Rapid forming mechanism for rectangular silica gel ring

By designing a rectangular silicone ring rapid forming mechanism including a mold release mechanism, the problem of silicone ring adhering to the mold is solved, and rapid mold release and efficient molding are achieved.

CN222431445UActive Publication Date: 2025-02-07JIAXING HAN HIGH TECH MATERIALS CO LTD
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Patent Information

Application Number
CN202421253644.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-07
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

Rectangular silicone rings are easily attached to the mold during injection molding, resulting in difficult release, increasing production cycles and reducing molding efficiency.

Method used

A rapid forming mechanism of rectangular silicone ring is designed, including a mounting plate, a lower mold, an upper mold, a cylinder, an injection tube and a mold release mechanism arranged on the mounting frame. The mold release mechanism realizes the flip and reciprocating shaking of the lower mold through the combination of a fixing plate, connecting rod, motor, pushing mechanism and spring, and promotes the rapid mold release of the finished product.

Benefits of technology

The rapid release of rectangular silicone rings is achieved, the production cycle is shortened, the forming efficiency is improved, and the waiting time between processes is reduced through the synchronization of raw material injection and heating and curing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rapid forming mechanism of a rectangular silica gel ring, which comprises a mounting plate arranged on a mounting frame and further comprises a demoulding mechanism arranged on the mounting plate and used for demoulding finished products on three lower moulds, and the demoulding mechanism comprises two fixing plates which are symmetrically arranged and fixedly connected to the mounting plate. A first connecting rod and a second connecting rod are arranged on the two fixing plates respectively, one end of the first connecting rod is connected with the lower die through a connecting assembly, and one end of the second connecting rod is connected with the lower die. Through the arrangement of the demolding mechanism, a cured finished product in the lower mold is convenient to separate by utilizing the overturning and reciprocating shaking of the lower mold, so that the rapid demolding of the rectangular silica gel ring is realized, the production cycle of a single rectangular silica gel ring is shortened, and the forming efficiency of the rectangular silica gel ring is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rectangular silicone rings, in particular to a rapid prototyping mechanism for rectangular silicone rings. Background Art

[0002] During the injection molding process of the rectangular silicone ring, the silicone raw material is first injected into the mold, then the mold is heated to solidify the silicone raw material, and finally the solidified product is taken out of the mold, thereby completing the injection molding operation of the rectangular silicone ring.

[0003] Since the silicone raw material itself has a certain viscosity and the roughness of the mold decreases after long-term use, the rectangular silicone ring is easy to adhere to the mold after curing, making the rectangular silicone sealing ring difficult to demold, thereby increasing the production cycle of a single rectangular silicone ring and further reducing the molding efficiency of the rectangular silicone ring.

[0004] Therefore, a rapid prototyping mechanism for a rectangular silicone ring is urgently needed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a rapid prototyping mechanism for a rectangular silicone ring, so as to solve the problem in the above background technology that the rectangular silicone ring is easily attached to the mold after curing.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rapid prototyping mechanism for a rectangular silicone ring, comprising a mounting plate arranged on a mounting frame, three lower molds are arranged on the mounting plate, the mounting frame is provided with an upper mold through a U-shaped plate, the U-shaped plate is provided with a cylinder for pushing the upper mold and an injection pipe for conveying silicone raw materials, and also includes a demoulding mechanism arranged on the mounting plate for demoulding the finished products on the three lower molds;

[0007] The demoulding mechanism includes two symmetrically arranged fixing plates fixedly connected to the mounting plate, the two fixing plates are respectively provided with a first connecting rod and a second connecting rod, one end of the first connecting rod is connected to the lower mold through a connecting assembly, one end of the second connecting rod is connected to the lower mold, and the other end of the second connecting rod is provided with a pushing mechanism for pushing the lower mold, and a motor is provided on one of the two fixing plates, and the output end of the motor is connected to the first connecting rod.

[0008] The connecting assembly includes a spline groove formed on one end of the first connecting rod close to the lower mold, a spline rod is slidably connected to the spline groove, and one end of the spline rod away from the first connecting rod is connected to the lower mold through a mounting rod.

[0009] Mounting rings are respectively provided on the side walls of the first connecting rod and the mounting rod, a spring is provided between the two mounting rings, the spring is sleeved on the side wall of the first connecting rod, one end of the spring is connected to one of the two mounting rings, and the other end of the spring is rotatably connected to the other of the two mounting rings.

[0010] The pushing mechanism includes a pushing plate, one end of the second connecting rod away from the lower mold is connected to the pushing plate, a plurality of triangular plates are fixedly connected to one side of the pushing plate close to the fixed plate, a pushing rod is fixedly connected to one side of the fixed plate close to the pushing plate, and the other end of the pushing rod slides on the side walls of each triangular plate.

[0011] The mounting frame is provided with a collecting mechanism for collecting demoulding finished products, and the collecting mechanism includes a collecting ring fixedly connected to the side wall of the mounting frame. The mounting plate is provided with an annular hole, and the annular hole is located below the three lower molds.

[0012] The mounting frame is provided with a curing mechanism for curing the silicone raw material of the lower mold, and the curing mechanism comprises an L-shaped plate fixedly connected to the mounting frame, and one end of the L-shaped plate is fixedly connected to a heating plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model provides a demoulding mechanism, under the pushing action of the pushing mechanism, utilizes the flipping and reciprocating shaking of the lower mold to facilitate the separation of the solidified finished product in the lower mold, thereby realizing the rapid demoulding of the rectangular silicone ring, reducing the production cycle of a single rectangular silicone ring, and further improving the molding efficiency of the rectangular silicone ring. When the rectangular silicone ring is demoulded, the raw material injection and heating and curing in the injection molding of the rectangular silicone ring are carried out simultaneously, thereby reducing the waiting time between each process and further improving the molding efficiency of the rectangular silicone ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the demoulding mechanism structure of the utility model;

[0017] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4 for Figure 3 Enlarged view of point B in the middle.

[0019] In the figure: 101, mounting frame; 102, mounting plate; 103, lower mold; 104, upper mold; 105, cylinder; 106, injection pipe; 107, U-shaped plate; 201, fixing plate; 202, first connecting rod; 203, second connecting rod; 204, motor; 301, spline groove; 302, spline rod; 303, mounting rod; 401, mounting ring; 402, spring; 501, push plate; 502, triangular plate; 503, push rod; 601, collecting ring; 602, annular hole; 701, L-shaped plate; 702, heating plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1

[0022] See also Figure 1-Figure 4 , a rapid prototyping mechanism of a rectangular silicone ring shown in the figure, including a mounting plate 102 arranged on a mounting frame 101, a rotating motor for rotating the mounting plate 102 is provided on the mounting frame 101, which is not shown in the figure, three lower molds 103 are provided on the mounting plate 102, the mounting frame 101 is provided with an upper mold 104 through a U-shaped plate 107, the U-shaped plate 107 is provided with a cylinder 105 for pushing the upper mold 104 and an injection pipe 106 for conveying silicone raw materials, and also includes a demoulding mechanism arranged on the mounting plate 102 for demoulding the finished products on the three lower molds 103;

[0023] The demoulding mechanism includes two symmetrically arranged fixed plates 201 fixedly connected to the mounting plate 102, a first connecting rod 202 and a second connecting rod 203 are respectively provided on the two fixed plates 201, one end of the first connecting rod 202 is connected to the lower mold 103 through a connecting assembly, one end of the second connecting rod 203 is connected to the lower mold 103, and the other end of the second connecting rod 203 is provided with a pushing mechanism for pushing the lower mold 103, and a motor 204 is provided on one of the two fixed plates 201, and the output end of the motor 204 is connected to the first connecting rod 202;

[0024] It should be noted here that: through the setting of the demolding mechanism, under the pushing action of the pushing mechanism, the flipping and reciprocating shaking of the lower mold 103 are utilized to facilitate the separation of the solidified finished product in the lower mold 103, thereby realizing the rapid demolding of the rectangular silicone ring, reducing the production cycle of a single rectangular silicone ring, and further improving the molding efficiency of the rectangular silicone ring. When the rectangular silicone ring is demolded, the raw material injection and heating and curing in the injection molding of the rectangular silicone ring are carried out simultaneously, thereby reducing the waiting time between each process and further improving the molding efficiency of the rectangular silicone ring.

[0025] See also Figure 3 The connecting assembly shown in the figure includes a spline groove 301 provided at one end of the first connecting rod 202 close to the lower mold 103, a spline rod 302 is slidably connected to the spline groove 301, and an end of the spline rod 302 away from the first connecting rod 202 is connected to the lower mold 103 through a mounting rod 303;

[0026] It should be noted here that: through the setting of the connecting assembly, the lower mold 103 can be driven to rotate through the first connecting rod 202, and space can be provided for the shaking of the lower mold 103.

[0027] See also Figure 3 , as shown in the figure, mounting rings 401 are respectively provided on the side walls of the first connecting rod 202 and the mounting rod 303, a spring 402 is provided between the two mounting rings 401, the spring 402 is sleeved on the side wall of the first connecting rod 202, one end of the spring 402 is connected to one of the two mounting rings 401, and the other end of the spring 402 is rotatably connected to the other of the two mounting rings 401;

[0028] It should be noted here that: through the setting of the spring 402, when the push rod 503 passes over the triangular plate 502, the elastic action of the spring 402 will push the lower mold 103 to shake in the opposite direction, and one end of the spring 402 is rotatably connected to the mounting ring 401, thereby preventing the spring 402 from deforming.

[0029] See also Figure 3 The pushing mechanism shown in the figure includes a pushing plate 501, one end of the second connecting rod 203 away from the lower mold 103 is connected to the pushing plate 501, a side of the pushing plate 501 close to the fixed plate 201 is fixedly connected to a plurality of triangular plates 502, a side of the fixed plate 201 close to the pushing plate 501 is fixedly connected to a pushing rod 503, and the other end of the pushing rod 503 slides on the side wall of each triangular plate 502;

[0030] It should be noted here that the setting of the pushing mechanism facilitates the shaking of the lower mold 103.

[0031] Working principle: When the rectangular silicone ring is injection molded, the cylinder 105 is first used to push the upper mold 104 and the lower mold 103 together, and then the silicone raw material is injected into the lower mold 103 through the injection pipe 106. After the raw material is injected, the cylinder 105 drives the upper mold 104 away from the lower mold 103, and then the mounting plate 102 is rotated to rotate the lower mold 103 injected with the raw material out, and the next empty lower mold 103 is rotated to the bottom of the upper mold 104;

[0032] When the lower mold 103 into which the raw material is injected rotates out, the raw material will be solidified by the solidification mechanism. After the solidification is completed, the mold is rotated again. When the mold is rotated to a safe area, the motor 204 is started to drive the first connecting rod 202 to rotate. During the rotation of the first connecting rod 202, the lower mold 103 is turned over by the spline groove 301 and the spline rod 302.

[0033] During the flipping of the lower mold 103, the push plate 501 on the second connecting rod 203 will be synchronously driven to rotate. When the triangular plate 502 on the push plate 501 is against the push rod 503, the lower mold 103 will be pushed to shake under the mutual force and the guiding action of the spline groove 301 and the spline rod 302. When the push rod 503 passes over the triangular plate 502, the lower mold 103 will be pushed to shake in the opposite direction under the elastic action of the spring 402. Therefore, during the flipping of the lower mold 103, the triangular plate 502 and the push rod 503 are against each other, so that the lower mold 103 is reciprocated during the flipping process. Therefore, through the flipping and reciprocating shaking of the lower mold 103, the solidified finished product in the lower mold 103 is easily separated, thereby realizing the rapid demoulding of the rectangular silicone ring, reducing the production cycle of a single rectangular silicone ring, and further improving the molding efficiency of the rectangular silicone ring.

[0034] And when the rectangular silicone ring is demoulded, the raw material injection and heating and curing in the rectangular silicone ring injection molding are carried out simultaneously, thereby shortening the waiting time between each process and further improving the molding efficiency of the rectangular silicone ring.

[0035] Example 2

[0036] See also Figure 1 This embodiment further explains Example 1. The mounting frame 101 shown in the figure is provided with a collecting mechanism for collecting the demoulding products. The collecting mechanism includes a collecting ring 601 fixedly connected to the side wall of the mounting frame 101. The mounting plate 102 is provided with an annular hole 602, and the annular hole 602 is located below the three lower molds 103.

[0037] It should be noted here that: by setting up the collecting mechanism, it is convenient to collect the finished products demoulded from the lower mold 103, so as to facilitate the subsequent taking.

[0038] Example 3

[0039] See also Figure 1 This embodiment is a further description of other embodiments. The mounting frame 101 shown in the figure is provided with a curing mechanism for curing the silicone raw material of the lower mold 103. The curing mechanism includes an L-shaped plate 701 fixedly connected to the mounting frame 101, and one end of the L-shaped plate 701 is fixedly connected to a heating plate 702;

[0040] It should be noted here that: by setting the curing mechanism, it is convenient to perform high-temperature curing on the silicone raw material in the lower mold 103, thereby improving the curing effect of the raw material.

[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A rapid prototyping mechanism for a rectangular silicone ring, comprising: A mounting plate (102) is arranged on a mounting frame (101), three lower molds (103) are arranged on the mounting plate (102), an upper mold (104) is arranged on the mounting frame (101) via a U-shaped plate (107), and a cylinder (105) for pushing the upper mold (104) and an injection pipe (106) for conveying a silicone raw material are arranged on the U-shaped plate (107); It is characterized by further comprising: A demoulding mechanism is arranged on the mounting plate (102) and is used for demoulding finished products on the three lower molds (103); The demoulding mechanism comprises two fixed plates (201) fixedly connected to the mounting plate (102) and symmetrically arranged with each other, the two fixed plates (201) are respectively provided with a first connecting rod (202) and a second connecting rod (203), one end of the first connecting rod (202) is connected to the lower mold (103) through a connecting assembly, one end of the second connecting rod (203) is connected to the lower mold (103), and the other end of the second connecting rod (203) is provided with a pushing mechanism for pushing the lower mold (103), and a motor (204) is provided on one of the two fixed plates (201), and the output end of the motor (204) is connected to the first connecting rod (202).

2. A rapid prototyping mechanism for a rectangular silicone ring according to claim 1, characterized in that: The connecting assembly comprises a spline groove (301) formed on one end of the first connecting rod (202) close to the lower mold (103); a spline rod (302) is slidably connected to the spline groove (301); and an end of the spline rod (302) away from the first connecting rod (202) is connected to the lower mold (103) via a mounting rod (303).

3. A rapid prototyping mechanism for a rectangular silicone ring according to claim 2, characterized in that: Mounting rings (401) are respectively provided on the side walls of the first connecting rod (202) and the mounting rod (303); a spring (402) is provided between the two mounting rings (401); the spring (402) is sleeved on the side wall of the first connecting rod (202); one end of the spring (402) is connected to one of the two mounting rings (401); and the other end of the spring (402) is rotatably connected to the other of the two mounting rings (401).

4. The rapid prototyping mechanism of a rectangular silicone ring according to claim 1, characterized in that: The pushing mechanism comprises a pushing plate (501), one end of the second connecting rod (203) away from the lower mold (103) is connected to the pushing plate (501), a side of the pushing plate (501) close to the fixed plate (201) is fixedly connected to a plurality of triangular plates (502), a side of the fixed plate (201) close to the pushing plate (501) is fixedly connected to a pushing rod (503), and the other end of the pushing rod (503) slides on the side walls of each triangular plate (502).

5. The rapid prototyping mechanism of a rectangular silicone ring according to claim 1, characterized in that: The mounting frame (101) is provided with a collecting mechanism for collecting demoulding finished products, the collecting mechanism comprising a collecting ring (601) fixedly connected to the side wall of the mounting frame (101), and the mounting plate (102) is provided with an annular hole (602), and the annular hole (602) is located below the three lower molds (103).

6. A rapid prototyping mechanism for a rectangular silicone ring according to claim 1, characterized in that: The mounting frame (101) is provided with a curing mechanism for curing the silicone raw material of the lower mold (103), the curing mechanism comprising an L-shaped plate (701) fixedly connected to the mounting frame (101), and one end of the L-shaped plate (701) is fixedly connected to a heating plate (702).