; the lower end of the first grinding column is fixed with the second grinding column by welding, wherein the diameter of the second grinding column is larger than the diameter of the first grinding column. Such an arrangement can select kneading methods of different strengths according to needs, and can continuously knead the tea leaves.
[0011] Furthermore, the feeding mechanism includes a feeding pipe, a feeding port, a fourth motor and a rotating plate, the outer side surface of the feeding pipe is fixed to the top plate by bolts, and the feeding port is fixed to the upper end of the feeding pipe by welding, wherein the feeding port is shaped like a trumpet structure; the outer side surface of the feeding pipe is fixed with the fourth motor by bolts, wherein the output end of the fourth motor is fixed with a rotating plate, and the rotating plate is rotatably installed inside the feeding pipe through a support bearing, and the outermost edge of the rotating plate is in contact with the inner wall of the feeding pipe; the lowermost end of the feeding pipe is movably arranged inside the inner tube, and such an arrangement facilitates the introduction of the tea leaves to be rolled into the rolling mechanism.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The discharging mechanism of the utility model is set up. When it is in use, the tea leaves that have been kneaded by the kneading mechanism will fall onto the conveyor belt. At this time, the conveyor belt works under the drive of the third motor, so as to transport the kneaded tea leaves to the guide plate, and then lead them out through the guide plate. When the kneaded tea leaves are transported on the conveyor belt, the juice inside the tea leaves will pass through the through holes opened on the conveyor belt body and fall into the inside of the shell. In addition, the cleaning shaft can be rotated under the drive of the second motor, so that the bristles on the cleaning shaft can push the tea leaves attached to the conveyor belt onto the guide plate, so as to prevent the kneaded tea leaves from sticking to the conveyor belt.
[0014] 2. The kneading mechanism of the utility model is set up, when the kneading force of the tea leaves is small, the inner tube can be driven upward by the cylinder, so that the inner tube is set on the outside of the first grinding column, and then the connecting column, the first grinding column and the second grinding column are driven to rotate by the first motor. At this time, the tea leaves will be kneaded between the inner tube and the first grinding column, and the tea leaves will gradually fall into the discharging mechanism under the action of their own gravity. When the tea leaves need to be kneaded with greater force, the inner tube can be sleeved on the outer sides of the first grinding column and the second grinding column by the cylinder, so that after the tea leaves are kneaded by the first grinding column and the inner tube, they will continue to be kneaded by the second grinding column and the inner tube. Because the diameter of the second grinding column is larger than that of the first grinding column, the second grinding column and the inner tube can provide greater kneading force for the tea leaves. In addition, the kneading mechanism can continuously knead the tea leaves.
[0015] 3. The feeding mechanism of the utility model is set up so that when it is in use, the user can pour the tea leaves to be rolled into the feeding port, and then the tea leaves slide along the feeding pipe under the action of their own gravity, and finally fall into the rolling mechanism, wherein the rotating plate can rotate under the drive of the fourth motor, thereby limiting the sliding speed of the tea leaves in the feeding pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the discharging mechanism of the utility model.
[0019] Figure 3It is a structural schematic diagram of the kneading mechanism of the utility model.
[0020] Figure 4 It is a structural schematic diagram of the feeding mechanism of the utility model.
[0021] In the figure:
[0022] 1-discharging mechanism, 11-housing, 12-conveyor belt, 13-second motor, 14-guide plate, 15-cleaning shaft, 2-kneading mechanism, 21-sleeve, 22-inner tube, 23-cylinder, 24-connecting column, 25-first grinding column, 26-second grinding column, 3-supporting leg, 4-top plate, 5-first motor, 6-feeding mechanism, 61-feeding pipe, 62-feeding port, 63-fourth motor, 64-rotating plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "all around" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.
[0025] See also Figure 1 As shown, the utility model is an automatic tea kneading device for tea processing, comprising a discharging mechanism 1, a kneading mechanism 2, a supporting leg 3, a top plate 4, a first motor 5 and a feeding mechanism 6, the discharging mechanism 1 is placed on the ground, and the upper side of the discharging mechanism 1 is respectively fixed with the kneading mechanism 2 and the supporting leg 3 by bolts, wherein the output end of the kneading mechanism 2 is communicated with the input end of the discharging mechanism 1; the upper end of the supporting leg 3 is fixed with the top plate 4 by bolts, wherein the upper side of the top plate 4 is fixed with the first motor 5 by bolts, and the output end of the first motor 5 is connected with the kneading mechanism 2; a feeding mechanism 6 is arranged on one side of the first motor 5, wherein the feeding mechanism 6 is fixed with the top plate 4 by bolts, and the output end of the feeding mechanism 6 is communicated with the input end of the kneading mechanism 2.
[0026] like Figure 2As shown, the discharging mechanism 1 includes a shell 11, a conveyor belt 12, a second motor 13, a guide plate 14 and a cleaning shaft 15, the upper side of the shell 11 is respectively fixed with a kneading mechanism 2 and a supporting leg 3 by bolts, and the inside of the shell 11 is fixed with a conveyor belt 12 by bolts; a plurality of through holes are penetrated through the belt body of the conveyor belt 12, and the transmission shaft of the conveyor belt 12 is fixed to the output end of the third motor, wherein the third motor is fixed to the outer side of the shell 11 by bolts; a guide plate 14 is arranged on one side of the conveyor belt 12, wherein the two ends of the guide plate 14 are respectively fixed to the inner wall of the shell 11 by bolts; a cleaning shaft 15 is arranged between the guide plate 14 and the conveyor belt 12, wherein the outer sides of the two ends of the cleaning shaft 15 are respectively connected to the shell 11 for rotation by supporting bearings; a plurality of bristles are fixed to the outer side of the cleaning shaft 15, and the cleaning One end of the shaft 15 is fixed to the output end of the second motor 13, wherein the second motor 13 is fixed to the outer side of the housing 11 by bolts. When in use, the tea leaves that have been kneaded by the kneading mechanism 2 will fall onto the conveyor belt 12. At this time, the conveyor belt 12 works under the drive of the third motor, thereby conveying the kneaded tea leaves to the guide plate 14, and then leading them out through the guide plate 14. When the kneaded tea leaves are conveyed through the conveyor belt 12, the juice inside the tea leaves will pass through the through holes opened on the belt body of the conveyor belt 12 and fall into the interior of the housing 11. In addition, the cleaning shaft 15 can be rotated under the drive of the second motor 13, thereby pushing the tea leaves attached to the conveyor belt 12 to the guide plate 14 through the bristles on the cleaning shaft 15, so as to prevent the kneaded tea leaves from sticking to the conveyor belt 12.
[0027] like Figure 3As shown, the kneading mechanism 2 includes a sleeve 21, an inner tube 22, a cylinder 23, a connecting column 24, a first grinding column 25 and a second grinding column 26. The sleeve 21 is fixed to the upper side of the discharging mechanism 1 by welding, and the inner tube 22 is slidably installed inside the sleeve 21; the outer side of the inner tube 22 is fixed to the output end of the cylinder 23 by bolts, wherein the cylinder 23 is fixed to the upper side of the discharging mechanism 1 by bolts; the inner tube 22 is movably provided with a connecting column 24, a first grinding column 25 and a second grinding column 26; the upper end of the connecting column 24 is fixed to the output end of the first motor 5, and the lower end of the connecting column 24 is fixed with the first grinding column 25 by welding; the lower end of the first grinding column 25 is fixed with the second grinding column 26 by welding, wherein the diameter of the second grinding column 26 is larger than the diameter of the first grinding column 25, and when the tea needs to be kneaded with less force, the inner tube 22 can be driven to move upward by the cylinder 23. , so that the inner tube 22 is arranged on the outside of the first grinding column 25, and then the first motor 5 drives the connecting column 24, the first grinding column 25 and the second grinding column 26 to rotate. At this time, the tea leaves will be kneaded between the inner tube 22 and the first grinding column 25, and the tea leaves will gradually fall into the discharge mechanism 1 under the action of their own gravity. When it is necessary to knead the tea leaves with greater force, the cylinder 23 can be used to make the inner tube 22 sleeve on the outer side of the first grinding column 25 and the second grinding column 26, so that after the tea leaves are kneaded by the first grinding column 26 and the inner tube 22, they will continue to be kneaded by the second grinding column 26 and the inner tube 22. Because the diameter of the second grinding column 26 is larger than that of the first grinding column 25, the second grinding column 26 and the inner tube 22 can provide greater kneading for the tea leaves. In addition, the kneading mechanism 2 can continuously knead the tea leaves.
[0028] like Figure 4 As shown, the feeding mechanism 6 includes a feeding pipe 61, a feeding port 62, a fourth motor 63 and a rotating plate 64. The outer side surface of the feeding pipe 61 is fixed to the top plate 4 by bolts, and the feeding port 62 is fixed to the upper end of the feeding pipe 61 by welding, wherein the feeding port 62 is in the shape of a trumpet-shaped structure; the outer side surface of the feeding pipe 61 is fixed to the fourth motor 63 by bolts, wherein the output end of the fourth motor 63 is fixed to the rotating plate 64, and the rotating plate 64 is rotatably mounted inside the feeding pipe 61 through a supporting bearing, and the outermost edge of the rotating plate 64 is in contact with the inner wall of the feeding pipe 61; the lowermost end of the feeding pipe 61 is movably arranged inside the inner tube 22, and when in use, the user can pour the tea leaves to be rolled into the feeding port 62, and then the tea leaves slide along the feeding pipe 61 under the action of their own gravity, and finally fall into the rolling mechanism 2, wherein the rotating plate 64 can rotate under the drive of the fourth motor 63, thereby limiting the sliding speed of the tea leaves inside the feeding pipe 61.
[0029] See also Figure 1-4As shown, the utility model is an automatic tea rolling device for tea processing, and its working principle is: when in use, the tea to be rolled is first poured into the feeding mechanism 6, and the tea to be rolled is introduced into the rolling mechanism 2 through the feeding mechanism 6, so that the rolling mechanism 2 rolls the tea, and then the rolled tea falls into the discharge mechanism 1, and the rolled tea is discharged through the discharge mechanism 1.
[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0031] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An automatic tea rolling device for tea processing, comprising a discharging mechanism (1), a rolling mechanism (2), a supporting leg (3), a top plate (4), a first motor (5) and a feeding mechanism (6), characterized in that: The discharging mechanism (1) is placed on the ground, and a kneading mechanism (2) and a supporting leg (3) are fixed to the upper side of the discharging mechanism (1), wherein the output end of the kneading mechanism (2) is connected to the input end of the discharging mechanism (1); a top plate (4) is fixed to the upper end of the supporting leg (3), wherein a first motor (5) is fixed to the upper side of the top plate (4), and the output end of the first motor (5) is connected to the kneading mechanism (2); a feeding mechanism (6) is arranged on one side of the first motor (5), wherein the feeding mechanism (6) is fixed to the top plate (4), and the output end of the feeding mechanism (6) is connected to the input end of the kneading mechanism (2).
2. The automatic tea rolling device for tea processing as claimed in claim 1, characterized in that: The discharging mechanism (1) comprises a housing (11), a conveyor belt (12), a second motor (13), a guide plate (14) and a cleaning shaft (15); the upper side of the housing (11) is respectively fixed with a kneading mechanism (2) and a supporting leg (3), and the interior of the housing (11) is fixed with a conveyor belt (12); a plurality of through holes are formed through the belt body of the conveyor belt (12), and the transmission shaft of the conveyor belt (12) is fixed to the output end of the third motor, wherein the third motor is fixed to the outer side of the housing (11); the conveyor belt A guide plate (14) is provided on one side of the conveyor belt (12), wherein two ends of the guide plate (14) are respectively fixed to the inner wall of the outer shell (11); a cleaning shaft (15) is provided between the guide plate (14) and the conveyor belt (12), wherein two ends of the outer side surfaces of the cleaning shaft (15) are respectively rotatably connected to the outer shell (11); a plurality of bristles are fixed to the outer side surface of the cleaning shaft (15), and one end of the cleaning shaft (15) is fixed to the output end of the second motor (13), wherein the second motor (13) is fixed to the outer side surface of the outer shell (11).
3. The automatic tea rolling device for tea processing according to claim 1, characterized in that: The kneading mechanism (2) comprises a sleeve (21), an inner tube (22), a cylinder (23), a connecting column (24), a first grinding column (25) and a second grinding column (26); the sleeve (21) is fixed on the upper side of the discharging mechanism (1), and the inner tube (22) is slidably mounted inside the sleeve (21); the outer side of the inner tube (22) is fixed to the output end of the cylinder (23), wherein the cylinder (23) is fixed to the upper side of the discharging mechanism (1); the connecting column (24), the first grinding column (25) and the second grinding column (26) are movably arranged inside the inner tube (22); the upper end of the connecting column (24) is fixed to the output end of the first motor (5), and the first grinding column (25) is fixed to the lower end of the connecting column (24); the second grinding column (26) is fixed to the lower end of the first grinding column (25), wherein the diameter of the second grinding column (26) is greater than the diameter of the first grinding column (25).
4. The automatic tea rolling device for tea processing as claimed in claim 1, characterized in that: The feeding mechanism (6) comprises a feeding pipe (61), a feeding port (62), a fourth motor (63) and a rotating plate (64); the outer side surface of the feeding pipe (61) is fixed to the top plate (4), and the feeding port (62) is fixed to the upper end of the feeding pipe (61), wherein the feeding port (62) is shaped like a trumpet; the outer side surface of the feeding pipe (61) is fixed to the fourth motor (63), wherein the output end of the fourth motor (63) is fixed to the rotating plate (64), the rotating plate (64) is rotatably mounted inside the feeding pipe (61), and the outermost edge of the rotating plate (64) is in contact with the inner wall of the feeding pipe (61); the lowermost end of the feeding pipe (61) is movably arranged inside the inner tube (22).