Full-automatic sorting mechanical device
By using the V-shaped push plate, rubber pad, guide frame and rubber stop bar in the fully automatic separation and inspection device, the problem of easy deviation and rolling of the vaccine bottle during the push process is solved, and the accuracy of the separation and inspection is improved. Efficiency and reduces the risk of bottle damage.
Patent Information
- Application Number
- CN202420898174.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing fully automatic sub-testing device can easily cause the bottle to shift when pushing the vaccine bottle and cannot accurately fall into the collection container, resulting in inefficient sub-testing.
A fully automatic pickup mechanical device is designed, using a V-shaped push plate and rubber pad to limit and protect the vaccine bottles, ensuring that they are accurately pushed into the collection container, while preventing the bottles from rolling and collision through guides and rubber stops.
It effectively reduces the situation where the vaccine bottle rolls out on the push plate, improves the accuracy and efficiency of sub-testing, and reduces the risk of bottle damage.
Smart Images
Figure CN222428620U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of product sorting devices, in particular to a fully automatic sorting mechanical device. Background Art
[0002] Sorting refers to the process of inspecting and classifying items according to specific standards or requirements.
[0003] In the current existing technology, when vaccines are produced, workers need to sort and inspect a batch of vaccines. In the existing technology, fully automatic sorting devices are used to replace manual labor. The sorting devices mainly rely on industrial cameras to identify vaccine bottles and inspect their appearance. The vaccine bottles are transported by conveyor belts. When unqualified vaccine bottles are identified, the electric push rod of the sorting device will drive the push plate to move to push the vaccine bottles into the designated container, thereby completing the fully automatic sorting of the vaccine bottles.
[0004] When in use, the sorting machine drives the push plate through the electric push rod to push the vaccine bottle to the designated container. However, the round vaccine bottle rolls during the pushing process of the push plate, which can easily cause the vaccine bottle to move offset, and thus prevent it from falling into the designated collection container. Therefore, a fully automatic sorting mechanical device is proposed to address the above problem. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes a fully automatic sorting mechanical device.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a fully automatic sorting mechanical device, comprising a sorting device body; a conveyor belt is installed in the middle of the sorting device body; an industrial camera is installed on the sorting device body; a plurality of electric push rods are fixedly connected to the top of the sorting device body; a connecting plate is fixedly connected to the output end of the electric push rod; a push plate is fixedly connected to the bottom of the connecting plate; the push plate is designed in a V-shaped structure; a rubber pad is fixedly connected to the side wall of the push plate, and during the pushing process, the V-shaped push plate can be relied on to limit the vaccine bottles, thereby reducing the situation of the vaccine bottles rolling out of the push plate, and it is convenient to push the vaccine bottles into the container for collecting the vaccine bottles on the side of the sorting device body, and the rubber pad is used to protect the vaccine bottles and reduce the situation of the vaccine bottles being damaged.
[0007] Preferably, a bracket is fixedly connected to the side of the sorting device body; a material unloading rack is fixedly connected to the top of the bracket; a motor is fixedly connected to the side of the material unloading rack; a plurality of supporting rollers are rotatably connected to the material unloading rack; the output end of the motor is fixedly connected to the supporting rollers; conveyor belts are installed on the plurality of supporting rollers; a plurality of rubber baffles are fixedly connected to the surface of the conveyor belt; the rubber baffles are designed to be arc-shaped.
[0008] Preferably, a pair of guide frames are slidably matched at the top of the unloading rack; the guide frames are respectively located on both sides of the conveyor belt; and the guide frame is fixedly connected to a side close to the conveyor belt in an inclined manner.
[0009] Preferably, a pair of screw rods are rotatably connected on both sides of the unloading rack; a screw sleeve is threadedly connected to the screw rod; an adjustment rack is fixedly connected to the screw sleeve; and the guide rack is fixedly connected to the top of the adjustment rack.
[0010] Preferably, a guide rod is fixedly connected to the side of the unloading rack; a sliding sleeve is fixedly connected to the position of the adjustment rack corresponding to the guide rod; and the guide rod and the sliding sleeve are slidably connected thereto.
[0011] Preferably, a plurality of wheel seats are fixedly connected to the side surfaces of the guide frame; and rubber wheels are rotatably connected to the wheel seats.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model provides a V-shaped push plate. During the pushing process, the vaccine bottle can be restricted by the V-shaped push plate, thereby reducing the situation where the vaccine bottle rolls out of the push plate, and conveniently pushing the vaccine bottle into the container for collecting the vaccine bottle on the side of the sorting device body. The rubber pad is used to protect the vaccine bottle and reduce the situation where the vaccine bottle is damaged;
[0014] 2. The utility model sets a guide frame. When in use, the vaccine bottles are transported by the conveyor belt. During the transportation process, the vaccine bottles are guided by the guide frames on both sides to be arranged neatly, which is convenient for the staff to collect the vaccine bottles under the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the material unloading rack of the utility model;
[0018] Figure 3 This is a schematic diagram of the guide frame structure of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the conveyor belt of the utility model.
[0020] In the figure: 11, the main body of the sorting device; 12, the conveyor belt; 13, the industrial camera; 14, the electric push rod; 15, the connecting plate; 16, the push plate; 17, the rubber pad; 21, the bracket; 22, the unloading rack; 23, the conveyor belt; 24, the motor; 25, the support roller; 26, the rubber baffle; 3, the guide frame; 41, the screw rod; 42, the adjustment frame; 43, the screw sleeve; 51, the guide rod; 52, the sliding sleeve; 61, the rubber wheel; 62, the wheel seat; 7, the connecting frame. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Specific examples are given below.
[0023] See also Figure 1 As shown, a fully automatic sorting mechanical device comprises a sorting device body 11; a conveyor belt 12 is installed in the middle of the sorting device body 11; an industrial camera 13 is installed on the sorting device body 11; a plurality of electric push rods 14 are fixedly connected to the top of the sorting device body 11; a connecting plate 15 is fixedly connected to the output end of the electric push rod 14; a push plate 16 is fixedly connected to the bottom of the connecting plate 15; the push plate 16 is designed in a V-shaped structure; a rubber pad 17 is fixedly connected to the side wall of the push plate 16; when in use, the industrial camera 13 is used to The vaccine bottles are identified and their appearance is inspected, and then the electric push rod 14 is used to push the push plate 16 to move. The vaccine bottles are pushed off the conveyor belt 12 by the movement of the push plate 16, so as to complete the sorting of the vaccine bottles. In the process of pushing, the V-shaped push plate 16 can be used to limit the vaccine bottles, thereby reducing the situation of the vaccine bottles rolling off the push plate 16, and facilitating the vaccine bottles to be pushed into the container for collecting the vaccine bottles on the side of the sorting device body 11. The rubber pad 17 is used to protect the vaccine bottles and reduce the situation of the vaccine bottles being damaged.
[0024] Further, such as Figure 2-4As shown, a bracket 21 is fixedly connected to the side of the sorting device body 11; a feed rack 22 is fixedly connected to the top of the bracket 21; a motor 24 is fixedly connected to the side of the feed rack 22; a plurality of support rollers 25 are rotatably connected to the feed rack 22; the output end of the motor 24 is fixedly connected to the support rollers 25; a conveyor belt 23 is installed on the plurality of support rollers 25; a plurality of rubber baffles 26 are fixedly connected to the surface of the conveyor belt 23; the rubber baffles 26 are designed in an arc-shaped structure; when in use, the motor 24 drives the support rollers 25 to rotate, thereby driving the conveyor belt 23 to move, and after the push plate 16 pushes the vaccine bottle to the top of the conveyor belt 23, the rubber baffles 26 are set to limit the vaccine bottle, thereby reducing the situation where the vaccine bottle directly rolls off the conveyor belt 23, thereby reducing the situation where the vaccine bottle is damaged by collision.
[0025] Further, such as Figure 2-3 As shown, the top of the unloading rack 22 is slidably matched with a pair of guide frames 3; the guide frames 3 are respectively located on both sides of the conveyor belt 23; the guide frames 3 are fixedly connected to a side close to the conveyor belt 12 and are inclined; when in use, the vaccine bottles are transported through the conveyor belt 23. During the transportation process, the vaccine bottles are guided by the guide frames 3 on both sides to be neatly arranged, so that the staff can collect the vaccine bottles under the conveyor belt 23 for convenience.
[0026] Further, such as Figure 2-3 As shown, a pair of screw rods 41 are rotatably connected to both sides of the unloading frame 22; a screw sleeve 43 is threadedly connected to the screw rod 41; an adjusting frame 42 is fixedly connected to the screw sleeve 43; the guide frame 3 is fixedly connected to the top of the adjusting frame 42; a guide rod 51 is fixedly connected to the side of the unloading frame 22; a sliding sleeve 52 is fixedly connected to the adjusting frame 42 at a position corresponding to the guide rod 51; the guide rod 51 is slidably connected to the sliding sleeve 52; when in use, the staff can adjust the distance between the two guide frames 3 by rotating the screw rod 41, and the rotation of the screw 41 will drive the screw sleeve 43 and the adjusting frame 42 to move, so as to adjust the distance between the two guide frames 3, so that the staff can adjust according to the size of the vaccine bottle, and then can facilitate the neat arrangement of different vaccine bottles, so that the staff can use it conveniently, and the guide rod 51 is used to cooperate with the sliding sleeve 52, so as to guide and support the movement of the adjusting frame 42 and the guide frame 3.
[0027] Further, such as Figure 3 As shown, a plurality of wheel seats 62 are fixedly connected to the side of the guide frame 3; a rubber wheel 61 is rotatably connected to the wheel seat 62; when in use, the elastic material of the rubber wheel 61 can play a protective and buffering role, and can reduce the friction between the vaccine bottle and the guide frame 3.
[0028] Further, such as Figure 1As shown, a connecting frame 7 is fixedly connected to the side of the sorting device body 11 at the corresponding position of the unloading frame 22; the connecting frame 7 is located between a pair of guide frames 3; the connecting frame 7 is located on the top of the conveyor belt 23. When in use, the connecting frame 7 is used to connect the sorting device body 11 and the conveyor belt 23, so as to facilitate pushing the vaccine bottle onto the conveyor belt 23.
[0029] Working principle: when in use, the industrial camera 13 is used to identify the vaccine bottle, inspect its appearance, and then rely on the electric push rod 14 to push the push plate 16 to move. The vaccine bottle is pushed off the conveyor belt 12 by the movement of the push plate 16, thereby completing the sorting of the vaccine bottle. In the process of pushing, the V-shaped push plate 16 is relied on to limit the vaccine bottle, thereby reducing the situation of the vaccine bottle rolling off the push plate 16, and conveniently pushing the vaccine bottle into the container for collecting the vaccine bottle on the side of the sorting device body 11. The rubber pad 17 is used to protect the vaccine bottle and reduce the situation of the vaccine bottle being damaged. The motor 24 drives the support roller 25 to rotate, thereby driving the conveyor belt 23 to move. After the push plate 16 pushes the vaccine bottle to the top of the conveyor belt 23, the rubber baffle 26 is set to limit the vaccine bottle, thereby reducing the vaccine bottle rolling directly from the conveyor belt 23. The vaccine bottles are transported by the conveyor belt 23. During the transportation process, the vaccine bottles are guided by the guide frames 3 on both sides to be neatly arranged, which is convenient for the staff to collect the vaccine bottles under the conveyor belt 23. The staff can rotate the screw 41, and the rotation of the screw 41 will drive the screw sleeve 43 and the adjustment frame 42 to move, so as to adjust the distance between the two guide frames 3, so that the staff can adjust according to the size of the vaccine bottles, and then different vaccine bottles can be neatly arranged, which is convenient for the staff to use. The guide rod 51 is used to cooperate with the sliding sleeve 52, so as to guide and support the movement of the adjustment frame 42 and the guide frame 3. The elastic material of the rubber wheel 61 can play a protective and buffering role, and can reduce the friction between the vaccine bottle and the guide frame 3.
[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A fully automatic sorting mechanical device, comprising a sorting device body (11); a conveyor belt (12) is installed in the middle of the sorting device body (11); an industrial camera (13) is installed on the sorting device body (11); the characteristics are: A plurality of electric push rods (14) are fixedly connected to the top of the main body (11) of the sorting device; a connecting plate (15) is fixedly connected to the output end of the electric push rod (14); a push plate (16) is fixedly connected to the bottom of the connecting plate (15); the push plate (16) is designed in a V-shaped structure; a rubber pad (17) is fixedly connected to the side wall of the push plate (16).
2. A fully automatic sorting mechanical device according to claim 1, characterized in that: A bracket (21) is fixedly connected to the side of the sorting device body (11); a material unloading rack (22) is fixedly connected to the top of the bracket (21); a motor (24) is fixedly connected to the side of the material unloading rack (22); a plurality of supporting rollers (25) are rotatably connected to the material unloading rack (22); the output end of the motor (24) is fixedly connected to the supporting rollers (25); a conveyor belt (23) is installed on the plurality of supporting rollers (25); a plurality of rubber baffles (26) are fixedly connected to the surface of the conveyor belt (23); the rubber baffles (26) are designed to be arc-shaped.
3. A fully automatic sorting mechanical device according to claim 2, characterized in that: A pair of guide frames (3) are slidably matched at the top of the unloading frame (22); the guide frames (3) are respectively located on both sides of the conveyor belt (23); and the guide frames (3) are fixedly connected to a side of the conveyor belt (12) in an inclined manner.
4. A fully automatic sorting mechanical device according to claim 3, characterized in that: A pair of screw rods (41) are rotatably connected to both sides of the unloading frame (22); a screw sleeve (43) is threadedly connected to the screw rod (41); an adjustment frame (42) is fixedly connected to the screw sleeve (43); and the guide frame (3) is fixedly connected to the top of the adjustment frame (42).
5. A fully automatic sorting mechanical device according to claim 4, characterized in that: A guide rod (51) is fixedly connected to the side of the unloading frame (22); a sliding sleeve (52) is fixedly connected to a position on the adjustment frame (42) corresponding to the guide rod (51); and the guide rod (51) and the sliding sleeve (52) are slidably connected thereto.
6. The fully automatic sorting mechanical device according to claim 3, characterized in that: A plurality of wheel seats (62) are fixedly connected to the side surface of the guide frame (3); and a rubber wheel (61) is rotatably connected to the wheel seat (62).